Electrometallurgical Works

About Us

Sales Strategy &Market Presence

Brief Product Catalogue

Steel Production & Production facilities

Certi!cation andQuality Assurance

Outside O"ces

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3

11

13

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CONTENT

1

Our company was founded in 1932 in Zaporizhzhya (Ukraine). Presently Dneprospetsstal is a key manufacturer of long stainless steel in the markets of the CIS, and in Ukraine - the undisputed leader in this segment. As the largest international company, Dneprospetsstal also develops, manufactures and sells products of tools, high-speed (including produced by powder metallurgy), bearing, structural alloy and carbon steels. Our products are used in di!erent industries - aircraft industry, shipbuilding, automotive, oil and gas industry and the manufacture of cutting tools for processing metals and alloys, the manufacture of machine parts and tools, seamless tubes and bearings.

Geographical location of the company provides a signi"cant advantage in entering the markets of the CIS and EU. Products of Dneprospetsstal are in demand in more than 60 countries. The company is expanding its sales network in the world market of special steels, collaborating with partners and distributors in 15 countries.

Dneprospetsstal - one of the leading producers of special steels and alloys in Europe.

ABOUT US

DSS remains focused on its strategic goals, which include:

Expand in European and North American markets

Maintain its dominant position in the CIS stainless steel market

Increase sales of stainless, tool and high speed steel

Retain its position in the structural steel market

Reduce production costs

DSS sells products across the wide range of industries, from the

aerospace sector to the machine building industry, from tool

building to oil and gas.

In 2010 Company’s product yield made up 248.2 thousand ton with

sales revenue of USD 522.2.

Company Sales of Steel Product, Volume 2010 (%)

High-Speed Steel 0,1

Ni Alloys 0,3

Powder Metallurgy Steel 0,5

Tool Steel 7,8

Other Steel 9,3

Bearing Steel 22,3

Stainless Steel 23,4

Alloy Structural Steel 36,3

Geographical Breakdownof Sales, Volume 2010 (%)

Dneprospetsstal aims at retaining leadership in the domestic market and expansion of its presence in the markets of Russia, Europe, America and Asia using existing and new distribution channels. The Company also strives for entering into strategic alliances and "nding partners for cooperation in the "eld of subsequent metal processing.

Sales Strategy & Market Presence

Europe 37,1%

Ukraine 36,2%

Russia 13,0%

N&S America 7,8%

CIS 4,6%

Middle East 1,1%

Far East 0,1%

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333

International Standards

GOST DIN EN 4957, DIN 17350 ASTM/AISI

Х12 1.2080* Х120Cr12 D3

20ХГ 1.2162 21MnCr5

40Х2ГНМ 1.2312 40CrMnNiMo8-6-4

40Х16М 1.2316 X38CrMo16

4Х5МФС 1.2343 X37CrMoV5-1 H11

4Х5МФ1С 1.2344 X40CrMoV5-1 H12

5Х3СМ2Ф 1.2357 50CrMoV13-14 S7

95Х5ГМ 1.2363 X100CrMoV5-1 A2

3Х3М3Ф 1.2365 32CrMoV12-28 H10

Х12МФ 1.2379* X153CrMoV12 D2

Х12МФ4-МП 1.2380 X220CrMoV13-4 D7

ХВГ 1.2419 105WCr6 O1

Х12В 1.2436* X210CrW12

ХВФ 1.2519 110WCrV5 O7

6ХВ2ФС 1.2550 60WCrV8 S1

5ХН2МФ 1.2714 55NiCrMoV7

9Г2Ф 1.2842 90MnCrV8 02

4Х5МЗФ 1.2347 X38rMoV5-3

STEEL GRADESTool Steel

Having high-capacity and diversi"ed production facilities, Dneprospetsstal enjoys wide performance capabilities for manufacture of di!erent special steel products. Technologies implemented at DSS enable to obtain high quality materials for the most demanding industries, i.e., aerospace, automotive, oil and gas, etc.Company’s products comply with the requirements of such international standards as GOST (CIS), ASTM/AISI (USA), DIN (Germany), BS (UK), JIS (Japan).

BRIEF PRODUCT CATALOGUE

* can be produced by powder metallurgy method

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Stainless SteelInternational Standards

GOST DIN EN 10088-3, DIN EN 10272 ASTM/AISI

Austenitic steel

07X18H10* 1.4301 X5CrNi18-10 304

03X18H11 1.4306 X2CrNi19-11 304L

03X18H9* 1.4307 X2CrNi18-9 304L

10X19H10* 304H

08X19AH10* 304N

03X19AH10* 304LN

07X17H12M12* 1.4401 X5CrNiMo17-12-2 316

10X17H13M2* 316H

08X17H12M2T* 1.4571 X6CrNiMoTi17-12-2 316TI

03X17H13M2* 1.4404 X2CrNiMo17-12-2 316L

06X18H12* 1.4303 X4CrNi18-12 305

10X18H9 1.4305 X8CrNiS18-9 303

03X18H14M3* 1.4435 X2CrNiMo18-14-3

05X17H13M3* 1.4436 X3CrNiMo17-13-3

08X18H10T 1.4541 X6CrNiTi18-10 321

08X23H14* 309S

10X23H14* 309H

08X25H20* 310S

10X25H20* 310H

10X17H8* 1.4310 X10CrNi18-8 301

12X17Г9AH4 1.4373 X12CrMnNiN18-9-5 202

20X25H20C2 1.4841 X15CrNiSi25-20 314

12X18H10Т 1.4878 X12CrNiTi18-9

08X19H13M4 317

08Х18Н11Б 1.4550 X6CrNiNb18-10 347

Martensitic steel

12Х13 1.4006 X12Cr13 410

20Х13 1.4021 X20Cr13 420

30Х13 1.4028 X30Cr13

40Х13 1.4031 X39Cr13

46Х13* 1.4034 X46Cr13

17Х16Н2* 1.4057 X17CrNi16-2 431

39Х17М* 1.4122 X39CrMo17-1

65Х18* 440A

85Х17* 440B

110Х17* 440C

06Х16Н5АМ* 1.4418 X4CrNiMo16-5-1

05Х13Н4АМ 1.4313 X3CrNiMo13-4

Ferritic steel

08Х13 1.4000 X6Cr13

08Х17 1.4016 X6Cr17

09Х17М* 1.4113 X6CrMo17-1

15Х25Т 1.4746 X8CrTi25

Precipitation hardening steel

07Х16Н4ДБ 17-4PH (630)

* - the indicated grades are not covered by GOST, although the grades are in compliance with its requirements** - on the implementation stage

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Weldable Creep Resistant Steel

Structural Steel

International StandardsGOST DIN EN 10273, DIN EN 10 269 ASTM/AISI20Г 1.1133 20Mn515М 1.5415 16Mo3 F113ХМ 1.7335 13CrMo4-5 F1210Х2М 1.7380 10CrMo9-10 F2215Х5М 1.7390 X15CrMo5-1 F515Х9М1С F9

International Standards

GOST EN 10083-2.3, EN 10084 ASTM/AISI

10-60 1.1121-1.2121 C10E-C60E 1010-1060

17Г1С 1.0577* S355J2

16ХГН 1.5714 16NiCr13

17ХН3 1.5752 15NiCr13 E3310

39ХНМ 1.6510 39NiCrMo3 9840

36ХНМ 1.6511 39NiCrMo4 9840

20ХГНМ 1.6523 20NiCrMo2-2 8617

30Х2Н2М 1.6580 30CrMo8

34Х2Н2M 1.6582 34NiCrMo6 4340

18Х2Н2М 1.6587 16NiCrMo7-8

14ХН3М 1.6657 14NiCrMo13-4 9310

36Х2Н4МА 1.6773 36NiCrMo16

34Х 1.7033 34Ni4 5130

41Х 1.7035 41Ni4

16ХГ 1.7131 16MnCr5 5115

20ХГ 1.7147 20MnCr5 5120

16ХГР 1.7160 16MnCrB5

25ХМ 1.7218 25CrMo4 4130

42ХМ 1.7225 42CrMo4 4140

18ХГМ 1.7243 18CrMo4 4120

20ХМ 1.7320 20MoCr3 4118

50ХГФ 1.8159 51CrV4 6150

19ХНМ 18NiCrMo5**

* according to EN 10025-2** UNI 7846

Bearing SteelInternational Standards

GOST DIN ISO 683-17 ASTM/AISI

ШХ4 1.3501 100Cr2 50100

ШХ15 1.3505 100Cr6 52100

ШХ15СГ 1.3520 100CrMnSi6-4 A485 (2)

ШХ20М 1.3537 100CrMo7 A485 (3)

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High-speed & Tool Powder SteelInternational Standards

GOST Din 17350, DIN EN ISO 4957 ASTM/AISI

High-Speed Steel

Р0М2СФ9-МП 9 - -

Р0М2СФ10-МП - - A11-PM

Р0М4ФС-МП - - M50-PM

Р2М9Ф2-МП S 2-9-2-PM

(1.3348-PM) HS 2-9-2-PM M7-PM

Р2М2Ф-МП S 2-9-1-PM - -

Р2М10ФК8-МП S 2-10-1-8-PM

(1.3247-PM) HS 2-9-1-8-PM M42-PM

Р6М5-МП S 6-5-2-PM

(1.3343-PM) HS 6-5-2C-PM M2-PM

Р6М5К5-МП S 6-5-2-5-PM

(1.3343-PM) HS 6-5-2-5-PM -

Р6М5Ф3-МП S 6-5-3-PM

(1.3344-PM) HS 6-5-3-PM M3-PM

Р6М5Ф4-МП - - M4-PM

Р6М5Ф3К8-МП S 6-5-2-8-PM

(1.3222-PM) - M36-PM

Р6М7Ф6К10-МП S 6-7-6-10-PM

(1.3241-PM) - -

Р10М4Ф3К10-МП S 10-4-3-10-PM

(1.3207-PM) HS 10-4-3-10-PM -

Р10М5Ф3К9-МП - - M48-PM

Р12М6Ф5-МП - - M61-PM

Р12МФ2-МП S 12-1-2-PM*

(1.3318-PM) - -

Р12МФ4-МП S 12-1-4-PM*

(1.3302-PM) - -

Р12МФ4К5-МП S 12-1-4-5-PM

(1.3202-PM) - -

Р12МФ5К5-МП - - T15-PM

Р18МФ5К5-МП S 18-1-2-5-PM

(1.3255-PM) - T4-PM

Р18-МП S 18-0-1-PM*

(1.3355-PM) - T1-PM

Tool Steel

100Х8ВМ2Ф3С-МП ASPM - -

6Х4М4НФС-МП M50-PM-MOD - -

Х12-МП X210Cr12-PM

(1.2080-PM) X210Cr12-PM D3-PM

Х12МФ-МП X155CrVMo13-4-PM*

(1.2379-PM) X153CrMoV12-PM D2-PM

Х12МФ4-МП X220CrVMo13-4-PM*

(1.2380-PM) - D7-PM

Х18МФ6-МП 440-PM - -

* These steel grades are not covered by DIN 17350, but their chemical composition conforms to the German standard requirements, and the number of quality parameters to DIN 17350

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Tool Steel Grades

Size, mm

Round Square

Cold-drawn(h11)

Bars with ground and polished

surfaceh9-h11 (k9-k11)

Hot rolled Forged Hot rolled Forged

3-11

12-40

41-80

81-160

161-180

181-250

251-300

301-400

401-450

Size, mm

Round Square

Cold-drawn(h11)

Bars with ground and polished

surfaceh9-h11 (k9-k11)

Hot rolled Forged Hot rolled Forged

3-11

12-40

41-80

81-160

161-190

191-250

251-300

301-400

401-450

Size, mm

Round Square

Cold-drawn(h11)

Bars with ground and polished

surfaceh9-h11 (k9-k11)

Hot rolled Forged Hot rolled Forged

3-11

12-50

51-80

81-160

161-250

251-300

301-400

401-450

451-550

Product Range

Structural Steel Grades

Stainless Steel Grades

8

Size, mm

Round Square

Cold-drawn(h11)

Bars with ground and polished

surfaceh9-h11 (k9-k11)

Hot rolled Forged Hot rolled Forged

3-11

12-40

41-80

81-160

161-190

191-250

251-300

301-400

401-450

a h

d

Hexagonal section Forged discs Hot-Rolled Flats

a = 14 - 36 mm d = 300 - 1100 mmh = 120 - 300 mm

40 - 50 mm

6 - 1

2 m

m

Size, mm

Round Square

Bars with ground and polished surfaceh9-h11 (k9-k11)

Hot rolled Forged Hot rolled Forged

3-11

12-40

41-74

75-180

181-200

Size, mm

Round Square

Bars with ground and polished surfaceh9-h11 (k9-k11)

Hot rolled Forged Hot rolled Forged

3-11

12-40

41-74

75-180

181-350

351-410

High Speed & Tool Powder Steel

High Speed Steel

Bearing Steel Grades

9

Thickness, mm

Width, mm

80 90 100 110 120 130 140 150 160 200 300 350 400 500 600 700 800

30-55

60-75

80-85

90-95

100-105

110-115

120-125

130-135

140-145

150

155-250

255-300

Size, mm

h = 9,9

B = 8,5

b = 6,8

Thickness, mm

30-64

65-89

90-150

151-250

251-300

Width, mm

80-119

120-179

180-214

215-249

250-284

285-344

345-350

351-600

601-800

Width, mm

+4,0/-0,0

+5,0/-0,0

+7,0/-0,0

+8,0/-0,0

+9,0/-0,0

+10,0/-0,0

+12,0/-0,0

+15,0/-0,0

+20,0/-0,0

Thickness, mm

+0,6/-0,0

Width, mm

+2,0/-0,0

Thickness, mm

+2,5/-0,0

+4,5/-0,0

+5,0/-0,0

+7,0/-0,0

+10,0/-0,0

Tolerance, ± mm

0,4

0,4

0,4

Utmost Deviations For Forged Flats Utmost DeviationsFor Hot-Rolled Flats

Hot rolled trapezoidal section for double coil spring railway washers

Forged Rough Railway Car Axles with Irregular Section

Axle weightup to 900 kg

Forged Flats

B

h

b

10

Production chart

Finishedmetalstorage

Forgingin hammers andGFM-machines

Sizing shop

Heat-treatment

Metal!nishing

Ladle – furnacetreatment of steel

Ladle –furnacetreatmentof steel

Steel re!ning byAOD – converter

Steel treatmentin vacuum degasser

Inductionfurnace meltingof special alloys

EAF-steel meltingin the steel shop 3

EAF-steel meltingin the steel shop 2

ESR " and VAR - re - melting

Forgingon presses

1050blooming mill

280 sectionrolling mill

325 sectionrolling mill

550 sectionrolling mill

ProcessingScarp

Tool steel productionby power metallurgyprocess

Ferroalloyspreparation

Raw materialspreparation

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Steel Production & Production facilities

Steelmaking

Dneprospetsstal produces more than 800 grades and 1200 cross-sections, and is constantly developing and modernizing its production facilities, adapting new technologies and up-to-date equipment for high product performance. DSS’ manufacturing process optimally combines di!erent technologies and procedures, producing high-quality products that meet the varied and exacting requirements of its many customers.

DSS’ steel production capacities comprise three steel-making shops equipped with basic open electric arc furnaces with capacity ranging from 30 to 60 tons, one 8-ton induction furnace and electro slag re-melting (ESR) and vacuum arc re-melting (VAR) facilities.

DSS produces round and square ingots weighing from 0.6 to 7.4 tons, rectangular ingots for sheet slabs from 8.9 to 14.7 tons in weight.

In the steelmaking shop № 2 an argon-oxygen converter is installed to produce steel by the duplex method: melting in an open electric arc furnace and then blowing in the converter and processing in a ladle furnace that provides obtaining of low carbon corrosion resistant stainless steel.Steel shop № 3 produces high quality steel, treating the semi-product in Danieli ladle furnace with further degassing of the melt in a Mannesmann Demag vacuum degasser.

DSS has a fully operational powder metallurgy shop with a 4-ton induction furnace. The shop uses cold and hot isostatic pressing (the ASEA-STORA process) at temperatures ranging from 1100 C to 1150 C at a pressure of 1000 atm. to produce more than 30 high-speed and tool steel grades in accordance with GOST, DIN and ASTM standards.Steel shop № 5 is equipped with ESR and VAR furnaces of various capacities for melting ingots ranging from 0.9 to 6.0 tons in weight and sheet ingots of 9.3 to 20.0 tons.In the ESR process the highly reactive slag is used for obtaining steel and special alloys for most responsible industries such as aircraft, defense, thermal and nuclear power plants and others. The process, which is preferred in most European steel enterprises, creates steel of extremely high purity. The VAR process, preferred by most American manufacturers, produces steel of elevated purity and homogeneity for highly demanding applications in the aviation, aerospace, biomedical and other "elds.

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DSS steel processing is concentrated in rolling shop, which contains a 1050 blooming mill, 550, 325 and 280section rolling mills, a forging shop, a forging press shop, a cold drawing shop and a metal !nishing shop. All DSS long products are furnished subject to US-testing under the procedures of EN 10308, ASTM A 388 or SEP 1921 standards.

The 1050/950 Blooming Mill processes 3.6-7.4 ton ingots for the section mills and produces 130-280 mm rolled bars. The fully mechanized metal conditioning process is performed on high speed peeling machines. The 550, 325 and 280 Section Rolling Mills are designed for mechanized high-speed production, products 8-130 mm can be furnished in as rolled or machined condition. Within the investment program of DSS production development RPS 377 Loeser machine is commissioned in the shop area of the rolling shop "nishing line. RPS 377 machine allows to process bars of all steel grades of weight up to 2.6 tons produced by the company. The technology of wet grinding «on a contact circle» or «by a free belt» is applied. Metal processing is available in automatic or manual mode.Round cold drawn bars 2 - 45 mm, 1,9 - 50 mm ground and polished round bars, 14 - 46 mm hexagons (for CIS markets) are produced in the Cold Drawing Shop.Large round, square and rectangular forgings of di!erent steel grades are produced in the Forging Press Shop. The shop has hydraulic presses with rated capacity of 60MN and 32MN, equipped with 5- and 10 ton manipulators and equipment for metal "nishing and heat treatment,The Forging Shop is intended for production of high-strength alloy tool, high-speed, stainless steel grades. The shop contains two GFM-forging machines with rated capacity 10 and 3.4 MN. On two peeling lines in Metal Finishing Shop 20-195 mm machined bars and 20-160 mm bars with ground and polished surface are produced. Bars from the 1050, 550, 325 and 280 rolling department are processed in the shop.DSS long products can be furnished in di!erent heat treated conditions, i.e. as annealed, normalized, quenched and tempered and solution treated for austenitic stainless steel.

Steel Processing

13

DSS manufactures highly competitive steel products which meet the requirements of local and international standards, including GOST, EN, ASTM, AlSI, DIN, BS, AFNOR and JIS. Certain products receive special certi"cation from TUV, Lloyd’s Register, Germanischer Lloyd, Det Norske Veritas, Russian Railways Federation Agency, Interstate Aviation Committee and Russian Maritime Register of Shipping.DSS quality management system meets the requirements of international standards. In 1996 the enterprise was certi"ed to ISO 9002:1994 and in 2002 it was certi"ed to ISO 9001:2000, and since 2009 the Quality management System at DSS has been in compliance with ISO 9001:2008 requirements. The system enables the optimized quality management activities throughout of all divisions, on all production stages and provides accurate responsibility distribution over manufacturing processes, quality control and personnel training in e!ective and transparent manner.Quality and quantity monitoring for shipped goods is carried out by SGS, a world leader in independent product inspection, testing and certi"cation.

Pressure vessels

Shipbuilding industry

Aviation materials Railway car axles

(Russian Railways Federation Agency)

Certi!cation and Quality Assurance

Certi!cation by Product Segment:

Outside O"ces

DSS Global Trading LLC4a, Hospitalna Street,01601, Kyiv, UkrainePhone + 38 044 281 6196 Fax + 38 044 281 6195 E-mail: info@dssgt.com.uaWeЬsite: www.dssgt.com

DSS International SAVia Generale Guisan 12, P.O. Box 361,CH-6902, Paradiso-Lugano, Switzerland Phone + 41 91 986 5845 Fax + 41 91 986 5846 Website: www.dssint.ch E-mail: info@dssint.ch

Dneprospezstahl GmbHHeinrich-Heine-Allee 22,40213, Duesseldorf, GermanyPhone + 49 211 863 2870 Fax + 49 211 863 28710 E-mail: info@dss-gmbh.net

Electrometallurgical Works Dneprospetsstal JSC81, Yuzhnoe Shosse 69008, Zaporozhye, Ukraine Phone + 38 061 283 4040Fax + 38 061 283 4255 WeЬsite: www.dss-ua.com E-mail: info@dss.com.ua

Ukraine Switzerland

Germany

DSS America Inc233 South Wacker Dr., Sears Tower,Suite 9430, Chicago, IL 60606, USA Phone + 1 312 575 0101 Fax + 1 312 575 9691E-mail: bufheil@dssamerica.us

DSS Europe 11, Dubysos Str.,LT-76191 Siauliai, LithuaniaPhone +370 41 540 289Fax +370 41 371 298E-mail: dsseurope@dsseurope.euWebsite: http://www.dsseurope.eu

Trading House Dneprospetsstal - M Letnikovskaya str., 10, b. 2 115114 Moscow, Russia Phone + 7 495 504 3687 Fax + 7 495 987 1204 E-mail: info@dss-m.ru

Russia USA

Europe

www.dssgt.com