1-800-633-0405 safety limit switches selection guidehlm-ss-175052 $129.00 plunger with stainless...

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Series HLM Series HLM-SS Series LSPS Series Prices start at $65.00 $131.00 $22.00 Description Die-cast metal body safety limit switch Stainless steel body safety limit switch Plastic body safety limit switch Material of Construction Die-cast zinc aluminum casing Stainless steel 316 casing Plastic casing Degree of Protection (IEC529) IEC IP67 IEC IP67/IP69 IEC IP67 Maximum Switching Frequency 6,000 operations/day 6,000 operations/day 6,000 operations/day Mechanical Service Life 2,500,000 cycles 2,500,000 cycles 2,500,000 cycles Contact Configuration Each model available with: 2 N.C. / 2 N.O. slow action break before make contacts, or 1 N.O. / 1 N.C. snap action contacts Each model available with: 2 N.C. / 2 N.O. slow action break before make contacts, or 1 N.O. / 1 N.C. snap action contacts Each model available with: 2 N.C. / 2 N.O. slow action break before make contacts, or 1 N.O. / 1 N.C. snap action contacts Conduit Opening One cable hole One cable hole One cable hole Connection 1/2 inch female NPT conduit 1/2 inch female NPT conduit 1/2 inch female NPT conduit Agency Approvals CE, UL (file E258676) CE, UL (file E258676) CE, UL (file E258676) Series LSMM Series LSPM Series AP2 Series Prices start at $41.50 $31.00 $14.50 Description Panel mount die-cast metal body safety limit switch Panel mount plastic body safety limit switch 30 mm limit switches with pull button reset Material of Construction Die-cast zinc aluminum casing Plastic casing Plastic casing, double insulated Degree of Protection (IEC529) IEC IP67 IEC IP67 IEC IP65 Maximum Switching Frequency 6,000 operations/day 6,000 operations/day Contact blocks: 1 cycle per second (all) Mechanical Service Life 2,500,000 cycles 2,500,000 cycles 1,000,000 operations interlock and limit switches Contact Configuration Each model available with: 2 N.C. / 1 N.O. slow action break before make contacts, or 1 N.O. / 1 N.C. snap action contacts Each model available with: 2 N.C. / 1 N.O. slow action break before make contacts, or 1 N.O. / 1 N.C. snap action contacts X11 - Slow action break before make, positive opening, 1 N.O. + 1 N.C. W02 - Simultaneous, slow action, positive opening, 2 N.C. Conduit Opening One cable hole One cable hole One cable hole, 1/2” NPT adapter Connection Pigtail; 2m / 6.5 ft cable length Pigtail; 2m / 6.5 ft cable length 2x2.5mm2 (AWG14) to 2x0.5mm2 (AWG 18) Agency Approvals CE, UL (file E258676) CE, UL (file E258676) CE, UL file E189258, CSA 176294, RoHS Safety Limit Switches Selection Guide www.automationdirect.com Safety Electrical Components tESC-124 For the latest prices, please check AutomationDirect.com. 1-800-633-0405

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Page 1: 1-800-633-0405 Safety Limit Switches Selection GuideHLM-SS-175052 $129.00 Plunger with stainless steel roller 2 N.C. safety contacts / 2 N.O. monitoring contactsSlow action break before

Series HLM Series HLM-SS Series LSPS SeriesPrices start at $65.00 $131.00 $22.00

Description Die-cast metal body safety limit switch Stainless steel body safety limit switch Plastic body safety limit switch Material of Construction Die-cast zinc aluminum casing Stainless steel 316 casing Plastic casingDegree of Protection (IEC529) IEC IP67 IEC IP67/IP69 IEC IP67

Maximum Switching Frequency 6,000 operations/day 6,000 operations/day 6,000 operations/day

Mechanical Service Life 2,500,000 cycles 2,500,000 cycles 2,500,000 cycles

Contact ConfigurationEach model available with:

2 N.C. / 2 N.O. slow action break before make contacts, or

1 N.O. / 1 N.C. snap action contacts

Each model available with: 2 N.C. / 2 N.O. slow action break before make

contacts, or 1 N.O. / 1 N.C. snap action contacts

Each model available with: 2 N.C. / 2 N.O. slow action break before make

contacts, or 1 N.O. / 1 N.C. snap action contacts

Conduit Opening One cable hole One cable hole One cable holeConnection 1/2 inch female NPT conduit 1/2 inch female NPT conduit 1/2 inch female NPT conduitAgency Approvals CE, UL (file E258676) CE, UL (file E258676) CE, UL (file E258676)

Series LSMM Series LSPM Series AP2 SeriesPrices start at $41.50 $31.00 $14.50

Description Panel mount die-cast metal body safety limit switch Panel mount plastic body safety limit switch 30 mm limit switches with pull button reset

Material of Construction Die-cast zinc aluminum casing Plastic casing Plastic casing, double insulatedDegree of Protection (IEC529) IEC IP67 IEC IP67 IEC IP65

Maximum Switching Frequency 6,000 operations/day 6,000 operations/day Contact blocks: 1 cycle per second (all)

Mechanical Service Life 2,500,000 cycles 2,500,000 cycles 1,000,000 operations interlock and limit switches

Contact ConfigurationEach model available with:

2 N.C. / 1 N.O. slow action break before makecontacts, or

1 N.O. / 1 N.C. snap action contacts

Each model available with: 2 N.C. / 1 N.O. slow action break before make

contacts, or 1 N.O. / 1 N.C. snap action contacts

X11 - Slow action break before make, positive opening, 1 N.O. + 1 N.C.W02 - Simultaneous, slow action,

positive opening, 2 N.C.Conduit Opening One cable hole One cable hole One cable hole, 1/2” NPT adapterConnection Pigtail; 2m / 6.5 ft cable length Pigtail; 2m / 6.5 ft cable length 2x2.5mm2 (AWG14) to 2x0.5mm2 (AWG 18)Agency Approvals CE, UL (file E258676) CE, UL (file E258676) CE, UL file E189258, CSA 176294, RoHS

Safety Limit Switches Selection Guide

www.automationdirect.com Safety Electrical Components tESC-124

For the latest prices, please check AutomationDirect.com.1-800-633-0405

Page 2: 1-800-633-0405 Safety Limit Switches Selection GuideHLM-SS-175052 $129.00 Plunger with stainless steel roller 2 N.C. safety contacts / 2 N.O. monitoring contactsSlow action break before

IDEM Type HLM-SS (Stainless Steel 316 Body) Safety Limit Switches

IDEM Type HLM-SS (Stainless Steel 316 Body) Safety Limit SwitchesPart Number Price Type Contacts Action Bar

Chart Connection

HLM-SS-175002 $137.00Side rotary lever with stainless steel roller

2 N.C. safety contacts / 2 N.O. monitoring contacts Slow action break before make A

1/2 inch female NPT

conduit

HLM-SS-175011 $137.00 1 N.C. safety contact / 1 N.O. monitoring contact Snap action BHLM-SS-175052 $131.00

Plunger with stainless steel roller2 N.C. safety contacts / 2 N.O. monitoring contacts Slow action break before make C

HLM-SS-175061 $131.00 1 N.C. safety contact / 1 N.O. monitoring contact Snap action DHLM-SS-175102 $131.00

Stainless steel plunger2 N.C. safety contacts / 2 N.O. monitoring contacts Slow action break before make C

HLM-SS-175111 $136.00 1 N.C. safety contact / 1 N.O. monitoring contact Snap action DHLM-SS-175252 $142.00

Side rotary adjustable stainless steel rod2 N.C. safety contacts / 2 N.O. monitoring contacts Slow action break before make A

HLM-SS-175261 $142.00 1 N.C. safety contact / 1 N.O. monitoring contact Snap action BHLM-SS-175302 $145.00 Side rotary adjustable lever with stainless

steel roller2 N.C. safety contacts / 2 N.O. monitoring contacts Slow action break before make A

HLM-SS-175311 $145.00 1 N.C. safety contact / 1 N.O. monitoring contact Snap action B

Contacts Configuration Charts

Bar Charts

43

33

44

3421

11

22

12

Slow Action 2NC 2NO

Snap Action 1NC 1NO

23

11

24

12

80° 80°45° 45°20° 20°0

30° 30°

11-12

21-22

33-34

43-44

2NC/2NO

A80° 80°45° 45°20° 20°0

15° 15°

11-12

23-24

11-12

23-24

1NC/1NO(SNAP)

B0mm 71.80 4

2.50

11-12

21-22

33-34

43-44

2NC/2NO

0mm 72.50 4

1.80

23-24

11-12

23-24

11-12

1NC/1NO(SNAP)

C D

HLM-SS-175002 HLM-SS-175052 HLM-SS-175102 HLM-SS-175252 HLM-SS-175302

Features • Heavy duty Stainless Steel 316 bodies • Direct opening NC safety contact(s) to EN60947-5-1 • High mechanical life: Over 5 million cycles • Industry standard mounting to EN50041

IDEM limit switches are designed to be mounted for position sensing applications, such as guard doors, conveyors, machine beds, elevators, etc. These Stainless Steel switches have a IP69K rating which makes them suitable for high-temperature washdown with detergent. They are available with a range of actuator heads and either slow or snap action contacts.

www.automationdirect.com Safety Electrical Components tESC-128

For the latest prices, please check AutomationDirect.com.1-800-633-0405

Page 3: 1-800-633-0405 Safety Limit Switches Selection GuideHLM-SS-175052 $129.00 Plunger with stainless steel roller 2 N.C. safety contacts / 2 N.O. monitoring contactsSlow action break before

13.50.53

81.03.19

30.01.18

73.52.89

20.80.82

5.50.22TYP.

19.30.76

108.84.28

172mmMAX.

99.33.91

38.01.50

44.01.73

106.64.20

58.62.31

25.00.98

189.87.47

83.23.28

13.50.53

81.03.19

33.01.30

5.50.22TYP.

20.80.82

20.80.82

30.01.18

73.52.89

122.54.82

38.01.50

44.01.73

25.81.02

44.01.73

13.50.53

81.03.19

29.91.18

30.01.18

73.52.89

5.50.22TYP.

41.61.64

9.00.35

38.01.50

44.01.73

110.94.37

25.81.02

44.01.73

13.50.53

81.03.19

47.51.87

20.80.82

20.80.82

41.61.64

73.52.89

128.55.06

5.50.22TYP.

106.64.20

38.01.50

44.01.73

25.00.98

64.02.52

137.35.40

IDEM Type HLM-SS (Stainless Steel 316 Body) Safety Limit Switches

HLM-SS-175002 HLM-SS-175011

HLM-SS-175052 HLM-SS-175061

HLM-SS-175102 HLM-SS-175111

HLM-SS-175252 HLM-SS-175261

Dimensions mm [in]

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Page 4: 1-800-633-0405 Safety Limit Switches Selection GuideHLM-SS-175052 $129.00 Plunger with stainless steel roller 2 N.C. safety contacts / 2 N.O. monitoring contactsSlow action break before

IDEM Type HLM-SS (Stainless Steel 316 Body) Safety Limit Switches

Note: When the product is used differently from the assumptions shown (different load, operating frequency, etc.) the values must be adjusted accordingly.

IDEM Type HLM-SS (Stainless Steel 316 Body) Safety Limit Switches SpecificationsSafety Characteristic Data

Performance level Up to PLe depending on the system architectureCategory Up to Cat 4 depending on the system architectureSafety Integrity Level Up to SIL3 depending on the system architectureB10d 2.5 x 106 operationsSafety Data - Annual Usage 8 cycles per hour / 24 hours per day / 365 daysMTTFd 356 yearsPFHd (1/h) 3.44 x 10-8

Proof Test Interval T1 35 yearsElectrical and General SpecificationsUtilization Category AC15 A300 240V, 3AMinimum Switched Current 5mA, 5VDCThermal Current 10ARated Insulation Voltage 300VACMax. Switching Speed 250 mm/secMax. Switching Frequency 6,000 operations/dayCase Material Stainless steel 316Operating Temperature -25° to +80°C [-13° to +176°F]; (cleaning to +105°C [+221°F])Enclosure Protection IP67/IP69KMechanical Life Expectancy 2,500,000 cyclesVibration IEC 68-2-6Conductor Size 1.5 mm2

Head Screws/Torque 1NmLid Screws/Torque 1NmRecommended Mounting Bolt Torque 2NmRecommended Mounting Screws M5Agency Approvals CE, UL (file E258676)

13.50.53

81.03.19

55.92.20

20.90.82

20.70.82

30.01.18

73.52.89

5.50.22TYP.

35.41.39

17.5 [ 0.69 ]

17.00.67

102 MAX.57 MIN.

106.64.20

145.65.73

25.00.98

70.02.76

38.01.50

44.01.73

23.10.91

44.11.74

HLM-SS-175302 HLM-SS-175311

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Page 5: 1-800-633-0405 Safety Limit Switches Selection GuideHLM-SS-175052 $129.00 Plunger with stainless steel roller 2 N.C. safety contacts / 2 N.O. monitoring contactsSlow action break before

IDEM Safety Limit Switches - Operation, Installation and Maintenance

Incorrect Correct Incorrect

30°

Correct

30°

4. Always ensure that when running electrical conductors that they are routed correctly and no damage can occur to the cable insulation.

5. Always use correct mounting bolts (M4 or M5 depending on the switch model) and ensure 2Nm tightening torque for secure fitting.6. Ensure 1Nm tightening torque for conduit plugs and cable glands to achieve IP rating.7. The safety functions and mechanics must be tested regularly. For applications where infrequent guard access is foreseeable, the

system must have a manual function test to detect a possible accumulation of faults. Do this at least once per month for PLe Cat3/4 or once per year for PLd Cat3 (ISO13849-1). Where possible, it is recommended that the control system of the machine demands and monitors these tests, and stops or prevents the machine from starting if the test is not done. (See ISO14119).

Maintenance:Every Month: Check switch actuator and body for signs of mechanical damage and wear. Replace any switch showing damage.Every 6 Months: Isolate power and remove cover. Check screw terminal tightness and check for signs of moisture ingress. Never attempt to repair any switch.

Note: These guidelines apply to all IDEM Safety Limit Switches

Operation:Operation of the switches is achieved when a moving object causes deflection of the switch plungers or levers.For safety applications it is important that the moving object does not pass completely over the switch actuators so as to cause the actuator to return to its original position.

Installation Guide: Correct mounting of limit switches is critical to obtain optimum performance and ensure safety reliability.Installation of all switches must be in accordance with a risk assessment for the individual application.Installation must only be carried out by competent personnel and in accordance with these instructions.1. Never use the switch as a mechanical stop. Ensure that the actuator is protected from mechanical shock.2. For switches with linear actuators the actuating direction and force from the moving object should be applied in

line with the axis of the plunger.3. For switches with rotary actuators or rollers the operating cam from the moving object should be designed such

that the switch is never operated beyond its over travel position. Always use a 30 degree tapered actuating cam.

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Page 6: 1-800-633-0405 Safety Limit Switches Selection GuideHLM-SS-175052 $129.00 Plunger with stainless steel roller 2 N.C. safety contacts / 2 N.O. monitoring contactsSlow action break before

Safety Products

Warning: Safety products sold by AutomationDirect are Safety components only. The purchaser/installer is solely responsible for the application of these components and ensuring all necessary steps have been taken to assure each application and use meets all performance and applicable safety requirements and/or local, national and/or international safety codes as required by the application. AutomationDirect cannot certify that our products, used solely or in conjunction with other AutomationDirect or other vendors’ products, will assure safety for any application. Any person using or applying any products sold by AutomationDirect is responsible for learning the safety requirements for their individual application and applying them, and therefore assumes all risks, and accepts full and complete responsibility, for the selection and suitability of the product for their respective application. AutomationDirect does not provide design or consulting services, and cannot advise whether any specific application or use of our products would ensure compliance with the safety requirements for any application.

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