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4600ASSEMBLY

INSTRUCTIONS

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ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED:

•SIDE CUTTING PLIERS

•PRY BAR

•7/16” & 9/16” WRENCH

•3/16” ALLEN WRENCH

•T-15 TORQUE DRIVER

•KNIFE

1. USE SIDE CUTTING PLIERS TO REMOVE ALL METAL STRAPS FROM AROUND PALLET AND CARTON.

USE CAUTION WHEN CUTTING METAL STRAP

2. USE PRY BAR TO REMOVE CARTON FROM PALLET. NAILS ARE LOCATED NEAR END OF PALLET ON BOTH SIDES.

NAIL LOCATION

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ASSEMBLY INSTRUCTIONS

3. REMOVE PLASTIC COVER FROM STEPPER UNIT. PALLET.

PLASTIC COVER

4. USE PRY BAR TO REMOVE WOODEN BOARD SECURING THE STEPPER TO THE PALLET.

WOODEN BOARD

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ASSEMBLY INSTRUCTIONS

5. CUT TWO PLASTIC TYRAPS SECURING STEPPER TO PALLET. TILT STEPPER FROM PALLET TO AN UPRIGHT POSITION ON FLOOR.

6. REMOVE PROTECTIVE PACKING MATERIAL FROM STEPPER. REMOVE BUBBLE WRAP BUNDLES AND USE KNIFE TO OPEN.

BUBBLE WRAP BUNDLE

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ASSEMBLY INSTRUCTIONS

7. ONE BUBBLE PACK WILL CONTAIN THE UPPER COVERS, WHICH ARE INSTALLED WITH PUSH RIVETS AND ARE LOCATED IN THE OTHER BUBBLE PACK WHICH CONTAINS ALL THE MOUNTING HARDWARE AND CONSOLE COMPONENTS.

UPPER COVERS

PUSH RIVETS

8. THE SECOND BUBBLE PACK CONTAINS THE CONSOLE, MAGAZINE RACK, AND THE HARDWARE PACK

MAGAZINE RACK

CONSOLE

HARDWARE PACK

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ASSEMBLY INSTRUCTIONS

9. WHEELS, PINS, AND CLIPS ARE LOCATED IN THE HARDWARE PACK.

WHEEL

PIN

CLIP

10. INSTALL WHEELS TO FRONT WHEEL BRACKETS LOCATED AT BOTTOM FRONT OF STEPPER. PIN SHOULD BE LOCATED TO THE INSIDE OF EACH WHEEL BRACKET.

CLIP

PIN

WHEEL

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ASSEMBLY INSTRUCTIONS

11. USE A 3/16” ALLEN WRENCH TO REMOVE SCREWS SECURING HANDLE IN UPSIDE DOWN POSITION. NOTE!! PLASTIC HANDLE SPACER IS LOCATED ON BACK SIDE OF HANDLE.

CAUTION-DO NOT BIND WIRES EXITING HANDLE ASSEMBLY.

SCREWS

PLASTIC HANDLE SPACER

SLOT IN PLASTIC HANDLE SPACER

WIRING

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ASSEMBLY INSTRUCTIONS

13. ROTATE HANDLE ASSEMBLY TO THE UPRIGHT POSITION. ALSO ROTATE THE PLASTIC HANDLE SPACER SO THE SLOT IS POINTING UPWARD. ROUTE THE WIRES THROUGH THE SLOT IN THE PLASTIC HANDLE SPACER.

HANDLE ASSEMBLY IN UPRIGHT POSITION

SLOT POINTING UPWARD

14. KEEP PRESSURE ON THE WIRES TO ENSURE THAT THEY STAY IN THE SLOT AS YOU ALIGN THE HANDRAIL AND SPACER WITH THE HOLES. REINSTALL THE FOUR SCREWS USING A 3/16” ALLEN WRENCH TO SECURE THE HANDLE AND SPACER.

SCREWS

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ASSEMBLY INSTRUCTIONS

15. USE 9/16” WRENCH OR SOCKET TO INSTALL TWO LARGE SCREWS LOCATED IN THE HARDWARE PLASTIC BAG, TO FURTHER SECURE THE HANDLE ASSEMBLY.

SCREWS

HANDLE ASSEMBLY

16. UNCOIL WIRING FROM AROUND TUBE IMMEDIATELY ABOVE LOWER COVER.

WIRING

LOWER COVER

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ASSEMBLY INSTRUCTIONS

17. GET RIGHT HAND UPPER COVER THAT HAS WHITE CLIPS ATTACHED TO THE INSIDE OF THE COVER. OPEN CLIPS AND ROUTE WIRING THROUGH CLIPS, CLOSE CLIPS. ROUTE WIRING THROUGH HOLE IN CONSOLE BRACKET.

CLIPS

WIRING

18. GET THE RUBBER NECK GROMMET, POSITION AROUND TUBE, POSITION RIGHT HAND UPPER COVER AROUND GROMMET.

RUBBER GROMMET

RIGHT HAND UPPER COVER

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ASSEMBLY INSTRUCTIONS

19. GET AND POSITION LEFT HAND UPPER COVER OVER RIGHT HAND UPPER COVER AND RUBBER GROMMET.

NOTE! LEFT COVER WILL OVERLAP RIGHT COVER.

RUBBER GROMMET

LEFT HAND UPPER COVER

20. GET THE PLASTIC PUSH RIVETS THAT WERE IN THE PLASTIC HARDWARE BAG. ALIGN HOLES IN COVERS. USE RIVETS TO SECURE THE RIGHT AND LEFT UPPER COVERS TO EACH OTHER ALONG THE COMMON SEAM, FRONT AND REAR.

NOTE! IT MAY BE NECESSARY TO USE A SOFT MALLET TO INSTALL THE RIVETS.

RIVET-REAR

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ASSEMBLY INSTRUCTIONS

21. GET FRONT AND REAR HANDLE COVERS AND TWO TORQUE HEAD SCREWS. SECURE HANDLE COVERS WITH THE TWO SCREWS USING A T-15 TORQUE DRIVER.

FRONT COVER

HANDLE

REAR COVER

TORQUE SCREW

TORQUE SCREW DRIVER

22. GET CONSOLE AND MAGAZINE HOLDER, POSITION HOLDER IN TWO HOLES IN REAR OF CONSOLE.

CONSOLE

HOLES IN REAR OF CONSOLE

MAGAZINE HOLDER

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ASSEMBLY INSTRUCTIONS

23. GET FOUR KNOBS AND FOUR LOCK WASHERS, SLIDE WASHERS OVER KNOBS.

KNOB

LOCK WASHER

24. ATTACH THREE CONNECTORS LOCATED IN CONSOLE BRACKET TO REAR OF CONSOLE.

CONNECTORS

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ASSEMBLY INSTRUCTIONS

25. POSITION CONSOLE ON CONSOLE BRACKET, SECURE WITH FOUR KNOBS AND LOCK WASHERS. NEXT TIGHTEN SCREW WITH 7/16” WRENCH. REMOVE PROTECTIVE STRETCH WRAP FROM CONSOLE.

STRETCH WRAP

CONSOLE

KNOBS

SCREW

26. GET KNIFE AND REMOVE CARTON ATTACHED TO PEDAL.

CONTENTS OF CARTON FOR 4600PT:

BAG OF SPARE PLASTIC PUSH RIVETS

RIVET REMOVAL TOOL

MANUAL

POWER SUPPLY

CONTENTS OF CARTON FOR 4600CL:

BAG OF SPARE PLASTIC PUSH RIVETS

RIVET REMOVAL TOOL

MANUAL

BATTERY CHARGER

CARTON