AUTOMATED DIAGNOSTIC SOFTWARE

ALERT™

AUTOMATEDPORTAL ENABLEDACCURATESEAMLESS INTEGRATIONOVER 650 FAULTS4500 DIAGNOSTIC RULES

We are able to monitor the health of all of our machinery across the entire plant operation from any workstation, any time,

day or night.

– BILL, 12 YEAR ALERT™ USER

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Unmatched Capabilities with ALERT™ Automated Diagnostic Software.

A L E R T™ S O F T W A R E V A R I A T I O N S

ExpertALERT™

AUTOMATED DIAGNOSTIC SOFTWARE

ExpertALERT provides critical machinery health information in addition to vibration data, by rapidly screening vibration measurements and applying over 4,500 unique rules to identify over 650 individual faults in a wide variety of machine types. Our proven automated machinery condition assessment system can process hundreds of vibration measurements in just a few minutes leaving you with a fault diagnosis, fault severity and repair priority and action. Instead of overwhelming you with data that is diffi cult to interpret, ExpertALERT provides fast and accurate screening that will lead to better diagnostic results.

PortalALERT™ CLOUD-BASED AUTOMATED DIAGNOSTIC SOFTWARE

All of the same great features of ExpertALERT without the cost of a local IT infrastructure, database management, and software maintenance costs. PortalALERT operates through Azima DLI’s secure, web-accessible terminal servers. Fast and convenient, users can access their data at the offi ce or on the go. PortalALERT works with all portal-enabled data collectors and the WATCHMAN Reliability Portal™.

StandardALERT™

MANUAL ANALYSIS SOFTWARE

StandardALERT contains all of the manual analysis tools found in ExpertALERT. The software automatically screens your data for alarms or exceedances in up to 63 alarm bands per test location and up to 99 test locations per machine. This software is appropriate for those on a budget or who have machines or applications that lend themselves better to manual analysis.

ViewALERT™

READ-ONLY VIEWER SOFTWARE

ViewALERT is a read-only version of ALERT. Users have access to all reports and analysis tools but they cannot add, edit, delete or modify any information. ViewALERT is typically used when your data is transmitted elsewhere for analysis or as a license on an Enterprise network. TRIO CA-series data collectors use ViewALERT - ALERT Software Viewer.

AUTOMATED DIAGNOSTIC SOFTWAREALERT™

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Automated Diagnostic Software.

ALERT™ DIAGNOSTIC SOFTWARE SPECIFICATIONS

SOFTWARE AND USER INTERFACE BENEFITS

• Intuitive user interface that is simple to learn and operate

• Setup wizards reduce set up time and improve confi guration accuracy

• Rapid automated data screening using sensitive narrow-band techniques

• Sophisticated automated rotational or linear speed entry and detection

• Early detection of machine faults through average+sigma relative criteria

• Automated bearing fault identifi cation

• Multi-level fault severity and prioritized repair recommendations

• Advanced reporting tools that produce professional reports

• Machine performance determination through ALERT’s calculated process points

• Integration of other PdM technologies, reports, documents, inspections, etc.

• Integrated online monitoring, walk-around vibration collection and operating logs

We understand the requirements of a successful condition assessment program and have built these into ALERT™.

Compressors • Centrifugal • Lobed Blowers • Piston • Screw

Couplings • Flexible • Solid • Fluid • Magnetic • Belts • Chains

Diesel Engines • 2 Stroke • 4 Stroke

Fans • Axial Flow • Centrifugal

Gearboxes • Single Stage • Mulitple Stage • Integrated Oil Pumps

Generators • AC • DC

Motors • AC • DC • VFD

Pumps • Centrifugal • Hydraulic / Axial Piston • Propeller • Reciprocating • Rotary Thread / Screw • Sliding Vane • Vacuum

Centrifuge Purifi ers

Spindles/Rolls

Turbines • Steam • Gas • Turbochargers

Autocorrelation plots

Automated location of harmonic and sideband families

Average, Average+sigma comparison

Bearing Database • More than 75,000 bearings

Bump Test • Equipment running • Equipment secured

Cross Channel Phase Analysis

Customizable Real-time Setup

Graphical remote control window

Integration & Differentiation

Long time Data Capture

Machine View Diagram

Markers • Reference Cursor Delta • Harmonics • Sidebands • Fault Frequencies

Orbit, Filtered Orbit

Order Normalization, Automated

Order Tracking

Peak analysis and identifi cation functions

Phase Analysis • Cross Channel • Polar Phase Plot

Polar Phase Plot

Reference Cursor Delta Markers

Run-up / Coast-down plotting • Spectral Waterfall • Bode-Peak & Phase • Peak Hold

Screening table

Selectable data overlays

Sideband Markers

Single Axis and Triaxial Circular Plots

Single Axis, Triaxial, and Double-Triax Spectral and Waveform Displays

Time Synchronous Averaging

PARTIAL LIST OF MACHINE TYPES GRAPHICAL ANALYSIS

Reliability through superior diagnostics.

PARTIAL LIST OF EXPERT AUTOMATED DIAGNOSTIC SYSTEM (EADS) FAULTS

Accelerometer Overload

Accessory Drive Gear Mesh Problem or Wear

Auxiliary Gear Mesh Problem or Wear

Bearing Fit Problem

Bearing Looseness

Bearing Misalignment or Shaft Runout

Bearing Wear, Demod & Impact Demod

Bearing Wear, Roller Contact

Bent or Warped Shaft

Blower Lobe Wear

Blower Rotor Imbalance

Blower Shaft Ball Bearing Wear

Camshaft Drive Gear Problem

Camshaft Problem

Clutch Imbalance

Clutch Misalignment

Clutch Wear

Compressor Impeller Wear

Compressor Rotor and/or Idler Wear

Cooling Fan Problem

Coupling Wear

Drive Belt/Chain Irregularity

Drive Sheave Runout or Wobble

Electrical Phase Imbalance

Exciter Commutator or Exciter Problem

Exciter Imbalance

Fan Air Flow Problem

Fan Blading Problem

Fan Dirt Buildup or Blading Clearance Problem

Fan Wheel Wobble

Fluid Coupling Misalignment

Foundation Flexibility

Foundation Resonance

Gearbox Specifi c Shaft Bearing Wear

Gearbox Specifi c Shaft Mesh Problem

Gearbox Specifi c Shaft Misalignment

Gearbox Specifi c Shaft Problem

Gearbox Oil Pump Gear Mesh Problem or Wear

Gearbox Oil Pump Internal Wear

Idler Shaft Looseness

Imbalance

Indication of Bad Data

Indication of Impacting

Internal Looseness

Internal Valve Plate Wear or Flow Restriction

Journal Bearing Clearance Problem (Trapped Fluid)

Journal Bearing Looseness

Journal Bearing Oil Whirl

Line Phase Voltage Imbalance

Misalignment, Angular

Misalignment, Parallel

Motor Air Gap Problem

Motor Stator Lamination Looseness

Motor Stator Problem or Abnormal Electrical Load

Motor Winding Fault

Mounting Flexibility

Mounting Looseness

Oil Pump Internal Wear or Flow Problem

Oil Pump Problem

Oil Pump Shaft Looseness

Piston Problem or Internal Wear

Planetary Drive Gear Mesh Problem or Wear

Proximity Probes Change in Phase

Proximity Probes Misalignment

Proximity Probes Rubbing and/or Impacting

Pump Air Ingestion or Flow Problem

Pump Impeller Wear or Rotor Clearance Problem

Pump Internal Looseness

Pump Lobe Wear

Pump Mounting Flexibility

Pump Thrust Bearing Problem

Pump Timing Gear Wear

Pump Vane Wear

Structural Resonance

Timing Gear Wear or Mesh Problem

Turbine Blading or Rotor Clearance Problem

Turbine Wheel Runout

VFD Electrical Switching Fault

Worm Wheel Gear Mesh Problem or Tooth Wear

Azima DLI’s sophisticated rulebase methodology extends beyond simple monitoring of alarms on peaks or spectral bands. Our test-point variation feature captures and compares complex patterns detected from the entire set of locations on your machine. By adding this machine-specifi c baseline data to the database, ALERT™ becomes a highly accurate, automated diagnostic system.

OVER

650 FAULTS

SIMPLE SETUP AND USE

Straightforward machine setup wizards simplify the confi guration of machinery for vibration testing. Answering a few easy questions confi gures the collector for the optimum routine diagnostic settings.

SEAMLESS COMMUNICATION

Utilize your staff or the Azima DLI Expert analytical staff more effectively with enhanced communication. More than just sending data from collector to computer, ALERT bridges the gap between analysts and data collector with Requested Actions and in-fi eld notes features.

Effi ciency through seamless integration.

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ALERT YOUR MANAGERS

Data collected on the plant fl oor is analyzed with the automated diagnostic system in mere seconds and delivered to the analytical teams, managers, and other decision makers through wireless networks for immediate understanding of plant risks and readiness.

INTEGRATE MULTIPLE PLANTS

Integrate the ALERT™ database with multiple plants via replication or through the WATCHMAN Reliability Portal™ to leverage cross-plant knowledge.

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Integrate multiple technologies with ALERT™.ALERT incorporates multiple technologies into a single database for a complete understanding of your condition based maintenance program.

✓ With ALERT’s User-Defi ned Points, plant managers can easily integrate content from other condition assessment programs and service centers directly into ALERT.

✓ Use ALERT as an information manager to track content such as reports, IR, oil analysis results, procedures, logs and more.

✓ ALERT synchronizes this data to other locations using Azima DLI’s database replication capability, offering you the power to distribute any document or CBM report to everyone in your replicating network.

✓ Event tracking lets others get more involved to ensure priorities are set, maintenance is planned, and repairs are successful.

ALERT™ is WATCHMAN Reliability Portal™ enabled.

Program sustainability is essential for any organization. As the plant size grows, production shifts increase, personnel are changed, and technological knowledge increases, knowing your machines can be covered by seasoned professionals is critical for success.

Even seasoned analysts sometimes need help making tough calls. With a Portal-enabled ExpertALERT™, a second opinion is a button-click away.

Not only does the Portal-enabled ExpertALERT give users the ability to access Azima DLI’s powerful software from a web browser, but it also gives other managers and maintenance personnel access to necessary trends, fi ndings, and historical information.

, plant managers can easily integrate

capability, offering you the power to distribute any

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ALERT™ ALLOWS YOU TO INTEGRATE ALL OF YOUR CONDITION MONITORING TOOLS INTO ONE PLACE.

• Advanced Vibration Analysis

• Infrared Technology

• Oil Analysis

• Reciprocating Engine / Compressor Analysis

• Remote & Critical Machine Monitoring

• Motor Electrical Testing

300 TRADECENTER, SUITE 4610 | WOBURN, MA 01801 USA | TOLL FREE 800-482-2290 | P 781-938-0707 | F 781-935-0179

KNOWING WHAT’S AHEAD™

AUTOMATED DIAGNOSTIC SOFTWARE

ALERT™