1 6 th st. 250k package boiler 05-15-2012. 2 6 th st 250k boiler condition assessment boiler...

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1 6 th St. 250K Package Boiler 05-15-2012

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Page 1: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

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6th St. 250K Package Boiler

05-15-2012

Page 2: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

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6th St 250K Boiler Condition Assessment

Boiler condition – prior to cleaning Boiler has been boiler shut down in 2010 Drum developed corrosion in 2011 Corrosion was mitigated via power wash and dried. Nitrogen was introduced to drum under constant pressure.

Page 3: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

After the Power Wash(moisture at the bottom of the mud drum - Jan 2011)

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Page 4: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

After the Power Wash and Air Drying(No moisture observed - Jan 2011)

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Page 5: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

May, 2012, after nitrogen introduction

Magnetite protective layer at the mud drum surface affected but no significant metal lost was observed

Power water washing, drying with plant air and nitrogen blanketing seems like worked pretty well protecting from severe metal corrosion

No fast phase of active corrosion was observed Metals above the mud drum are expected to be in a good shape Steam drum is in an excellent condition Critical pipes located outside and welded connections to the

vessels are in a good shape Seal between the rolled tubes and mud drums are intact

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Page 6: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

Corrosion seems to be slow to dormant(May 2012)

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Page 7: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

Magnetite is peeling off but no significant damage yet(May 2012)

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No damage between the tube

role and drum

Page 8: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

Red Marks but No Fast Active Sings of Corrosion(Mud Drum)

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Page 9: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

Steam Drum Is in Excellent Condition(May 2012)

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Page 10: 1 6 th St. 250K Package Boiler 05-15-2012. 2 6 th St 250K Boiler Condition Assessment Boiler condition – prior to cleaning  Boiler has been boiler shut

Nitrogen Bottle Used for Lay Up

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