how to set up torque wrench control and - tohnichi · bolt tightening for assembly ... {fh wireless...
TRANSCRIPT
![Page 1: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/1.jpg)
How to Set Up a Torque Wrench Control & Error Proofing System with Tohnichi Products
![Page 2: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/2.jpg)
Bolt Tightening for Assembly
Torque wrench critical component in producing high product quality.
Hand Torque ToolsHighly AccurateCost EffectiveEasy to maintain and repair
![Page 3: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/3.jpg)
Tool Type Test Comparison
43%Stall Pulse Tool
34%Shut Off Pulse Tool
20%Transducerized Pulse Tool
19%Cordless Impact Tool with control
25%Adjustable Shut Off Nut runner
9%Torque Wrench
% Capability (Six Sigma Scatter)
Tool Type
![Page 4: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/4.jpg)
Sources of Bolt Tightening Defects
Man
Method
Machine
Materials
•Human Error
•Missed Tightening
•Improper Tool•Improper Tightening
•Wrong Specification
•Wrong fastening procedure
•Wrong Tool Selection
•Improper Equipment
•Inaccuracy
•Mechanical Failure•Improper Materials
•Out of Tolerance
•Defective Materials
•Insufficient lubricant
![Page 5: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/5.jpg)
How to Insure Proper Torque
Use Correct ToolConfirmation of “Click”Actual Tightening Torque DataConfirm Tightening with Quality Torque InspectionsConfirm Tool Function & AccuracyProper Tool Usage
![Page 6: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/6.jpg)
Poka-yoke=“Error Proofing”
Simple Effective Method to Avoid Errors.Behavior shaping constraints or methods preventing human errors
OPPS! What if I didn’t torque that bolt??!?!
![Page 7: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/7.jpg)
Torque Error Proofing Methods
Use Correct ToolQSP/CSP with Colored Grips
“Click” ConfirmationMPQL/CMQSP Ink MarkingLS Limit Switch WrenchesFH Wireless Version
![Page 8: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/8.jpg)
QSP/CSP with Colored Grips
Identify Preset ValuesIdentify Correct Tool TypeSet up for specific product production
Use Correct Tool
![Page 9: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/9.jpg)
MPQL
Confirmation of “Click”
Ink marks top of bolt only when torque setting is achieved.
No mark without torque tightening
![Page 10: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/10.jpg)
LS Limit Switch Wrenches
Micro switch sends relay signal to PLC or CNA-4mk2 when torque value is achieved
Cord connectionControls area where tool can be usedKeeps tools secured in area
Confirmation of “Click”
![Page 11: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/11.jpg)
FH256MC Wireless Torque Wrench and Receiver System
Model, R-FH256
Receiver Box
FH Type Torque Wrench
Available on various “click”type torque wrenches
Confirmation of “Click”
Use Correct Tool
![Page 12: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/12.jpg)
#1
#3
#2
#4
“Click”Torque Set Achieved!
PLC or CNA-4mk2
Recheck Work!
Counts432
…X
![Page 13: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/13.jpg)
![Page 14: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/14.jpg)
How to Insure Proper Torque
Use Correct ToolConfirmation of “Click”Save Actual Tightening Torque DataConfirm Tightening with Quality Torque InspectionsTool Calibrated and Set CorrectlyProper Tool Usage
![Page 15: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/15.jpg)
Torque Data Products
ACLSD/ CSPD “Click” with CD42 DisplayFHD “Click” with data confirmationCEM3 Measuring/Tightening ST2, Spot Checks & Automated Tool Confirmation
![Page 16: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/16.jpg)
CSPD Torque with Data
ACLSD and CSPDWrench calibrated to displayClick and torque valued confirmed
Confirmation of “Click”
Save Actual Tightening Torque Data
![Page 17: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/17.jpg)
FHD with Torque DataTorque value confirmed by userJudgment LightsCompact and Wireless
Confirmation of “Click”
Save Actual Tightening Torque Data
Use Correct Tool
![Page 18: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/18.jpg)
CEM3 Digital Torque Wrench
CEM3Quality Inspections
Verify original tightened torqueTightening Mode
Light and Buzzer when Lo setting reached
Save Actual Tightening Torque Data
Confirm Tightening with Quality Torque Inspections
![Page 19: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/19.jpg)
ST2, Spin Tork
Compact Rotary Peak Torque Meter
Inspection of Nut runner OutputTightening Data Confirmation
Confirm Tightening with Quality Torque Inspections
Save Actual Tightening Torque Data
![Page 20: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/20.jpg)
How to Insure Proper Torque
Use Correct ToolConfirmation of “Click”Save Actual Tightening Torque DataConfirm Tightening with Quality Torque InspectionsTool Calibrated and Set CorrectlyProper Tool Usage
![Page 21: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/21.jpg)
Traceability & Accuracy
Torque Wrench
Torque Tester
Calibration Kit: Lever and Dead Weights
(NIST) Traceability to Length and Mass Standards
+/-3%
+/-1%
+/-0.3%
Daily/Weekly/Monthly
Yearly
3 Years
Longer Calibration IntervalsHigher
Accuracy
![Page 22: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/22.jpg)
Tester vs. CheckerLC2
Line CheckerQuick Test MethodIdeal for “Click”WrenchesCaptures PeakReplicates application pull
DOTE3/TCC/TFTorque Wrench Testers
Loading MechanismConsistent ForceStable Testing especially for reading scalesBi-directional
![Page 23: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/23.jpg)
LC2 Line CheckerDaily Inspection Prior to UseTracks Tool PerformanceInvolves User and Confirms Proper Usage with Accurate Torque ValuesEasy to determine if tool is set properly and functioning correctly Tool calibrated and set properly
Proper Tool Usage
![Page 24: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/24.jpg)
Torque Basics
Torque = Force x DistanceT = F x L so that:T1 = F1 x L1 = 10 lbs x 2 ft = 20 ftlbs T1 = T2T2 = F2 x L2 = 20 lbs x 1 ft = 20 ftlbs
![Page 25: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/25.jpg)
Proper Use of Torque Wrench
50
4321
-3-2-1
25-25-50
5Error (%)
G rip position (m m )
X
IIh
L
Pin,Head
Effectivelength Line
F0
Effective Length L0
ONL TOHNICHIY
![Page 26: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/26.jpg)
Proper pulling with hand centered on grip
Give consistent smooth pulling motion
Tester will capture peak torque
![Page 27: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/27.jpg)
Loading BarTool Management
Tohnichi Torque Testers
DOTE3
TF
TCCTool calibrated and set properly
![Page 28: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/28.jpg)
![Page 29: How to Set Up Torque Wrench Control and - Tohnichi · Bolt Tightening for Assembly ... {FH Wireless Version. ... Microsoft PowerPoint - How to Set Up Torque Wrench Control and Author:](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b86d2b47f8b9af12d8dd0b2/html5/thumbnails/29.jpg)
Verify with Periodic
Calibration
Confirm with Torque
Data
Track with Quality
Inspections
Utilize Error Proofing
Techniques
Produce High
Quality Product