0.75mm black pvc spec sheet - tlhortfiles.tlhort.com/product_info/3881-tank_sales_folder.pdf ·...
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SHERAPLEXTHE SHERAPLEX PROCESS IS A DUPLEX SYSTEM WHICH UTILISES THE EXCELLENT SACRIFICIAL CORROSION
PROTECTION AFFORDED BY THE SHERARDIZING PROCESS COMBINED WITH AN ORGANIC BARRIER LAYER.
METALLURGICAL COATINGS DATA SHEET
The characteristic matt textured surface of the Sherardizing also provides an
excellent key to the organic barrier layer enhancing the performance of both
processes.
The first element of the Sheraplex system, Sherardizing, is a diffusion process
in which articles are heated in the presence of Zinc Dust. The process is
normally carried out in a slowly rotating closed container at temperatures
ranging from 320-500˚C.
The resultant zinc/iron alloyed coating is subsequently zinc phosphated
resulting in a clean, passivated, matt grey surface. The coating closely
follows the contours of the base material and uniform coatings are produced
on articles including those of intricate shapes.
The second element to the duplex coating is an organic barrier layer.
Applied by either a dip/spin or spray technique, the layer is subsequently
stoved at 200˚C resulting in a uniform, complete coverage coating which
allows intricate shaped and precision machined components to be treated.
MAIN BENEFITS• Long Term Environmental
Protection
• Coating deposits 35-60 microns
• Salt Spray Resistance 1000
hours - 25 Microns of Zinc
• High Degree of Sacrificial
Protection
• Repeatable Torque Values >0.14
• No Hydrogen Embrittlement
Sheraplex 11/1/99 10:55 am Page 1
METALLURGICAL COATINGS DATA SHEET
COATING SPECIFICATION
•Sherardized minimum
deposit - 15µm.
Average deposits - 30µm.
•Inorganic barrier layer
minimum deposit - 10µm.
Average deposits - 12µm.
•Inorganic barrier layer
minimum deposit - 10µm.
Average deposits - 12µm.
•Sheraplex coating average - 42µm.
•The thickness of both layers
can be increased to improve
corrosion resistance if required.
•The organic barrier layer is
available in a variety of colours -
Black, Blue, Silver, Red, Yellow,
Green, Orange.
PROPERTIES
•Long term environmental
protection.
•Minimum 1000 hours Salt Spray
test to ASTM Bll7.
•Repeatable Torque Tension
control to BS7371 Part 2 1993.
•Uniform diffused zinc/iron alloy
coating plus organic barrier layer,
useful for protecting irregularly
shaped components.
•Substrate has relatively high
degrees of wear resistance to
withstand abrasion and handling.
•No Hydrogen Embrittlement.
•Sacrificial.
•Relatively low processing
temperature.
APPROVALS
Sheraplex WIS is approved by
W.R.C Certificate Number
PT/01/0696 to meet the
requirements of
WIS 4-52-03.
COMMENTSThe Sheraplex process has been developed to
meet the requirements of the Water, Oil and
Gas industries who have recognised the
benefits of a combined substantial sacrificial
protection with a barrier layer to withstand
exposure to extreme environments.
Sheraplex coatings overcome the problems of
substrate corrosion caused by damage to the
organic layer during assembly of
components, offering substantial sacrificial
protection preventing substrate corrosion in
the event of damage.
TELECOMMUNICATIONS CABLE REPEATER HOUSINGS
For further information please contact:
Bodycote Metallurgical Coatings LtdShakespeare Street, Wolverhampton, WV1 3LR
Tel: 01902 452915 Fax: 01902 352917
Sheraplex 11/1/99 10:56 am Page 2
Environmental CorrosionProtection
Long Term
Medium Term
Short Term
Decorative Appearance
Salt Spray Resistance*H/M/L
Abrasion Resistance
Colour
Suitable for Rubber Bonding
Insulator
Conductor
Integral Lubricant
Wear Resistant
Solderability
Hydrogen Embrittlement Free
Coating Deposit Range (µm)
Coating Uniformity
Process Temperature
For further information please contact:
Bodycote Metallurgical Coatings Ltd
Shakespeare Street, Wolverhampton, WV1 3LR
Tel: 01902 452915 Fax: 01902 352917
Sherard
izing
Sherapl
ex
Electr
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Electr
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nc Allo
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Mechani
cal Zi
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Mechani
cal Alum
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Mechani
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nc/Tin
Delta To
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Duplex
Coating
s
Electr
oless
Nickel
Zinc P
hosph
ating
Mangane
se Pho
sphatin
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Xylan
Delta Seal
PVDCVD
COATING PROPERTIES/PROCESSES
METALLURGICAL COATINGS DATA SHEET
Coating Properties Processes
Grey SilverBlack
SilverBlack
Bronze
SilverBlack Silver Silver Silver Silver
SE
E
SE
PE
RA
TE
D
AT
A
SH
EE
T
Grey Grey Various Various Various Various
15/30 30-70 5-12 5-12 5-12 5-12 8-16 5-50 - - 8-12 8-12 1-5 5-10
400˚C 400˚C 200˚C 200˚C80˚C80˚C 200˚C 500˚C 1040˚CAmbient Ambient Ambient Ambient Ambient
M M
Electr
oplati
ng Zi
nc Cob
alt
Electr
oplati
ng Cop
per/Nick
el
H H M
Mechani
cal Galv
anizin
g Zinc
SilverSilver
25-50
Ambient
M H H H M L L M M N/A N/A
N/A N/A
*Salt Spray Resistance
H=400-1000 Hrs M=100-400 Hrs L=up to 100 Hrs
H L
BlackColoured
5-20 5-12
Ambient 60˚C
10 September 2004
Liner Data Sheet - EPDM Description: Greenseal EPDM Irrigation Tank Lining Material 0.75mm – 1.00mm is a flexible robust material with excellent cut through, abrasion and UV resistance. EPDM offers a stronge (0.75mm thickness can be used on 4 and 5 ring tanks) and more cost efficient option than Butyl. Advantages: 1. Totally inert, no problem with leaching of plasticizers as suffered with PVC 2. Completely UV and Ozone resistance 3. Brittle point at -40 deg C 4. Does not harden and crack when continually flexed 5. Flexibility makes this product very quick and easy to install 6. Easily repairable Disadvantages: 1. More expensive than equivalent thickness PVC or FPP materials 2. No UK Potable water certificate 3. Heavier than PVC or FPP for handling Life Expectancy Guidelines: USA/Mexico: 10 - 12 years Africa: 10 - 12 years Northern Europe/Canada: 15+ years Southern Asia: 10 – 12 years These are guidelines only and are dependent on correct installation.
10 September 2004
Physical properties Unit Requirements/typical value Test methods Hardness °IRH 65 ± 5 65 BS 903 A26 Modulus at 300% elongation Mpa 5,0 6,9 BS 903 A2 Tensile Strength Mpa min 9,0 10,1 BS 903 A2 Elongation at break % min 300 405 BS 903 A2 Tear Strength kN/m min 30 37 BS 903 A3 C Properties after ageing 168hr/121°C BS 903 A19 Tensile Strength Mpa min 7,5 9,7 BS 903 A2 Elongation at break % min 300 345 BS 903 A2 Brittle point °C max -40 -53 BS 903 A25 Additional requirements Approvals DIN 7864 part. 1 1984,Swedish Type Approval No 2224/82 Thickness Nominal ±10% Identification Each roll marked with product name,
article- and roll number, dimensions, date of manufacture and signature.
Packing Polyethylene-film wrapping
EPDM Material Specification
10 September 2004
Liner Data Sheet – Butyl
Description: Butyl Rubber Tank Lining Material 0.75mm – 1.50mm in standard irrigation or WRC drinking water quality grade is a flexible robust material with excellent cut through, abrasion and UV resistance. Butyl is available for Potable water applications. Advantages: 1. Totally inert no problem with leaching of plasticizers as suffered with PVC 2. Excellent UV and Ozone resistance 3. Brittle point at -30 deg C 4. Does not harden and crack when continually flexed 5. Flexibility makes this product very quick and easy to install 6. Easily repairable Disadvantages: 1. More expensive than equivalent thickness plastic material 2. More expensive than EPDM 3. Heavier than FPP and PVC for handling Life Expectancy Guidelines: USA/Mexico: 10 - 12 years Africa: 10 - 12 years Northern Europe/Canada: 15+ years Southern Asia: 10 – 12 years These are guidelines only and are dependent on correct installation.
10 September 2004
Test Unit Requirement British Standard Hardness ºIHR 65+5 BS 903 A26 Tensile Strength MPa Min 7.5 BS 903 A2 Elongation at Break % Min. 300 BS 903 A2 Density g/cm3 1.2 ± 0.05 BS 903 A1 Brittle Point ºC -30 BS 903 A25 Tear Strength N/mm 20 Min. BS 903 A3 C Crescent Test Properties after Heat Ageing 168 hours at 121º C BS 903 A19 Tensile Strength MPa Min. 6.0 BS 903 A2 Elongation % Min. 200 BS 903 A2 Ozone Ageing 50 pphm, 96hours, 30ºC at 80% Elongation BS 903 A43 No Cracks Length Change The samples are conditioned for 24 hours at +20ºC then heated for 1 hour at +100ºc and then cooled during 2 hours to +20ºC and re-measured. Along % Max 0.5 Across % Max 0.5
Butyl Material Specification
Enpex FPP (Flexible Polypropylene)
Physical Properties Test Typical Value Nominal thickness
0.75
Thickness tolerance (%) Maximum -/+ 10 Carbon black content (%) 2.5
Density (g/cm3) ASTM D1505 0.908 Melt flow index (g/10 min, 230°C) ASTM D1238 0.80 Tensile strength at Yield (N/mm2)
- Machine Direction Transversal Direction
ASTM D6381V Modification NSF-54/91
4.8 3.6
Tensile strength at break (N/mm20 - Machine Direction
- Transversal Direction
ASTM D6381V Modification NSF-54/91
22.8 19.8
Elongation at Yield (%) - Machine Direction
Transversal Direction
ASTM D6381V Modification NSF-54/91
10 11
Elongation at break (%) - Machine Direction
Transversal Direction
ASTM D6381V Modification NSF-54/91
860 890
Modulus of Elasticity (N/mm2) - Machine Direction
Transversal Direction
ASTM D882
140 88
Puncture Resistance FTMS101/2065 170 Tear Resistance
- Machine Direction Transversal Direction
ASTM D1004C 38 39
Stress Crack Resistance (hrs) ASTM D1693
>1500
Oxidative Induction Time (min) ASTM D3895 > 2000 The typical values refers to results obtained during quality control of various production batches.
Black PVC 0.75mm Material Specification
Physical Properties Test Unit Requirement Typical Value
Density DIN 53479 ASTM D792 G/cm3 1.34 =/- 0.02 1.343 black
Tensile ISO R 527 N/mm2 >16L 18
Strength DIN 53455 NFT 54102 ASTM D882
>15T 16.3
Elongation
ISO R 527 DIN 53455 NFT 54102 ASTM D882
% >250L >250L
310 305
Tear N/mm >80L 104 Strength
DIN 53363 NFT 54108
>80T 114
Hardness
ISO 868-85 DIN 53505 NFT 54109
Shore A 80+/-2
Cold crack °C -30
Temperature DIN 533572 NFT 54110
No cracks
Cold °C -20
Mandrel Test DIN 53361 No cracks
Dimensional % <2 1.1
Stability DIN 53377
6h/80c
NFT 54105
Water permeability CEMAGREF M/s <10 ↑ 14
This material is fish and plant compatible. The material is guaranteed to remain watertight for a period of 10 years and where not exposed to direct sunlight for a period of 2 years. Damage due to chemical, mechanical or any other abuse will invalidate this guarantee.
PRODUCT: DrakaTechna Tropic 1.00mm (Drinking Water Quality)
Test
Specification
Test Method
DENSITY (g/cm3) 1.25 DIN 53479
TENSILE STRENGTH AT BREAK
(N/mm2) >- 15 DIN 16726 5.6
ELONGATION AT BREAK > 250 Din 16726 5.6
TEAR STRENGTH (N/mm) > 80 DIN 16726 5.8.2
DIMENSIONAL STABILITY <- /2/ DIN 16726 5.13.1
COLD CRACK TEMP (°C)
-20 No crack DIN 16726 5.14
RESISTANCE TO ARTIFICIAL
WEATHERING (%)
<=20 change in tensile strength / elongation at break after 4500 MJ/m2
DIN 16726 5.17
ROOT PENETRATION No penetration DIN 16726 5.14 The typical values refer to results obtained during quality control of various production batches. Evenproducts Limited assumes no responsibility for the use of this data.
40 60 80 100 120 140 160 180 200 220 kLys/yr
1 kLangley = 1 kcal/cm2 = 41.84MJ/m2
1 kLangley/year = 1.33 W/m2
Data provided by the Surface Radiation Budget Project atNASA Langley Research Center.
Ciba Specialty Chemicals
©1998 Ciba Specialty Chemicals Inc.Pub. #016285.00.040
Chimassorb® and Tinuvin® Light Stabilizers and UV AbsorbersCromophtal®, Cinquasia®, Monastral®, Irgalite® and Irgazin® High Performance PigmentsIrgacure® and Darocur® Photoinitiators
UV Protection and Performance by Ciba
Evenproducts Limited The Oxstalls Evesham Worcestershire WR11 4TU United Kingdom t 01386 760 950 f 01386 423 769 e [email protected]
Tank Cover – Anti Algae
Description: The Evenproducts woven polypropylene Anti Algae cover is designed to cover and overlap the top edge of the tank. The woven polypropylene material offers excellent UV protection preventing Algae growth, prevents wind-borne debris entering water and allows rainwater to permeate through. The ball valve flap allows access for the supply as well as access for sampling the water.
Advantages: 1. Very Strong 2. Easy to install 3. Prevents algae growth and wind borne debris entering the water
Typical Value Weight g/m2 220 Construction threads/10cm warp/weft 90/68
Breaking load Kn/m MD 34 Breaking load Kn/m CD 30 Elongation % MD 25 Elongation % CD 15 Water permeability L/sec/m² 35 UV stability UK approx 80-90Kly /annum 500
Evenproducts Limited The Oxstalls Evesham Worcestershire WR11 4TU United Kingdom t 01386 760 950 f 01386 423 769 e [email protected]
Tank Cover – Anti Algae Floating
Description: The Evenproducts woven polypropylene Anti Algae floating cover is designed with larger tanks in mind. The woven polypropylene material offers excellent UV protection preventing Algae growth, prevents wind-borne debris entering the water and allows rainwater to permeate through. The structure of the cover is maintained using 40mm PVC pipe which is inserted into integral pockets.
Advantages: 1. Very Strong 2. Suitable for large diameter tanks 3. Easy to install 4. Prevents algae growth and wind borne debris entering the water
Typical Value Weight g/m2 220 Construction threads/10cm warp/weft 90/68
Breaking load Kn/m MD 34 Breaking load Kn/m CD 30 Elongation % MD 25 Elongation % CD 15 Water permeability L/sec/m² 35 UV stability UK approx 80-90Kly /annum 500
Evenproducts Limited The Oxstalls Evesham Worcestershire WR11 4TU United Kingdom t 01386 760 950 f 01386 423 769 e [email protected]
Cover Data Sheet – Galvanised Steel Description: Galvanised steel tank cover specifically designed for Evenproducts tanks. The cover is available in all tank sizes upto 14.63 metres (48’) and is supplied complete with two access hatches and a ball valve bracket. The cover prevents the growth of algae, stops evaporation and acts as a barrier to rainwater and wind borne debris. Designed to withstand UK wind and snow loadings this cover is extremely strong and looks aesthetically very pleasing. Advantages: 1. Very Strong 2. Very Secure – access hatches are bolted down 3. Easy to install – photographic instruction manual provided 4. Prevents algae growth and wind borne debris entering the water
Strong Secured with Tie Straps Purlin Structure
Evenproducts Limited The Oxstalls Evesham Worcestershire WR11 4TU United Kingdom t 01386 760 950 f 01386 423 769 e [email protected]
Tank Cover – PVC
Description: The Evenproducts PVC cover is designed to cover and overlap the top edge of the tank. The heavy-duty reinforced PVC material prevents Algae growth and wind-borne debris or rainwater entering the water. The ball valve flap allows access for the supply as well as access for sampling the water. Advantages: 1. Very Strong 2. Easy to install 3. Prevents algae growth and wind borne debris entering the water
A heavy duty tailored PVC cover draped over a centre support structure which is held in position and tensioned throughout, using adjustable polypropylene guy ropes attached to galvanised eye nuts. The cover is available for all tank sizes from 2.74 to 7.32 metres (9’ to 24’) diameter, and can be supplied to fit any height of tank.
Statement of WARRANTY
Product : Galvanised Steel Water Storage Tank Evenproducts Limited, hereafter known as Evenproducts guarantee against defects in labour, material and manufacture of the galvanised steel water storage tanks, steel covers and outlets for a period of 1 year. The warranty starts from the date of delivery ex works and is valid for the application of storage of water. In case of a claim under warranty the conditions are as follows:
1. If an abnormality is found during the period of warranty resulting from a material or production fault Evenproducts will be obliged to arrange the necessary repairs or to supply replacement material to repair the fault.
2. The warranty shall not exceed the value of the material delivery. The
producer or Evenproducts shall not assume the liability for consequential damages of any kind.
Excluded from the warranty are:
1. Claims resulting from the use of the above product if the material is exposed to stresses to which the material is not suitable for.
2. The incorrect erection and use of the water storage tank.
3. The use of water storage tanks leading to errors caused by handling
with an unsuitable material or use under extraordinary pressure and overloads.
In all cases the laws of England and Wales apply.
Statement of WARRANTY
Product : Standard PVC 0.75mm Evenproducts Limited, hereafter known as Evenproducts guarantee on behalf of the producer of standard PVC 0.75mm membrane 5 years lifetime. Evenproducts guarantee the water tightness of the seals for the same period. The warranty starts from the date of delivery ex works and is valid for the application of storage of water. In case of a claim under warranty the conditions are as follows:
1. If an abnormality is found during the period of warranty resulting from a material or production fault Evenproducts will be obliged to arrange the necessary repairs or to supply replacement material for the faulty membrane or the seals.
2. The warranty shall not exceed the value of the material delivery. The
producer or Evenproducts shall not assume the liability for consequential damages of any kind.
Excluded from the warranty are:
1. Claims resulting from the use of the above product if the material is exposed to stresses which exceed the values and substances listed in the products datasheet and the chemical resistance list.
2. The use of membranes which are unsuitable for a specific
application.
3. The use of membranes leading to errors caused by handling with an unsuitable material or use under extraordinary pressure and overloads.
In all cases the laws of England and Wales apply.
Statement of WARRANTY
Product : EPDM Greenseal 0.75mm liner Evenproducts Limited, hereafter known as Evenproducts guarantee on behalf of the producer of the EPDM Greenseal membrane 10 years lifetime. Evenproducts guarantee the water tightness of the seals for the same period. The warranty starts from the date of delivery ex works and is valid for the application of storage of water. In case of a claim under warranty the conditions are as follows:
1. If an abnormality is found during the period of warranty resulting from a material or production fault Evenproducts will be obliged to arrange the necessary repairs or to supply replacement material for the faulty membrane or the seals.
2. The warranty shall not exceed the value of the material delivery. The
producer or Evenproducts shall not assume the liability for consequential damages of any kind.
Excluded from the warranty are:
1. Claims resulting from the use of the above product if the material is exposed to stresses which exceed the values and substances listed in the products datasheet and the chemical resistance list.
2. The use of membranes which are unsuitable for a specific
application.
3. The use of membranes leading to errors caused by handling with an unsuitable material or use under extraordinary pressure and overloads.
In all cases the laws of England and Wales apply.
Statement of WARRANTY
Product : BUTYL Rubber 0.75mm Evenproducts Limited, hereafter known as Evenproducts guarantee on behalf of the producer of Butyl Rubber membrane 5 years lifetime. Evenproducts guarantee the water tightness of the seals for the same period. The warranty starts from the date of delivery ex works and is valid for the application of storage of water. In case of a claim under warranty the conditions are as follows:
1. If an abnormality is found during the period of warranty resulting from a material or production fault Evenproducts will be obliged to arrange the necessary repairs or to supply replacement material for the faulty membrane or the seals.
2. The warranty shall not exceed the value of the material delivery. The
producer or Evenproducts shall not assume the liability for consequential damages of any kind.
Excluded from the warranty are:
1. Claims resulting from the use of the above product if the material is exposed to stresses which exceed the values and substances listed in the products datasheet and the chemical resistance list.
2. The use of membranes which are unsuitable for a specific
application.
3. The use of membranes leading to errors caused by handling with an unsuitable material or use under extraordinary pressure and overloads.
In all cases the laws of England and Wales apply.
Statement of WARRANTY
Product : ENPEX FPP 0.75 Evenproducts Limited, hereafter known as Evenproducts guarantee on behalf of the producer of Polypropylene membrane 10 years lifetime. Evenproducts guarantee the water tightness of the seals for the same period. The warranty starts from the date of delivery ex works and is valid for the application of storage of water. In case of a claim under warranty the conditions are as follows:
1. If an abnormality is found during the period of warranty resulting from a material or production fault Evenproducts will be obliged to arrange the necessary repairs or to supply replacement material for the faulty membrane or the seals.
2. The warranty shall not exceed the value of the material delivery. The
producer or Evenproducts shall not assume the liability for consequential damages of any kind.
Excluded from the warranty are:
1. Claims resulting from the use of the above product if the material is exposed to stresses which exceed the values and substances listed in the products datasheet and the chemical resistance list.
2. The use of membranes which are unsuitable for a specific
application.
3. The use of membranes leading to errors caused by handling with an unsuitable material or use under extraordinary pressure and overloads.
In all cases the laws of England and Wales apply.
Statement of WARRANTY
Product : Tropic PVC 1.00mm Evenproducts Limited, hereafter known as Evenproducts guarantee on behalf of the producer of standard PVC 0.75mm membrane 10 years lifetime. Evenproducts guarantee the water tightness of the seals for the same period. The warranty starts from the date of delivery ex works and is valid for the application of storage of water. In case of a claim under warranty the conditions are as follows:
1. If an abnormality is found during the period of warranty resulting from a material or production fault Evenproducts will be obliged to arrange the necessary repairs or to supply replacement material for the faulty membrane or the seals.
2. The warranty shall not exceed the value of the material delivery. The
producer or Evenproducts shall not assume the liability for consequential damages of any kind.
Excluded from the warranty are:
1. Claims resulting from the use of the above product if the material is exposed to stresses which exceed the values and substances listed in the products datasheet and the chemical resistance list.
2. The use of membranes which are unsuitable for a specific
application.
3. The use of membranes leading to errors caused by handling with an unsuitable material or use under extraordinary pressure and overloads.
In all cases the laws of England and Wales apply.