06 supplhi standard categorization - control systems and instrumentation
TRANSCRIPT
Control Systems and Instrumentation
Analyzers
06.02
Pressure & Temperature
Switches
Flow measuring devices
Magneto Resistor
06.05.08G
Level measuring devices
Industrial Smart Meters
Vortex
Flowmeters
06.04.13G
06.04.04G
Magnetic
Flowmeters
Variable Area Flowmeters
Turbine
Flowmeters
06.04.05G
06.04.06G
06.04.07G
Multiphase
Flowmeters
06.04.02G
UltrasonicFlowmeters
Mass Flow
Flowmeters
06.04.01G
06.04.03G
Bimetallic Thermometers
Thermocouples
06.08.04G
06.08.02G
06.09.01G
Photometric Process Analyzer
06.02.02G
pH and Conductivity
Analyzer
06.02.03G
Total Organic Carbon (TOC)
Analyzer
06.02.04G
Limit
Switches
Proximity Switches
Flow
Switches
Float Operated Level Switches
06.09.03G
06.09.04G
06.09.05G
06.09.02G
Switches
06.09
Programmable Logic Controller
(PLC)
Integrated Control & Safety Systems (ICSS)
Process Control Systems (PCS)
Supervisory Control and Data Acquisition
(SCADA) System
06.01.01G
06.01.02G
06.01.04G
06.01.03G
Valves Remote Control Systems
(VRCS)
06.01.12G
Integrated System for Vibration Monitoring of
Rotating Equipment
06.01.13G
Control and Safety Systems
06.01
Emergency Depressurization (EDP) Systems
06.01.08G
Fire & Gas (F&G) Systems
Emergency Shutdown (ESD)
Systems
06.01.06G
06.01.07G
Safety Instrumented Systems (SIS)
Oil-in-Water Analyzer
06.02.05G
Pressure / Differential Pressure
Transmitters
06.07.01G
Temperature measuring devices
Level Gauges
06.05.01G
Pig Signaling Devices and Pig
Detectors
Mooring Buoy Hawser Load
Monitoring System
Annunciators
06.10.02G
06.10.03G
06.10.04G
Electrical and Electronic
Components for Systems
Instrumentation cables (armored and unarmored)
06.10.01G
06.10.06G
Instrument Protection boxes
06.10.05G
Instrumentation Bulk Materials
Miscellaneous Instrumentation
Temperature Gauges
Other temperature measuring devices
06.08.01G
06.08.06G
Gas Detectors
Fire / Flame Detectors
Heat and Smoke Detectors
06.03.01G
06.03.03G
06.03.04G
Detectors
Leak Detection Systems
Vessel
06.03.05G
Pipeline
06.03.06G
06.03 06.04 06.05
Ultrasonic Transmitter
06.05.02G
Nuclear Transmitter
06.05.04G
Displacer Transmitter
Radiofrequency type Transmitter
06.05.05G
06.05.06G
06.08
Monitoring
Tank Gauging System
06.01.14G
Pressure measuring devices
06.07
Flue Gas Analyzer
06.02.10G
Photometric Process Analyzer
06.02.07G
Oxygen Analyzer
06.02.08G
Process Gas Chromatograph
06.02.09G
Dust Analyzer
06.02.14G
Tunable Diode Analyzer
06.02.13G
Liquid Gas
Analyzer House and Shelter
06.02.01G
Combustion Flame Detectors
06.03.02G
CorrosionMeters
06.03.07G
Continuous Emissions
Monitoring System (CEMS)
06.02.15G
Moisture Analyzer
06.02.11G
Air Quality Systems
06.02.16G
Primary Elements of Flow
Measuring
06.04.11G
Cone Meters
06.04.12G
Level Profiler / Interface
06.05.09G
Microwaves Absorption
06.05.10G
Capacitance type Transmitter
06.05.07G
Radar Transmitter
06.05.03G
Mass Flow Controllers (MFC)
06.04.10G
Thermo-resistances
06.08.03G
Infrared for Temperature
06.08.05G
Mass Spectrometer
Analyzer
06.02.12G
Management Systems (MIS,
PIMS, LMS, MES, …)
06.01.05G
Pressure / Differential
Pressure Gauges
06.07.02G
Target Flowmeters
06.04.08G
06.10
06
Water Quality
06.02.06G
Pressure Regulators
06.07.03G
Positive Displacement Flowmeters
06.04.09G
Tubing and mounting materials for Instrumentation
06.10.07G
Inertial Density Measuring
Devices (Coriolis)
Resonance Vibration
06.06.01G
06.06.03G
Density and Viscosity
measuring devices
06.06
OscillatingPiston
06.06.02G
Other Density Measuring
Devices
06.06.04G
Control Systems
Structural Monitoring Systems
06.01.15G
Very Early Smoke Detection Apparatus
(VESDA)
06.03.08G
Safety Shutdown Systems (SSS)
Burner Management
Systems (BMS)
06.01.09G
Compressors Control System
06.01.11G
Subsea Monitoring/
Control System
06.01.10G
For Critical Equipment
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SupplHi LTD©2016 —This content is property of SupplHi LTD
Rev. 06November 2016
Control Systems
• This Family describe a set of devices that manages, commands,directs or regulates the behaviour of other devices, systems,machines and processes.
• ICSS (Integrated Control and Safety System) identify systems thathave control and security functions (SIS, F&G, ..) and are deliveredthrough separated «machines», but integrated at physical as well asprogramming level.
• Generally speaking, the work Integrated defined a set of systems – orfunctions – separated but based on the same technology or ontechnologies with high level of interfaces among themselves, andfrequently manufactured by the same vendor.
o There is a general tendency toward proposing and procuringintegrated solution, especially on greenfield projects;
o On brownfield / revamping projects, higher possibility of systemsseparately procured.
• Distributed Control Systems (DCS) can be associated to PCS (ProcessControl System), sometimes referred also as Basic PCS (ProcessControl System).
• SIS (Safety Integrated System) can be associated to ESD System(that identifies the action of Emergency Shutdown).
• Fire & Gas (F&G), Emergency Shutdown (ESD) and EmergencyDepressurization (EDP) are mainly referred as Systems, but – in caseof Integrated Control and Safety Systems – they represent“functions”.
• Process Shutdown (PSD) Systems / “Function” is s shutdown of theentire process system and represent a level hierarchy within theCategory of “Emergency Shutdown (ESD) Systems”.
• Structural Monitoring Systems included the monitoring of stressconditions, environmental conditions and others.
• For the purpose of this Standard Categorization, a series of ControlSystems and Instrumentation have been considered in Packages(Group 03), for example:
oHigh Integrity Protection System (HIPPS);
oFlow Meters Skids;
oMetering Systems.
Flow measuring devices
• Mass Flowmeters include:
oCoriolis Flowmeters
oThermal Mass Flowmeters
oMulti-parametric Flowmeters
• Primary Elements of Flow Measuring include:
oFlange
oFitting
oPitot tubes
oVenturi tubes
oNozzles
oPlates
oOrifices
oMeter Runs
o…
• Ultrasonic Flow Meters include Doppler and Transit Time
• Rotameter is a different name for Variable Area Flowmeter
• Mass Flow Controllers (MFC) combine a mass flow meter, electronicsand a valve
Instrumentation Bulk Materials
• In this Family can be found all the elements that usually don’t have aname in a P&I (Cables, Pipes, …).
• No distinction for armoured or unarmoured cable has been made
• “Electrical and Electronic Components for Systems” include Timers,Relays, …
Detectors
• This family must not be confused with the analyzer one. Detectorsdetect situations that are outside of the normal operating conditionsand set up an alarm. On the other hand, analyzers determine, in realtime, the quantity/concentration of a said gas/liquid/particle in agiven process.
Analyzers
• All the measuring devices listed in this section are used to define thechemical properties of the samples and can be split as per LiquidAnalyzer and Gas Analyzer
oGas Analyzer are an instrumentation used to measure theconcentration of a known gas in given mixture of gases from aprocess / stream. This includes: Ambient Gas Monitoring,Emissions Monitoring and Process Monitoring
oLiquid Analyzer are used in order to measure the concentration ofa known element in a given liquid
• Multiwave Photometers Analyzers is a broad category that include:“Near Infrared”, “Ultraviolet”, “Fiber Optic” photometers. Thesephotometers operate in the infrared (IR), near infrared (NIR),ultraviolet (UV) and visible (VIS) regions
• Chlorine Analyzer are included in Total Organic Carbon (TOC)Analyzers
• Continuous Emissions Monitoring Systems (CEMS) typically monitorthe following emissions: sulfur dioxide, nitrogen oxides, carbonmonoxide, carbon dioxide, hydrogen chloride, airborne particulatematter, mercury, volatile organic compounds, and oxygen. CEMS canalso measure air flow, flue gas opacity and moisture.
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SupplHi LTD©2016 —This content is property of SupplHi LTD
Control Systems and Instrumentation
Rev. 06November 2016
Main rationales behind the Standard Categorization
This Group defines the variety of systems and devices used in order to monitor and control a given process.
As a general rule of thumb, “families” of categories define the product and system type (e.g. Flow MeasuringDevices, Pressure Measuring Devices, …), “sub-families” define the function, while the “categories” are described bythe operating technology that is used in order to achieve the measurement (e.g. Magnetic Flow Meters, UltrasonicFlow Meters, …).
Local Controllers have not been considered since not that frequent anymore in the plant. That applies also, ingeneral, to pneumatic-driven applications.