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PRODUCT DEFINITION Yeloroll TM conveyor idler shells are manufactured from a Titanium modified PVC providing enhanced durability and extra strength. This material is a recognised mining product with proven abrasion resistance qualities. The end housings are manufactured from a nylon glass fibre composite incorporating an effective triple labyrinth sealing arrangement. COMPONENTS Shell: The modified PVC shell compound includes titanium nitrite/T102 Dioxide. The shell has a wall thickness of between 8mm and 20mm and diameters of 114mm, 130mm and 150mm. Housing: Precision injected moulded from nylon glass fibre filled composite, complete with an anti static copper pin. In addition to the labyrinth seal there is an outer rubber seal to ensure comprehensive bearing protection. Bearings: 25mm and 30mm factory sealed, deep groove ball bearings are used. Shafting: 16mm to 35mm - bright drawn steel shafts. Some Idlers use a unique protective anti corrosive end cap which provides a totally sealed arrangement with no exposed steel. BENEFITS AND ADVANTAGES LIGHTER, significant reduction in weight (up to 60% lighter). QUIETER, substantial noise reduction (in excess of 50% less than steel idlers). • Anti corrosive. Excellent balance and concentricity. Highly impact resistant. Low mass breakaway (25% less). Operate with a low temperature profile. Self cleaning, non stick surface. • Non magnetic. 100% Belt friendly - no belt damage. TYPES OF IDLERS 1. YELOROLL TM TROUGHING AND FLAT RETURN ROLLERS. 2. SUSPENDED TROUGHS. 3. SUSPENDED VEE RETURNS. 4. WEIGH ROLLERS. 5. YELOTRAC TM CORRECTIONAL ROLLER A revolution in Conveyor Idler Technology. ADVANCED MATERIAL TECHNOLOGY ENVIRONMENTAL BENEFITS MANUFACTURED BY ... YELOROLL TM CONVEYOR IDLERS 130 Radium Street Welshpool WA 6106 PO Box 3028 Carlisle South WA 6101 Tel: 61 8 9458 4366 Fax: 61 8 9458 4388 Email: [email protected] www.yeloroll.com.au

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Page 1: - Bulk Systemsbulksystems.com/upload/products_convrollers_4_2862074084.pdf · Email: info@yeloroll.com.au . ... conveyor idler reduces noise levels to less than half the intensity

PRODUCT DEFINITION

YelorollTM conveyor idler shells are manufactured from a Titanium modified PVC providing enhanced durability and extra strength. This material is a recognised mining product with proven abrasion resistance qualities. The end housings are manufactured from a nylon glass fibre composite incorporating an effective triple labyrinth sealing arrangement.

COMPONENTS

Shell: The modified PVC shell compound includes titanium nitrite/T102 Dioxide. The shell has a wall thickness of between 8mm and 20mm and diameters of 114mm, 130mm and 150mm.Housing: Precision injected moulded from nylon glass fibre filled composite, complete with an anti static copper pin. In addition to the labyrinth seal there is an outer rubber seal to ensure comprehensive bearing protection.Bearings: 25mm and 30mm factory sealed, deep groove ball bearings are used.Shafting: 16mm to 35mm - bright drawn steel shafts. Some Idlers use a unique protective anti corrosive end cap which provides a totally sealed arrangement with no exposed steel.

BENEFITS AND ADVANTAGES

• LIGHTER, significant reduction in weight (up to 60% lighter).• QUIETER, substantial noise reduction (in excess of 50% less than steel idlers).• Anti corrosive.• Excellent balance and concentricity.• Highly impact resistant.• Low mass breakaway (25% less).• Operate with a low temperature profile. • Self cleaning, non stick surface. • Non magnetic.• 100% Belt friendly - no belt damage.

TYPES OF IDLERS

1. YELOROLLTM TROUGHING AND FLAT RETURN ROLLERS.2. SUSPENDED TROUGHS.3. SUSPENDED VEE RETURNS.4. WEIGH ROLLERS. 5. YELOTRACTM CORRECTIONAL ROLLER

A revolution in Conveyor Idler Technology.

• ADVANCED MATERIAL TECHNOLOGY

• ENVIRONMENTAL BENEFITS

MANUFACTURED BY ...

YELOROLLTM CONVEYOR IDLERS

130 Radium StreetWelshpoolWA 6106 PO Box 3028

Carlisle SouthWA 6101

Tel: 61 8 9458 4366Fax: 61 8 9458 4388

Email: [email protected]

www.yeloroll.com.au

Page 2: - Bulk Systemsbulksystems.com/upload/products_convrollers_4_2862074084.pdf · Email: info@yeloroll.com.au . ... conveyor idler reduces noise levels to less than half the intensity

PERFORMANCE COMPARISON

All idlers were commissioned simultaneously and were subject to the same operating conditions for the duration of the test period. The advantages of YELOROLLTM are clearly seen in the results.

MASS BREAKAWAY

YELOROLLTM STEEL ROLL 48 N.mm 85 N.mm Mass 3.8kg Mass 8.5kg

SHELL WEAR COMPARISON (% STEEL LOSS)

ROLL NO. YELOROLLTM STEEL ROLL 1 .15% .63% 2 .31% .70% 3 .15% .63%

SHELL THICKNESS COMPARISON (% STEEL LOSS)

ROLL NO. YELOROLLTM (10MM) STEEL ROLL 1 6.67% 26.67% 2 13.33% 30% 3 6.67% 26.67%

NOISE MEASUREMENT

YELOROLLTM STEEL ROLL 75.5dB(A) 79dB(A)

‘Noise pollution is one of the most widely and frequently experienced problems of the industrial working environment. Considering the 3dB(A) doubling of the noise intensity, it is concluded that the modified PVC conveyor idler reduces noise levels to less than half the intensity of the steel conveyor idler.’ POLYTECH PTY LTD.

YELOROLLTM

60% LIGHTER THAN STEEL IDLERS, EASIER TO INSTALL.STOPS BACK INJURIES. 50% LESS TRANSPORTATION COSTS.

UP to 4.4 dB(A) NOISE REDUCTION. THAT IS A NOISE LEVEL LESS THAN HALF AS INTENSE AS STEEL IDLERS

Belt friendly - titanium PVC modified shell

Reverse Multi- labyrinth Seal -

Wash down duty

PROTECTIVE CAPNo exposed steel

No CorrosionNo ‘C’ - clip

No rust

250% longer wear vs steel idlers(10mm wall)

Steel shaft, 16mm, 25mm, 30mm

Universal Bearing HousingPrecision moulded Nylon

Outer bearing seal

6205/6306 ZZ-C3 sealed bearing