:: some case studies from automotive engineering :: samo gazvoda, tecos, togliatti, 17 th oct 2013...

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:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 :: www.tecos.s i :: info@tecos. si :: [email protected] i Samo Gazvoda Technical Director, TECOS Slovenia Togliatti, Russia, 17 th October 2013 YOUR RELIABLE PARTNER IN DEVELOPMENT OF NEW PRODUCTS, TOOLS AND TECHNOLOGIES TECOS AS A SUPPORT ENVIRONMENT TO R&D ORIENTED PRODUCTION COMPANIES

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Page 1: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Samo Gazvoda Technical Director, TECOS SloveniaTogliatti, Russia, 17th October 2013

YOUR RELIABLE PARTNER IN DEVELOPMENT OF NEW PRODUCTS, TOOLS AND TECHNOLOGIES

TECOS AS A SUPPORT ENVIRONMENT TO R&D ORIENTED PRODUCTION COMPANIES

Page 2: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Who we are?

Technology center for applied research and development in the fields of toolmaking and production technologies

Established in 1994

17 employees, 1,2 MIO income (2012)

CELJE

Page 3: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Who we are?

OUR VISION

To become the long-term strategic development partner of production companies in Slovenia and the wider region. Furthermore, to become a renowned European technological centre in the areas of the development of new products, moulds and technologies.

Page 4: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Who we are?

non-profit institution

our funding sources are services for the industry (~40%), prototype production (~10%) and industry or public funded R&D projects (~50%)

Page 5: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

The beginnings

Established in 1994

Initiative was raised by the toolmakers, the main goal was to help them on entering the high demanding western markets (transition from the Yugoslavian markets)

We received start-up funds of roughly 75.000 € from our co-founders

our income is strictly earned on the market (roughly 50% from the industry, the rest from public funded R&D projects) – no government funding

until 1997 only training and technology transfer

in 1997 introduction of R&D dept., soon after investments into Moldflow and PamStamp

in 2006 investment into first injection moulding machines

Page 6: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

What we do?

engineering services:

turnkey projects in product development (from concept to real prototype)

design optimisation & reducing of material costs

eliminating trial by error costs, reducing time to market and production start up costs

troubleshooting and problem solving in production

dimensional inspection, 3D-scanning and reverse engineering

applied R&D in manufacturing technologies

technology transfer

specialised training, bespoke training on-demand

networking activities

Slika 13: Meritve vzorca – barvna skala in GD&T (ETI GUM).

Page 7: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

How we do it?

Designing & 3D modeling

Structuralanalyses

3D scanning & reverse engineering

Simulation of production processes of plastic and

metal parts

Fluid flow modeling

Page 8: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

How we do it?Testing and (prototype) production (thermoplasts,

thermosets, multi-component, LSR, MIM)

Slika 4: Brizgalni stroj KraussMaffei KM 380/80 CX.

Slika 5: Brizgalni stroj ARBURG ALLROUNDER 170 S 150 – 70.

Slika 8: Mobilna brizgalna grupa Babyplast 6/10.

Slika 8: Mobilna brizgalna grupa Babyplast 6/10.

Page 9: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Position in the business environment

INDUSTRY

UNIVERSITIES,BASIC RESEARCH

INDUSTRIAL ASSOCIATIONS

engineering services, contract R&D, technology transfer, training, joint infrastructureapplie

d public fu

nded R&D,

student in

ternsh

ip, teach

ing

government initiatives,

identifying industrial needs

Page 10: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Position in the suppy chain

Page 11: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

International cooperation

Cooperation with renowned European R&D centers

R&D cooperation with OEMs

Cooperation in EU R&D programmes and initiatives

medium to large scale R&D projects in larger consortiums (10-30 partners)

~ 300.000 EUR income (30%) on yearly basis

Page 12: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

International cooperation

Coordination of manufuture.si platformThe mission of Manufuture is in short to promote manufacturing technologies to the EU commission

Coordination of Slovenian activities on ISTMA (International Special Tooling and Machining Association)

Page 13: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Applied R&D projects:contract R&D (industry or public funded)set-up of R&D projects

o long term project 3-5 years (public funded)o mid term projects 1-3 years (public & industry funded)

consortium buildingo research institutes, universities, companies from Slovenia and

abroad

selection of appropriate national and EU funding mechanisms for the projects (7th FP, EUREKA, EUROSTARS, Manunet, Cornet, MNT-ERA.net, etc.)

preparation and submission of project proposals

coordination and execution of R&D projects

implementation of project results

dissemination activities within funded R&D projects

Page 14: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Metal Injection Moulding

Internal research projects

Focused on polymer processing (injection moulding)

RESEARCH AREAS:

Biodegradable materials

Micro Injection MouldingC

ourt

esy

of in

ject

ion-

mol

ding

s.co

m

Cou

rtes

y of

prlo

g.co

m

Page 15: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Networking activitiesTECOS is also an industrial association with aprox. 80 members

Page 16: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

Networking activitiesICIT&MPT – Biennial International Conference on Industrial Tools and Material Processing Technologies

ICIT&MPT conferences have since 1997 attracted more than 700 guests from 40 countries.

You are cordially invited to participate on ICIT&MPT 2014!

Visit tecos.si/icit for more information

Page 17: :: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17 th Oct 2013 ::  :: info@tecos.si :: cae@tecos.si Samo

:: SOME CASE STUDIES FROM AUTOMOTIVE ENGINEERING :: Samo Gazvoda, TECOS, Togliatti, 17th Oct 2013

:: www.tecos.si :: [email protected]:: [email protected]

[email protected]

+386 31 800 306

Thank you for your attention!