sustain.ability. adriano canale how universal i/o can … · control cabinets from channel type...
TRANSCRIPT
Sustain.Ability.
2012 Honeywell Users’ Group EMEA
Adriano Canale
How Universal I/O Can Help Save Design Cost and
Project Execution Time
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• Challenges:
- Project becoming increasingly complex
- Project schedules getting compressed
- Project budgets under pressure
Customer Needs
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• Challenges:
- Projects becoming increasingly complex
- Project schedules getting compressed
- Project budgets under pressure
Key drivers to select
automation supplier
Benefit from UIO Solution
Project cost within budget
Reduces control system hardware cost
Reduces control system engineering cost
Reduces system footprint
Timely delivery of project –
low risk
Provides Flexibility to accommodate late changes
with minimal impact to schedule
Need complete solution /
not pieces
Compliments & Enriches the proven and award
winning solution set
Customer Needs
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Universal Channel Technology (UCT)
• New concept introduced with Experion Orion (June 2012)
• Completely liberates safety and process I/O, as well as the
control cabinets from channel type dependency through
Universal I/O module
• Flexible marshalling
– Reduce or eliminate marshalling
• Universal cabinets
– Allow cabinets to be standardized
– Any field signal can be connected to any I/O channel
– Drastically reduce engineering cost and schedule
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Universal Process IO Overview
• Versatile IO Module with freedom to choose point type
- 32 Universal Channels
- Individual channel configurable as DI, DO, AI & AO
• HART Pass-through with FDM
• True SOFT configuration
• Fully Redundant
• IOLink with C300 (up to 10 km)
• Local and Remote location deployment
• Cabinet Mounted & DIN RAIL version
• Extended Temperature Range
- -40 to +70 Deg C / -40 to +158 Deg F
• Class 1-Division 2 / ATEX Zone 2
Can mount inside C300 - Series C I/O control cabinet
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• Versatile IO Module with freedom to choose point type
- 32 Universal Channels
- Individual channel configurable as DI, DO, AI & AO
• HART Pass-through with FDM
• Standard line monitoring
• True SOFT configuration
• Fully Redundant
• Ethernet Link with SM (up to 10 km)
• Local and Remote location deployment
• Extended Temperature Range
- -40 to +70 Deg C / -40 to +158 Deg F
• Class 1-Division 2 / ATEX Zone 2
• TÜV SIL1, 2 and 3 certified
Universal Safety IO Overview
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Zone 1 GI/IS solutions
• P+F Universal IO IS solution
- 16 plug-in positions
- 24 V DC supply voltage
- Hazardous area pluggable screw terminals
- Safe area pluggable Sub-D connector - 37 pin
- Standard system interconnection cable
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r
System Integration Cables
Traditional Field Wiring & Marshalling - DCS
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction box
Multi Core
Cables
Marshalling Cabinet
Control System
Junction
box
Instrument Enclosure
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Safety Manager
System Integration Cables
Traditional Field Wiring & Marshalling - ESD
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction box
Multi Core
Cables
Marshalling Cabinet
Safety System
Junction
box
Instrument Enclosure
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Safety Manager
System Integration Cables
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction box
Multi Core
Cables
Marshalling Cabinet
Safety Manager
Soft Marshalling – Redefining the field wiring
Lowest Installed & Total Cost of Ownership
DI
AI
DO
AO
Field Mounted Process Universal IO
C300 Control
System
DI
AI
DO
AO
DI
AI
DO
AO
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Safety Manager
System Integration Cables
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction box
Multi Core
Cables
Marshalling Cabinet
Safety Manager
Soft Marshalling – Redefining the field wiring
Lowest Installed & Total Cost of Ownership
Field Mounted Safety Universal IO Safety Manager
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
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Key Benefits
Allow 30% spare capacity
• Allows for prepackaged solutions
- Standard Cabinets - Faster Project Execution
• Adapts to IO changes late in design
- Perfect for Distributed / Remote Architecture
- Just Reconfigure the point to the type needed
• Greatly simplifying project execution
- Supply chain
- Implementation of the wiring and documentation
• Fewer spares
• Perfect for Distributed / Remote Architecture
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Key Benefits (cont.)
• Eliminate Marshalling
- Field home run cable can be landed directly, eliminating the need for cross wiring / marshalling.
- Landing directly onto IOTA
- Landing onto separate terminal blocks (knife disconnect and fused) mounted onto special mounting channel
256 redundant
Universal I/O
channels per
cabinet side
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Key Benefits (cont.)
• Reduce Marshalling
- Field home run cable landed onto separate terminal blocks cabinet, using standard system cables between marshalling and IO cabinet.
- 3 to 1 reduction in marshalling cabinet side compared to traditional IO.
System Integration
Cables
Field home
run cables
384 redundant
Universal I/O
channels per
cabinet side
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Quantifiable Benefits
• Reduce or eliminate the need for:
- Different I/O modules and IOTAs
- Junction boxes, marshalling cabinets, Field auxiliary room (None or
smaller)
- Home run cables. cable ducts and infrastructure
• Expansions do not require additional multi core cables
• Simplified hardware engineering loop drawings
• Reduced test time (FAT)
• Increased flexibility
CAPEX savings
Competitive Cost Advantage
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• Customer Problem
- Space Constraint
- Weight Constraint
- Power Constraint
• Customer Benefits
- Reduced system footprint by 30%
- Reduced system weight by 20%
- Reduced Power consumption by 10%
- Reduced commissioning time
- Increased Scalability
Quantified Benefits – Offshore Platform
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• Customer Problem
- Space Constraint
- Short time to integrate, test & commission
- non-environmentally controlled
• Customer Benefits
- Reduced system footprint by 30%
- UIO in DIN rail mount version provides most modular design
- No need of marshalling
- No cross wiring needed
- Ease of commissioning
- Ease of Maintenance
Quantified Benefits – Skid / RIE Application
RIE : Remote Instrument Enclosure
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Summary
• Not just for Remote Locating
– “Pre-Packaged” Cabinets Sent to Site Early
• Allows overlap of installation and engineering in schedules.
– Compress FEED
• Point Type Assignment Later in Program Cycle – Late Binding
– Easier Assignment of Spare / Additional Items
• Provides Major Cost Savings
– Faster Installation Checkout
• Reduction in time for FAT
– Avoid Marshalling • reducing equipment room space and
• lowering the Total Installed Cost of the system deliverable.
– Use UIO in place of Junction Box
– Standard Wall Cabinet Configurations with UIO
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