05 juil cha dupont bali-conf-pack 24may2010

8/3/2019 05 Juil Cha Dupont Bali-Conf-Pack 24may2010

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Implementing Sustainability through the rightpackaging decisions

Juil Cha May 24, 2010


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Content

Overview of DuPont

The Global Mega Trends

Respond to the mega trends by DuPont

Packaging mega trends

DuPont Solutions for Sustainable Packaging

DuPont Packaging and Industrial Polymers Business/markets and innovative products

Examples and summary


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About DuPont

A Science Company 207 Years of Innovation (Founded in 1802)

13 Distinct Businesses

Global revenues of $30.5 Billion (2008)

Packaging sales ~$2.5 Billion (2008) 57,000 employees operating in over 70 countries

More than 75 R&D / customer support labs worldwide

8500 scientists & engineers in DuPont with 1800 in emerging regions

Electronics & Communications

Protection Technologies

Building Innovations

Sustainable Solutions

Titanium Technologies

Chemicals & Fluoroproducts

Electronics & Communications

Protection Technologies

Building Innovations

Sustainable Solutions

Titanium Technologies

Chemicals & Fluoroproducts

Pioneer Hi-Bred

Crop Protection

Applied BioSciencesNutrition & Health

Performance Polymers

Packaging & Industrial Polymers

Performance Coatings

Pioneer Hi-Bred

Crop Protection

Applied BioSciencesNutrition & Health

Performance Polymers


Performance Coatings


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DuPont 2008 Sales by Market

AGRICULTURE/FOOD29%

CONSTRUCTION

MATERIALS11%

ELECTRONICS9%

TEXTILES /HOME FURNISHINGS

5%

MOTORVEHICLES

20%

PLASTICS &CHEMICALS

9%

OTHER

13%

AIRCRAFT & AEROSPACE4%


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DuPont - Sales by Region

2001$24.7B

2008$30.5 B

United States

49%

United States

36%

Canada &Latin America

15%Canada &

Latin America

10%

WesternEurope

24%

Western

Europe24%

EmergingEurope

8%

Emerging

Europe2%

EmergingAsia

6%

DevelopedAsia

9%

DevelopedAsia

8%Emerging

Asia

9%

Going Where the Growth Is


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Global Mega Trends

Unprecedented growth in developing countries

Need for increased food production

Drive for renewable energy and materials

Demand for greater safety and security Desire for increased connectivity


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Increasing FoodProductivity

DecreasingDependence onFossil Fuels

Protecting Lives,Assets & the

Environment

Growing inEmerging Markets

Source: 2008 World Population Data Sheet:www.prb.org.

Global PopulationBillions of People

Megatrends Driven by Population Growth


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DuPont Focus

The company will focus its innovation

engines on emerging trends to:

protect people and the

environment

protect people and the

environment

meet the increasing

demand for food

decrease dependence on

fossil fuels

decrease dependence on

fossil fuels

capitalize on the growth

of emerging markets

capitalize on the growth

of emerging markets


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Our 2015 Sustainability Goals

Reducing Environmental Footprint

Greenhouse Gas Emissions

Water Conservation

Fleet Fuel Efficiency

Air Carcinogens

Independent Verification of Site Programs

Serving the Marketplace

Environmentally Smart Market

Opportunities from R&D Efforts Products that Reduce Greenhouse Gas

Emissions

Revenues from Non-Depletable

Resources

Products that Protect People


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Mega Trends in Packaging

Concern for Health, Wellness &Beauty (Appearance of Health)

Health Management vs. WeightManagement

Personal Appearance vs. Hygiene & Odor

Natural, Organic, Local

Functional Foods

Beauty Beverages

Anti Smoking / Sleep Aids

Concern for Safety

Increased EnvironmentalAwareness & SocialConsciousness

Concern for Global Warming

Concerned about over-packaging (trash)

Renewably Sourced Materials

Biodegradable, Compostable Materials

Ethical Standards

Packaging that is Convenient &Functional

Simplicity

Easy Open

Portability

Refills

Intelligent


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Packaging Implications

Market Drivers:

Concern for Health, Wellness &Beauty (Appearance of Health)

Packaging that is Convenient &Functional

Increased Environmental

Awareness & Social Consciousness

Driving Technology in:

Renewably Sourced Materials

Compostable Materials

Increased Recycling

Easy Open / Easy Reclose

Retort

Barrier Materials

Scavenging Technologies

Portioned / Single Serve Packages

Custom preparation (food, cosmetic,supplement)

Custom printing

Strong & Tough packaging but with easyto open seals

Strong & Tough to enable down gauging

Tamper Eviden


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Needs for consumers

Desire for fresh, healthy and safe food

Looking for luxury and value

Increase expectations of high quality and value products

Demographics trend Ageing population demand openability Working population expect convenience, functional packaging, ready toeat, all to make their lives easier Teenagers look for individuality and trendy packaging

Growing popularity of social media, increasingly relying on

recommendations from peers. Looking to packaging to createa sense of brand worth and trust

Increased environmental awareness and social

consciousness


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Needs for Retail / Channel

Increasing sophistication and value share of private labels

Emphasis on product safety, desire for longer shelf life

Intelligent packaging for security, inventory control

Drive in store merchandising solutions to engage shoppers


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Needs for Brand Owners

Seek added value while minimize total package cost withsame functionality and shelf appeal

Globalization to drive contract packaging to cope withoutsourcing, regionalization and tightening economy

Require longer shelf life

Sustainability recycled materials, renewable resource, lightweighting to reduce cost, footprint and minimize resource

Automated and efficient process to drive fast turnaround,short-runs, innovation and quality packaging


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Needs for converters

Converter consolidation with increased global/regional reach

Compete outside of national markets, across

countries/regions especially from those who are based onlower cost countries

High impact from environmental regulation affect them onhow they build packaging laminates/films at both the material

and process level

Extend to niche higher value markets to maximize returns fortheir technology strengthseg. Pharmaceutical and medical packaging, industriallaminates, PV, electronics

Evolving technologies for differentiation RFID, interactivepackaging, holography


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Legislations

Government regulations to influence packagingmaterial sustainability

Global policy on reduce energy use andgreenhouse gas emissions to reduceenvironmental impact


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DuPont Solutions for Sustainable Packaging

Material Reduction

Elvanol

PVA SurlynSkin & Stretch

SurlynSuper Stiff

MylarECO Film

Ethylene Copolymers

Renewable Materials

BiomaxPTT polyester resins

Selar

VP breathable resin Pro-Cotesoy polymer

BiomaxThermal PLA Modifier

BiomaxStrong Modifier ** Functionalizes PLA not RS on its own

Energy & GHG Savers

BiomaxStrong Modifier Appeel lidding film resin

DuPont CyrelFAST Flexographic Plate

Systems

Alternative End-of-Life

ElvanolPVA (Dissolvable)

Fusabond

Compatabilizers(Recyclable)
http://www2.dupont.com/Surlyn/en_US/uses_apps/skinpack_hardware.html


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Olefins

Vinyls Enterprise

Ethylene

CopolymersBusiness

Surlyn

, Nucrel

,

Bynel

, Vamac

,

Appeel, Elvax,

Biomax

, Entira,

Elvaloy

,

Elvaloy

AC,

Keldax

Butacite

,

Sentryglas

,

Elvanol

,Vinyl Acetate

Broad range of specialty, high-value polymers for films, molding,lamination, and compounding

Revenue %


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ECP Market Applications Portfolio

Six Major Market Areas --- Over Thirty Segments

Food &BeveragePackaging

IndustrialGoods

Construction

Transportation

ConsumerGoods

Health & BeautyPackaging


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Product Categories

AppeelLidding Resins DuPont 20s Polyethylene Resins

Elvaloy

AC Acrylate Copolymer Resins ElvaxEthylene Vinyl Acetate Resins NucrelAcid Copolymer Resins Surlyn Ionomer Resins

BynelAdhesive Resins ElvaloyAC Acrylate Copolymer Resins ElvaxEthylene Vinyl Acetate Resins

NucrelAcid Copolymer Resins

SelarPA Amorphous Nylon Resins BiomaxStrong & BiomaxThermal

Modifier Resins Booster Throughput Enhancer DuPont DPE 6611 Purge Resin Elvaloyand ElvaloyAC Acrylate

Copolymer Resins ConpolMasterbatch Resins FusabondCompatibilizer Resins Entira AS Anti Static Modifier Resin

Surlyn Ionomer Resins BiomaxPTT Polytrimethylene

Terephthalate Resins DuPont 20s Polyethylene Resins

Click any heading to learn more

Sealants

Barrier Technology

Molding & Forming Resins

Adhesives

Modifiers and Processing Aids


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Surlyn Easy-UpFilm

What

Bundling material to replace cardboard packaging

Sustainability Value Proposition source reduction

Less waste vs. board

Potentially could be made 15% - 20% bio derived

Performance Value Proposition Strong, easy tear film

Safe, easy to open bundles (no knives required)

Strong, easy directional tear film

Typical Applications

Multi-pack bundling

Remove


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What

Replace clamshells & blisters with Skin and/or

Stretch Packaging

Sustainability Value Propositionsimplifies packaging

Replaces hard-to-open clamshells and blisters

Reduces Weight

Cubes & Transports more efficiently

Performance Value PropositionStrong, Clear, Easy to Open Packages

Maintains product security

Transparency

Typical Applications

Bottles

Parts & Profiles

SurlynSkin & Stretch PackagingReduce

Wal-Mart: Reduce packaging by 5%


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Reduction from 118Grams to 112 Grams

total 5% reduction(includes Tuner sonot absolute Pkg.Reduction)

Reduction from 662Grams to 585 Grams

total 12% reduction(includes Hooks sonot absolute Pkg.Reduction)

Examples - SurlynSkin & Stretch Packaging


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Downgauging with Surlyn

What

Re-engineer flexible structure to reduce multi layer filmthickness with super-tough Surlyn resins

Sustainability Value Proposition sourcereduction

Less plastic consumption and waste

Performance Value Proposition Downgaged, cost

competitive, performance film Downgaging

Cost Competitive structure

Surlyn Performance

Typical Applications Food & Beverage

Cosmetics and Personal Care

Industrial

Reduced Cost(% Cost Savings compared to standard structures)

0

2

4

6

8

10

12

14

16

Snack Processed Meat Dry Food Personal Care

Reduced Weight(% Weight Reduction)

0

5

10

15

20

25

30

35

Snack Processed Meat Dry Food Personal Care

Reduce


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Downgauging with Bynel and NucrelReduce

Propose environmental friendly packaging structure to meet socialdemand.

* Source Reduction : Down gauging of adhesive resin and/or sealant

* Organic Solvent Free : Utilize adhesive resin instead of anchor coating agent with PE

OPP(20)LDPE(13)

LDPE(13)Sealant

VM/PET(12)

InkAC

OPP(20)

Sealant

InkVM/PET(12)

AC

Saving

Outer Layer

Inner Layer

Bynel orNucrel


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AppeelLidding

What

Lidding material that provides peelable seals to most materials (including PLA)

Sustainability Value Proposition reduces solvents Extrusion coating (solventless) replaces solvent based lacquers

Lidding materials for sealing to PLA containers

Performance Value Proposition strong, peelable seals

Lidding material with peelable seal to PLA

Extrusion coating

Lamination

Stand alone petrochemical lidding material

Typical Applications Lidding for PLA and other cups & bowls

Reduce


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Fusabond Compatibilizers

What

Compatibilizers (Fusabond) for recycling of production wastestreams

Sustainability Value Proposition

Less waste

10-20 wt% less virgin raw materials used in packaging

Performance Value Proposition

Low addition levels to incompatible waste streams significantlyenhance mechanical properties of incompatible polymer wastestreams (eg. PE / PA) - from separate waste streams or multi-layerfilm trim scrap

Useful as well in the case of high moisture containing waste streams

Typical Applications Recycling of Converter Polymer Multilayer waste streams

PA / PE RECYCLING(30 WT% PA6 / 70 WT% PE - LLD)

PA / PE RECYCLING(30 WT% PA6 / 70 WT% PE - LLD)

NO COMPATIBILISERNO COMPATIBILISER 10% PE -LLD -g - MAH(FUSABOND MB 110 D)

10% PE -LLD -g - MAH(FUSABOND MB 110 D)

Recycle(able)


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SelarVP Breathable ResinHighly breathable materials for foods where high respiration is needed for

food safety and shelf life extension

Sustainable ContributionsRenew ab le Selar VP is 30% renewablysourced by weight

Sustainable Contributions

Renew ab le Selar VP is 30% renewablysourced by weight

As a primary substrate it offers controlled breathability for either CO2, or O2transmission, as needed for foods that respire. Meets FDA breathabilityguidelines for fresh seafood packages.

Reduces product purge loss leading to lower overall cost

No open bags. More secure than micro-perforated alternatives

Can be made shrinkable without losing permeability for more aestheticallypleasing packages

Complies with food contact regulations in the U.S. and EU

Some grades have excellent seal performance in multi-layer film constructionswhere renewable source content is desirable (EU food contact only)

SelarVP is a developmental grade. Please discuss your oxygen transmission

needs with your DuPont representative.

Seafood Packaging

Renewable


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Summary of Sustainable Packaging Offering

Remove Packaging Positive Sustainable Impact:

Surlyn Easy Up Transportation, Material Value

Elvanol PVA Material Value, Recovery

Reduce Packaging

Biomax Strong Modifier Material Value, GHG

Surlyn Skin & Stretch Packaging Product/Package Ratio, Cube Utilization,

Transportation, GHG

Super Tough Surlyn Material Value, Transportation, GHG

CyrelFAST platemaking process GHG Appeel Lidding material GHG Emissions

Renew(able) Packaging

Sorona (3GT) GHG, Recovery

Selar VP breathable material GHG, Material Value

Biomax Compostable polymer Recovery, GHG?

Solae Pro-Cote protein binders GHG

Recycle(able) Packaging

Fusabond Compatabilizers Recycled Content, Recovery

Enablers Mylar ECO Films GHG


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Products by Market

Meat, Cheese and Dairy

Appeel lidding resins

Byneladhesive resins

Elvax

resins SelarPA nylon

Surlyn ionomer resins

Pharma/Medical Packaging

Appeel lidding resins

Bynel

adhesive resins DuPont 20s LDPE


Rigid Packaging

BiomaxStrong & Biomax Thermal

Bynel

adhesive resins ElvaloyAC resins

Elvaloyresins

Fusabondresins

SelarPA nylon


Snacks


Elvaxresins

Surlyn

ionomer resinsLiquid Packaging


Nucrelacid copolymers

SelarPA nylon

Retort Appeel lidding resins


Cosmetics & Personal Care

DuPont 20s LDPE



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DuPont 2015 Sustainability Goals

Greenhouse gas emissions: 72% reduction since 1990 Reduce another 15%

Water conservation:

Reduction by at least 30percent where water is scarceor stressed.

Fleet fuel efficiency:

100% fleet with leadingtechnologies for fuel efficiencyand fossil fuel alternatives

Air quality :

Reduced 92% air carcinogenicemissions since 1990 Reduce another 50%

Reducing our own operationalfootprint:

Grow annual revenue by $2billion from products that:

Create energy efficiency Reduce greenhouse gas

emissionsInvest in R&D:

Environmentally smart marketopportunities

Revenue from non-depletableresources:

Double from $4 to $8 billion

Introduce at least 1,000 new

safety products or services

Bringing sustainable solutionsto the marketplace:


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Progress Toward Goals

Footprint Goals

Reduce Greenhouse Gas Emissions

Progress: Overall, down 8.5 % since 2004. Thisrepresents 56% of goal

Fleet Fuel Efficiency

Progress: 39% of current U.S. vehicles are usingleading technology. This represents 39% of goal

Reduce Air Carcinogens

Progress: Down 50% overall. This represents 100% ofgoal

Global Manufacturing Sites Verificationof Environmental Management Goals

Progress: 53% of sites are ISO 14000 Certified. Thisrepresents 53% of goal

Reduced Water Consumption

Progress: Siites in stressed areas up 7%. Total waterconsumption is down 2%

Market Facing Goals

Increase R&D Investment

Progress: $570 Million invested in 2008 Goal is set at$640 million.

Increase Annual Revenue

By at least $2 billion from products that create energyefficiency or reduce green house gas emissionsProgress: $108 million in revenues

Nearly double revenues from non-depletable resources to at least $8B

Progress: Revenues increased to $6.8B

Introduce 1,000 New Products andServices to make people safer and moresecure

Progress: Introduced 371

2009 Progress Report


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Flexible Packaging Improves TransportationEfficiency

Reducing Fossil Fuel Consumption and CO2 emissions

Lessening Highway Wear/Tear and Congestion

26 Truckloads ofUnfilled Glass Jars

One Truckload ofUnfilled Plastics

Pouches

Less Fuel consumed& Less emissions= =

Source: DuPont Awards for Packaging Innovation

(Pasta Sauce Flexible Pouch Example)


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Flexible Packaging Sends LESS to the Landfill

MSW Landfillper 100 gProduct (g)

Beverage Packaging Example:

6.0

54.5

2.4

2.8

Remaining% to MSWLandfill

65%

63%

51%

100%

ProductWeight

(g)

PackageWeight

(g)

PackageWt per 100g Product

(g)

US

RecycleRate

Glass Bottle &Metal Cap 236 198.4 83.9 35%

Plastic PETbottle & Cap 236 22.7 9.6 37%

Aluminum Can236 11.3 4.7 49%

Flexible StandUp Pouch 199 5.7 2.8 0%

05 juil cha dupont bali-conf-pack 24may2010

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