© copyright 2015 abb all right reserved. · 2019-02-26 · prepared by, date: 5 e reserve all...

13
Prepared by, date: 2 We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB Erik Mesaros Jan-Erik Nåhls 2016-01-14 Page 1 13 Total Latest revision: Approved by, date: COPYRIGHT page Location: Plant: = + + Sublocation: IRB8700 Manipulator Document no. Next Rev. Ind Lab/Office: Status: IRB 8700 ECO 77348, WI 109538 Page 10: Wire no 3 added. 3HAC051028-002 8 01 APPROVED 1 2 3 4 5 6 7 DMRO SE PRIM The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this document. This document and parts thereof must not be reproduced or copied without ABB's written permission, and contents therof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted. Additional copies of this document may be obtained from ABB at its then current charge. © Copyright 2015 ABB ALL right reserved. ABB AB SE-721 68 Västerås Sweden

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Page 1: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:2

We

rese

rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

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ned

ther

ein.

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rodu

ctio

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r di

sclo

sure

to th

ird p

artie

s w

ithou

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ress

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y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 1

13Total

Latest revision:

Approved by, date:

COPYRIGHT page

Location:Plant: =

++Sublocation:

IRB8700Manipulator

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

Except as may be expressly stated anywhere in this document, nothing herein shall be construed as anykind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for aspecific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.

This document and parts thereof must not be reproduced or copied without ABB's written permission,and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.Contravention will be prosecuted.

Additional copies of this document may be obtained from ABB at its then current charge.

© Copyright 2015 ABB ALL right reserved.

ABB AB

SE-721 68 VästeråsSweden

Page 2: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:3

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ight

s in

this

doc

umen

t and

in th

e in

form

atio

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ntai

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ein.

Rep

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forb

idde

n. ©

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003

AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 2

13Total

Latest revision:

Approved by, date:

Table of contents: (1 - 150)

Location:Plant: =

++Sublocation:

IRB8700Manipulator

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Table of contentsCommentPage Page description

ABB Contents1

1 COPYRIGHT page

2 Table of contents: (1 - 80)

3 Valid For

4 Location of connection points

5 Legend

10 Brake Release Unit

20 Serial Measuring Board Incl. 7th axis connection (optional)

30 Axis 1

40 Axis 2

50 Axis 3 Incl. external lamp (optional)

60 Axis 4

70 Axis 5

80 Axis 6

Page 3: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:4

We

rese

rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

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ntai

ned

ther

ein.

Rep

rodu

ctio

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se o

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to th

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ithou

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ress

aut

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y is

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forb

idde

n. ©

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B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 3

13Total

Latest revision:

Approved by, date:

Valid For

Location:Plant: =

++Sublocation:

IRB8700Manipulator

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Valid For:This circuit diagram is valid for the following cable harness assemblies:3HAC050792-001: Manipulator harness axis 1-6(3HAC046642-001: Brake release unit3HAC043904-001: SMB unit3HAC15619-2: Cable, FB7-SMB 1.73HAC044075-001: Battery unit3HAC046287-001: Cable, battery-SMB3HAC047052-001 UL signal lamp)

Page 4: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:5

We

rese

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all r

ight

s in

this

doc

umen

t and

in th

e in

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ned

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ein.

Rep

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to th

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forb

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n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 4

13Total

Latest revision:

Approved by, date:

Location of connection points

Location:Plant: =

++Sublocation:

IRB8700Manipulator

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

A

R1.MP-BR1.MP-AR1.SMB

R2.MP1R2.FB1

R1.GR2.GR1.SMB1.7R2.FB7R2.SMBR1.SMB1-3R1.SMB4-6X8X9X10

R2.MP2R2.FB2

R2.MP3R2.FB3

R2.MP4R2.FB4R2.H1R2.H2

R2.MP5R2.FB5

R2.MP6R2.FB6

R1.SMB

R1.MP-A

R1.MP-B

Page 5: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+BU/10

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B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 5

13Total

Latest revision:

Approved by, date:

Legend

Location:Plant: =

++Sublocation:

IRB8700Manipulator

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

M

B

PTC

R

G

BU

FB

SMB

FAN

SW

Keypin

Motor

Brake

Temp sensor (PTC- resistor)

Resolver

Battery Pack

Brake Release Unit

Feedback unit

Serial Measurment Board

Fan

Position switch

Location pin to avoid mismatch

Protective Earth

Twisted wires

Screened wires

Varistor

Diode

Resistor

Page 6: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+SMB/20

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ithou

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AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 10

13Total

Latest revision:

Approved by, date:

Brake Release Unit

Location:Plant: =

++Sublocation:

IRB8700BU

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Key Pin

Key Pin

-BU Brake Release (Simplified)

Brake Release

Brake Release

Brake PB

2

3

1R1.MP-B R1.MP-A

R1.MP-B R1.MP-A

R1.MP-B R1.MP-A

R1.MP-B

R1.MP-B

R1.MP-B

5 1

6 2

7 4

8

9

10

0V

(SP11)

(SP22B)

(SP10)

(SP12)

(SP22A)

(SP21A)

(SP13)

(SP16)

(SP17)

(SP18)

(SP20A)

(SP20A)

(SP20B)

(SP14)

(SP15)

(SP22A)

4

10

10

10

10

10

7

-R1.MP-B13

11

-R1.MP-A12

4

3

5

2

-X81

-X81

5

3

-X94

-X94

8

10

4

6

2

-X101

3

5

-X101

3

5

5

8

9

10

11

9

1

KA

KA

KA

KA

KA

KA

Brake Bleed Circuit

U

Brake Bleed Circuit

U

Brake Bleed Circuit

U

Brake Bleed Circuit

U

Brake Bleed Circuit

U

Brake Bleed Circuit

U

-R1.MP-B12

2

-BUM1

-BUM2

-BUM3

-BUM4

-BUM5

-BUM6

-BU0V M1

-BU0V M2

-BU0V M3

-BU0V M4

-BU0V M5

-BU0V M6

Page 7: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+Axis 1/30

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AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 20

13Total

Latest revision:

Approved by, date:

SMB, incl optional 7th axis connection

Location:Plant: =

++Sublocation:

IRB8700SMB

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

-R1.SMB -R2.SMB

7th axis connection (optional)

SDI

SDI-N

SDO

SDO-N

24V

0V

BK

WH/BK X7

WHBK

BK 0V X7

BN

Y7WH/BN

WHBN

BN 0V Y7

RD

WH/RD 0V EXC2

WHRD

RD EXC2

-R2.SMB

SCREEN

-R1.G(X3)-G0V

+

-SMB

9

5

8

4

3

7

2

1

A

B

C

D

E

F

KEYPIN

M

9

5

8

4

3

7

2

1

+ -+ -+ -

-R1.SMB1.75

12

4

11

2

9

1

-R2.FB7A

B

C

D

E

F

-SMB1.75

12

4

11

2

9

1

-R2.G2

1

-R1.G(X3)2

1

Page 8: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+Axis 2/40

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umen

t and

in th

e in

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ned

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ein.

Rep

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to th

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s w

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ress

aut

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y is

stri

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forb

idde

n. ©

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ht 2

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AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 30

13Total

Latest revision:

Approved by, date:

Axis 1

Location:Plant: =

++Sublocation:

IRB8700Axis 1

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

Brake

-MU1

M1R

M1S

M1T

BU M1

BU 0V

2,5mm²1

2,5mm²3

5 2,5mm²

GNYE 2,5mm²

(SP60A)

(SP30A)

(SP10)

(SP30A)

(SP20A)

9 0,5mm²

10 0,5mm²

Resolver

-FB1

BK

WHBK

BN

WHBN

RD

WHRD

AWG 24X1

AWG 240V X1

AWG 24Y1

AWG 240V Y1

0V EXC1 AWG 24

EXC1 AWG 24

-BUM1

-BU0V

9

5

-R2.FB16

1

7

2

8

3

6

7

9

12

2

S (V)

T (W)

R (U) PE

3~M

-R1.MP-A17

18

19

24

25

26

7

12

-R1.SMB1-32

14

3

15

6

18

14

3

15

6

18

-R2.FB16

1

7

2

8

3

-R2.MP11

-R2.MP11

3

10

44

3

10

5

6

2

-R1.SMB1-32

-SMB

Quenching circuit

PE

PE GNYE 2,5mm²

M1R 2 2,5mm²

4 2,5mm²

6 2,5mm²

M1S

M1T

Page 9: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+Axis 3/50

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all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

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ntai

ned

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forb

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n. ©

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ht 2

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AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 40

13Total

Latest revision:

Approved by, date:

Axis 2

Location:Plant: =

++Sublocation:

IRB8700Axis 2

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

-SMB

BK

WHBK

BN

WHBN

RD

WHRD

M2R

M2S

M2T

BU M2

BU 0V

1 2,5mm²

2

2,5mm²

4

2,5mm²

GNYE

2,5mm²

9

(SP20A)

(SP11)

(SP31A)

(SP61A)

0,5mm²

(SP31A)

10 0,5mm²

X2

0V X2

Y2

0V Y2

0V EXC1

EXC1

-FB2

-MU2

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

Brake-BUM2

-BU0V

1

7

2

8

3

-R2.FB26

5

-R1.SMB1-34

16

5

17

7

19

16

5

17

7

19

1

7

2

8

3

32

31

30

6

7

9

2

5

-R1.MP-A23

22

21

S (V)

T (W)

R (U) PE

3~M

-R2.FB26

-R2.MP21

6

7

9

2

-R2.MP21

4

3

10

12

4

3

10

12

-R1.SMB1-34

Resolver

Quenching circuit

M2S

M2R

M2T

2,5mm²

3

5

2,5mm²

6

2,5mm²

GNYE

2,5mm²

PE

PE

Page 10: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+Axis 4/60

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rese

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all r

ight

s in

this

doc

umen

t and

in th

e in

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atio

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ntai

ned

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Rep

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s w

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y is

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forb

idde

n. ©

Cop

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003

AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 50

13Total

Latest revision:

Approved by, date:

Axis 3, incl. optional signal lamp

Location:Plant: =

++Sublocation:

IRB8700Axis 3

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

-SMB

BK

WHBK

BN

WHBN

RD

WHRD

M3R

M3S

M3T

PE

PE

BU M3

2,5mm²1

2,5mm²

2

2,5mm²

3

2,5mm²GNYE(SP32A)

(SP21A)

(SP32A)

(SP12)

(SP62A)

0,5mm²

GNYE

0,5mm²

9

X3

0V X3

Y3

0V Y3

0V EXC1

EXC1

-FB3

-MU3

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

-BUM3

-BU0V

4

-R2.FB36

1

7

2

8

3

6

7

9

12

2

5

10

3

4

1

7

2

8

3

-R1.MP-A3

5

7

6

14

6

7

9

5

12

2

-R1.SMB1-39

21

10

22

8

20

-R1.SMB1-39

21

10

22

8

20

S (V)

T (W)

R (U) PE

3~M

-R2.FB36

-R2.MP31

-R2.MP31

4

3

10

Brake

Quenching circuit

Resolver

2,5mm²

2,5mm²

2,5mm²

2,5mm²

M3R

M3S

M3T

BU 0V

4

5

6

10

Page 11: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+Axis 5/70

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ight

s in

this

doc

umen

t and

in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

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n, u

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s w

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y is

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forb

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n. ©

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AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 60

13Total

Latest revision:

Approved by, date:

Axis 4

Location:Plant: =

++Sublocation:

IRB8700Axis 4

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

-SMB

BK

WHBK

BN

WHBN

RD

WHRD

M4R

M4S

M4T

PE

PE

BU M4

2,5mm²

2,5mm²

1

2

2,5mm²

3

2,5mm²GNYE

(SP22A)

(SP34A)

(SP63A)

(SP34A)

0,5mm²

0,5mm²(SP13)

0,5mm²

0,5mm²

GNYE

9

X4

0V X4

Y4

0V Y4

0V EXC2

EXC2

-FB4

-MU4

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

-BUM4

-BU0V

1

7

2

8

3

-R2.FB46

-R2.FB46

-R1.SMB4-62

14

3

15

6

18

14

3

15

6

18

1

7

2

8

3

-R1.SMB4-62

27

15

6

7

9

12

2

5

-R2.H1

-R2.H2

10

3

4

-R1.MP-B1

2

6

4

5

10

6

7

9

5

12

2

-R2.H1

-R2.H2

A K

S (V)

T (W)

R (U) PE

3~M

-R2.MP41

-R2.MP41

4

3

10

1(+)

-R3.H

2(-)

Brake

Quenching circuit

Resolver

-SIGNAL LAMP (OPTIONAL)

2,5mm²

2,5mm²

2,5mm²

2,5mm²

M4R

M4S

M4T

BU 0V

24V EXT. LAMP

0V EXT. LAMP

4

5

6

10

7

8

RD

BK

Page 12: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:+Axis 6/80

We

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ight

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AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 70

13Total

Latest revision:

Approved by, date:

Axis 5

Location:Plant: =

++Sublocation:

IRB8700Axis 5

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

-SMB

BK

WHBK

BN

WHBN

RD

WHRD

M5R

M5S

M5T

PE

PE

2,5mm²

BU M5

2,5mm²

1

2

2,5mm²

2,5mm²

3

(SP35A)

(SP22A)

(SP35A)

(SP14)0,5mm²

(SP64A)

GNYE

0,5mm²

GNYE

9

-MU5

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

S (V)

T (W)

R (U) PE

3~M

-R2.MP51

-R2.MP51

4

3

10

-BUM5

-BU0V

-R2.FB56

-R2.FB56

1

7

2

8

3

1

7

2

8

3

-R1.SMB4-64

16

5

17

7

19

-R1.SMB4-64

16

5

17

7

19

20

6

7

9

12

2

5

10

3

4

-R1.MP-B19

22

23

28

29

6

7

9

5

12

2

Quenching circuit

Brake

X5

0V X5

Y5

0V Y5

0V EXC2

EXC2

2,5mm²

2,5mm²

2,5mm²

2,5mm²

M5R

M5S

M5T

-FB5

BU 0V

4

5

6

10

Resolver

Page 13: © Copyright 2015 ABB ALL right reserved. · 2019-02-26 · Prepared by, date: 5 e reserve all rights in this document and in the information contained therein.Reproduction, use or

Prepared by, date:

We

rese

rve

all r

ight

s in

this

doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

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sclo

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to th

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ithou

t exp

ress

aut

horit

y is

stri

ctly

forb

idde

n. ©

Cop

yrig

ht 2

003

AB

B

Erik Mesaros Jan-Erik Nåhls

2016-01-14

Page 80

13Total

Latest revision:

Approved by, date:

Axis 6

Location:Plant: =

++Sublocation:

IRB8700Axis 6

Document no.Next

Rev. Ind

Lab/Office: Status:IRB 8700ECO 77348, WI 109538Page 10: Wire no 3 added.

3HAC051028-002

8

01APPROVED

1 2 3 4 5 6 7

DMRO SEPRIM

-SMB

BK

WHBK

BN

WHBN

RD

WHRD

M6R

M6S

M6T

PE

BU M6

BU 0V M6

1,5mm²1

1,5mm²2

1,5mm²3

GNYE(SP36A)

(SP15)

(SP22A)

(SP65A)

6

7

X6

0V X6

Y6

0V Y6

0V EXC2

EXC2

-FB6

-MU6

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

AWG 24

-BUM6

-BU0VM6

8

1

7

2

8

3

-R2.FB66

-R2.FB66

-R2.MP61

-R2.MP61

S (V)

T (W)

R (U) PE

3~M

1

7

2

8

3

16

-R1.MP-B9

20

8

22

10

21

-R1.SMB4-69

-R1.SMB4-69

21

10

22

8

20

3

7

9

2

5

3

7

9

2

5Brake

Quenching circuit

Resolver

1,5mm²

0,5mm²

0,5mm²