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1 I Laboratory Furniture & Engineering Solutions
2 I Laboratory Furniture & Engineering Solutions
LABORATORY FURNITURE & ENGINEERING SOLUTIONS
3 I Laboratory Furniture & Engineering Solutions
INTRODUCTION TO GODREJ
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THE GODREJ GROUP
GODREJ & BOYCE MFG. CO. LTD GODREJ INDUSTRIES & ASSOCIATE COS
1. Appliances
2. Furniture (INTERIO)
3. Security Solutions
4. Locks
5. Vending and AV Solutions (PRIMA)
6. Storage Solutions
7. Precision Systems
8. Precision Engineering
9. Process Equipment
10. Material Handling
11. Tooling
12. Lawkim Motors
13. Construction
14. Electricals and Electronics
1. Godrej Industries Ltd.
2. Godrej Agrovet
3. Godrej Saral Lee Ltd.
4. Godrej Properties & Investments Ltd.
OFFICE &
CONSUMER
PRODUCTS
GROUP
INDUSTRIAL
PRODUCTS
GROUP
OTHER
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GODREJ INTERIO
1. HOME
Bedroom
Living Room
Study Room
Dining Room
Kids Room
Kitchen
Mattress
Home Accessories
2. OFFICE
Desking
Workstations
Seating
Storage
3. SPECIAL SOLUTIONS
Laboratory Furniture &
Engineering Solutions
Marine Solutions
Healthcare Furniture
4. CARPETS
5. INTERIORS
Total Turnkey Solutions
6. EXPORTS
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OVERVIEW
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OUR VALUE PROPOSITION
‘LAB FURNITURE &
ENGINEERING SOLUTIONS
OF GLOBAL STANDARDS
WITH AN INDIAN ADVANTAGE’
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A BRIEF INTRODUCTION
PROJECT ESTIMATION
LABORATORYDESIGN
PROJECT MANAGEMENT
Conceptualizing
layouts through
drawings/3D views
Detailed Engineering
Preparing BOQ’s with
detailed specifications
Providing cost
estimates
Project control (quality,
schedule and cost)
Coordination with
suppliers and
contractors
Ensure timely hand
over
LABORATORY FURNITURE & ENGINEERING SOLUTIONS
Lab Interiors
HVAC
Utilities Furniture &
Workbenches
Safety Devices
TURNKEY SOLUTIONS PROVIDER FOR
ALL KIND OF LABORATORIES
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GODREJ’s TURNKEY CAPABILITIES DESIGN, SUPPLY AND INSTALLATION OF:
FURNITURE
Laboratory
workbenches,
Office furniture
Fume hoods, Bio
Safety cabinets,
Laminar Air flow
cabinets
Safety Storage
cabinets, ESD safe
products
Fume hood
Controls
UTILITIES & INTERIORS
Gas generation,
Purification and
Distribution along
with control
systems
Electricals,
Lighting & Data
systems
False ceilings,
flooring, Wall
Paneling and
Partitioning EXHAUST SYSTEM
Fume Hood exhaust
ventilation & VAV
systems
Scrubbers, Filters,
Exhaust stacks and
Energy Recovery
Systems
Laboratory HVAC,
Automation &
Integration with
BMS
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GODREJ’s PRODUCT PORTFOLIO DESIGN, SUPPLY AND INSTALLATION OF:
SAFETY DEVICES
FUME HOODS
LAMINAR AIR FLOW CABINETS
BIO SAFETY CABINETS
ACID/ALKALI STORAGE CABINETS
KNOCK DOWN FURNITURE
STORAGE BASED
SYSTEM
METALLIC WOODEN
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HEATING, VENTILATION &
AIR CONDITIONING SYSTEM (HVAC)
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HVAC DESIGN PROCESS
DESIGN FLEXIBILITY
RIGHT SIZING
HVAC PARAMETERS
DIGITAL CONTROL SYSTEMS
ARCHITECTURAL PROGRAMMING
Relevant CODES &
STANDARDS
Adjacent spaces & Air
balancing
Modular Design
Utilities
Mini - Environments
Life Cycle cost
analysis
Diversity Analysis
Load Management
Optimum Mechanical
Design
Room Air Change Rate
Fume Hood face velocity
Supply system (AHU)
Exhaust system (Stack
height)
Air Distribution (Ductwork
Layout)
Air Filtration (Scrubbers)
ENERGY EFFICIENT LABOARTORY
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LABORATORY UTILITIES
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GAS DISTRIBUTION & DRAINAGE SYSTEM
GAS TUBINGS AND FITTINGS
GAS PURIFICATION
SYSTEM
GAS DISTRIBUTION
PANELS
PIPING AND DRAINAGE
SYSTEM
COMPRESSED AIR, VACUUM, CHILLED/HOT WATER, GASES: H,N,Ar
Compressor
Pump
Chiller
Geyser
Generator
Cylinder
Valves
Pressure valves
Line regulators
Manual/Automatic
Manifolds
Moisture,
Hydrocarbon and
Particle Removal
In Line Micron filters
With Gauge, Regulator and
Toggle Valve
HDPE pipes and related
fittings
MAIN CRITERIA: SAFETY, PURE & UNINTERRUPTED GAS SUPPLY, REDUCED OPERATING COST
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GAS DISTRIBUTION SYSTEM (GDS) GAS/PIPE ROUTING
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GAS DISTRIBUTION SYSTEM (GDS) GAS/PIPE ROUTING THROUGH FALSE CEILING
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GAS DISTRIBUTION SYSTEM (GDS) GAS/PIPE ROUTING THROUGH FLOOR
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OTHER UTILITIES
ELECTRICAL WORKS
Complete wiring,
cabling, trunking and
conduiting
Providing UPS panels,
light fittings, switches
and fixtures
LABORATORY INTERIORS
FALSE CEILINGS to conceal fume
hood/AC ducting, trunking, cable
trays and trenches
WALL PANELING/ PARTITIONS
o Being hollow, they allow
electrical and related service
to flow through them
o Provides electrical/sound
insulation against
conductivity depending on
the cladding
CONTROL MECHANISMS
Fume hood capture and
containment (60 – 120
fpm or 0.3 to 0.6 m/s)
Response time of 1 sec,
Turndown ratio of 20:1
(HIGH STABILITY)
Laboratory pressurization
and Comfort control
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KNOCK DOWN RANGE
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TECHNICAL SPECIFICATIONS KNOCK DOWN FURNITURE
End Side Panel
Horizontal Stiffener
Common Frame
False Side panel
Back Panel Granite Support bracket
Drawer
Shutter
Double Extension Ball slide
Hinge
Height Adjustable Leg
Recess Handle
Shelf
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TECHNICAL SPECIFICATIONS EXPLODED VIEW OF MAIN UNIT
Frame is a combination of 1.2 mm
horizontal stiffeners and 0.8 mm vertical
panel of CRCA Mild steel sheet
End side panel, false panel and back
panel of 0.8 mm thick CRCA mild steel
sheet.
Horizontal
Stiffeners (4 nos)
End Side Panel for
Main Unit (2 nos)
Legs (4 nos)
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TECHNICAL SPECIFICATIONS EXPLODED VIEW OF ADD ON UNIT
Common Frame (1
for 1 Add-On unit)
Horizontal Stiffeners (4 for
1 Add – On unit)
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TECHNICAL SPECIFICATIONS ASSEMBLY OF MAIN AND ADD – ON UNIT
Leg fixing bracket is required only for
fixing leg on the end side panel. Leg
can be directly fixed to the common
frame
MAIN UNIT
ADD ON UNIT
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TECHNICAL SPECIFICATIONS ASSEMBLY OF CABINETS
Working Depth is 600 mm
Shelf
Bottom
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TECHNICAL SPECIFICATIONS VARIATION OF WORKING DEPTH
Working Depth is 750/900 mm
Shutter Drawer separator
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TECHNICAL SPECIFICATIONS PLACING OF WORK TOP
Before placing granite, neoprene mat
2.5” wide and 6 mm thick is used
Sink
(Bottom Mounted)
Sink Cut out
Worktop
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TECHNICAL SPECIFICATIONS FULLY ASSEMBLED CABINETS
4 Drawers
2 Shutters
Leg Space with Slim Drawer
1 Shutter
2 Shutter & 1 Drawer
Leg Space with KBPT
1 Shutter & 1 Drawer
2 Shutter Sink unit
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TECHNICAL SPECIFICATIONS TOP UNITS
Same construction as that of base
storage units (main – add on)
Glass shutters also an option
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SALIENT FEATURES
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SALIENT FEATURES
Shutters and drawers flush with the cabinet
Special storage space under the sink
Reagent shelf can be directly mounted on granite
Electricals are integrated with panel type reagent
shelf
Pull in flush plastic handle, SS handle also
available
Cabinets are mounted on height adjustable legs
Outer drawer and door head shall have plastic
inserts with half round post forming to eliminate
sharp raw edges of steel
Drawer and door when closed shall be over
closing on the cabinets
Shutters are double walled with profil inserts
Self closing hinges with CED coating
Common support bracket for all types of sinks
Leg space with KBPT or slim drawer
Locks on all the units
Granite over hang 30mm on front edge, 50mm on
side edge with grooving, chamfering and edge
moulding
GAP BETWEEN UNITS IS ADDRESSED BY THIS DESIGN
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INTERNAL SERVICE LINES THROUGH KNOCK DOWN FURNITURE
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CERTIFIED VENDORS
Prime quality CRCA steel, further processed in – house
(galvanized in zinc with zero spangles)
Epoxy polyester powder coating with dry film thickness of 40
– 60 microns (washable, increases life of steel)
German hinges with CED (Cathode Electronic Deposition)
coating for extended corrosion resistance.
PVC height adjustable legs. (100mm / 150mm) with load bearing capacity of
450 kg (helps in leveling the units and prevents them from resting on wet floor)
Gas valves, water faucets, eye wash and body showers
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CERTIFIED VENDORS
PVC Co-extruded skirting of height 100 and150mm (better aesthetics and
helps controls water seepage below unit)
Double extension ball slides which enables drawers to open fully (passed
more than 55000 cycles of drawer cycle test with a 15kg load in the drawer
Auto – Sash and VAV controls, Air Flow monitor
Spot Extractors and other Local Exhaust Systems
Laminar Air Flow cabinets, Bio Safety Cabinets
Acid/ Alkali Storage cabinets, Fire Suppression Systems
Special Laboratory grade sinks
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FUME HOODS
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ROBUST AIR FUME HOOD
Epoxy powder coated &
galvanized steel rigid structure
Open/restricted bypass to
divert air from the face opening
when sash is lowered
Interchangeable utility
panles in SS and MS options PP transition from rectangular
to circular
Vertical rising counter
balanced sash
4 fire resistant electrical
sockets and switches
Flush powder coated
aerodynamic airfoil mounted on
the worktop to reduce turbulence
Air Flow monitor
Soft Touch control panel
3 colour coded valves with
flexible hose and brass fitttings
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ROBUST AIR FUME HOOD
Industrial grade
compact laminate
Baffles
Apparatus Holding grid
Nylon rollers Stainless steel
cable for counter
balance
Tube light fixture
Transition
Electrical Control
panel
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FUME HOOD EXHAUST SINGLE FH
Rain Cowl
Blower
Outlet
transition
Bellow
90 degrees bend
Rigid duct
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FUME HOOD EXHAUST CLUSTERING FH’s
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TESTING AND CERTIFICATION
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ASHRAE – 110
FACE VELOCITY TEST TRACER GAS TEST CONTAINMENT TEST
In this case the velocity in the
front of the fume hood is
measured using an anemometer
at 6 different locations with 18
inch sash opening. The average
reading as per the norms should
confirm to 100 FPM
In this test a smoke generating
machine is used to generate
smoke and the gas is traced for
correct air flow dynamics. The
gas should flow through the
baffles as required
In this test HF6 gas is used to
check if the containment of air in
the fume hood is proper or not.
HF6 is a gas which has the
highest density.
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BS: EN – 14175
GEOMETRIC FEATURES
In this case the velocity in the
front of the fume hood is
measured using an anemometer
at 6 different locations with 18
inch sash opening. The average
reading as per the norms should
confirm to 100 FPM
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BS: EN – 14175
FACE VELOCITY TEST
The instrument used here is an
anemometer to measure air
velocity at 500 mm opening of
the sash
The probe is placed at point of
intersection of the grid lines as
shown
The average recorded velocity is
0.489 m/s against the
recommended velocities of 0.3 to
0.5 m/s
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BS: EN – 14175
TRACER GAS
INNER PLANE
The gas used in this case is SF6
(10%) and N2 (90%). The
measurement plane is as shown
in the image. Mean SF6
concentration to be <0.005. Test
results of Godrej fume hood
lower than the recommended
range
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BS: EN – 14175
TRACER GAS
OUTER PLANE
The test is conducted in the outer
plane as shown at the grid points.
The measurements are taken
when the sash is fully open, Fully
closed, minimum open and while
opening.
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BS: EN – 14175
ROBUSTNESS TEST
Capability of the fume hood to
maintain containment during
external front disturbance. A plate
moves in front of the fume hood at
a velocity of 1m/s and then the
containment of SF6 is measured.
(CF is the containment factor)
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BS: EN – 14175
AIR EXCHANGE EFFICIENCY
The sash is kept at minimum
position and SF6 is introduced in
to the fume hood for 200 secs.
The concentration of the gas in
the fume hood is measured. The
time taken for the gas to come
down from 80% concentration to
20% concentration is called air
exchange rate and air exchange
efficiency.
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BS: EN – 14175
SASH DISPLACEMENT
The force required to displace or
open or close the sash is called
sash displacement
SASH SUSPENSION
One of the suspension devises
are disconnected and still the sash
remains in position
ILLUMINANCE
The Average illuminance measured
on the work top was 278 lux.
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OTHER CERTIFICATIONS ISO – 14001, ISO – 9001, OHSAS
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OTHER CERTIFICATIONS SEFA, BIFMA
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LABORATORY ACCESSORIES
CHEMICAL
STORAGE
CABINET
ANTI
VIBRATION
TABLE
PEGBOARD
EMERGENCY
SHOWERS
SINKS
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WHY GODREJ ?
Single point of responsibility for all Laboratory Turnkey projects
Largest number of project installations in India (partial list)
Experience of executing (design, supply and execution) one of the largest Laboratory
orders of India (CDRI – Lucknow , 14 cr)
Distribution Network – Pan India presence with 20 branches in major cities across
the country
Compliance to QA systems:
o In – House testing facility for fume hoods
o Validation Documentation: PDI (Pre – Dispatch Inspection) report and Warranty
card
In – House design department with a total working experience of 87 years which
designs Godrej’s products as per the customer needs following international standards
Total manufacturing area > 90, 000 sq. mts and throughput of more than 1000
storage units per day ensures timely delivery to the customer (5 – 6 weeks for
standard order)
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WHY GODREJ ?
Capability for designing and executing LAB and non – LAB area which includes
Desking, Seating, Workstations, Carpeting, Storage solutions, AV solutions etc.
GODREJ
o one of the most respected corporate houses of India known for its fair,
transparent and ethical dealings
o 114 years old company with 10, 000 plus employees is an empire build on
values such as integrity, trust and respect
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LARGEST CUSTOMER BASE IN INDIA
EDUCATION PHARMA/BIOTECH PETRO/CHEMICAL GOVERNMENT R&D
Sandoz
Nicholas
Jubilant
Ranbaxy
Johnson &
Johnson
Marico
Aurigene
Dr. Reddy’s Lab
Himalaya Drugs
Orchev Pharma
Fourrts`
IIT (Delhi, Mumbai, Bhopal,
Indore, Gandhinagar,
Hyderabad, Chennai,
Guwahati
University of Hyderabad
Aligarh Muslim University
IISER (Kolkatta, Bhopal,
Pune)
NIPER
Oxford College of
Science/Pharmacy
Indian Institute of Physics
SRM Medical College
Punjab University/PGI
HPCL
BPCL
ONGC
IOCL (Guwahati,
Vadodra)
NRL (Numaligarh
Research
Laboratory)
Nerolac
Lubrizol
Jay Chemicals
NCL
CCMB
CECRI
CIMAP
CSMCRI
IGIB
IICB
IICT
IIIM
NEERI
NEIST
NIO
CDRI
CSIR LABS