© abb - 1 - 1mrs756828-0 microscada pro ortviken upgrade & crimea wind power plant stefan...

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MicroSCADA ProPartners Club 2008

MicroSCADA ProOrtviken upgrade & Crimea Wind Power Plant

Stefan Johansson, Sweden

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Upgrade and wind park projects

Ortviken Paper Mill Upgrade of one of Sweden's largest MicroSCADA

installations to the latest MicroSCADA Pro

Crimea Wind Power Plant New Wind Power Plant on the Crimea peninsula

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Ortviken Paper Mill

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Ortviken 1850-2005

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Facts and figures

Ortviken News

375.000 ton/year

Ortviken LWC (Light Weight Coated)

475.000 ton/year

Number of employees

930

Electrical consumption

1,9 TWh

Facts and figures

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Orvikens Electrical installation

2 x 130kV lines from EON, normal power 250MW Outdoor 130kV-substation with 7 st breakers 130kV GIS with 25 bays 12 x refiner 5-15 MW with direct start from GIS 1 x counter-pressure turbine with generator 15 MVA 30 x 6kV substations, 260 bays with Safesix total of

453 bays 60 x 6 kV motors 125 x low voltage/motor substations

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Connected IED

250 protection units of type SPAM and SPAJ

45 protections/control units of type REF

100 SACO units analog/digital

100 SPOC units

2 RTUs

Fiber loops via RS232 converters

SPOC 110 C

ABBABB SACO 16 D1

SPAC 539 C

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The history of MicroSCADA

First system was installed in 1992

The ”last” was installed in 2001

Total 15 SCS with different versions

Terminal server functionality via external software (Exceed)

NCC was using ATA functionality

Communication and data exchange with the process control system via GCOM

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SPOC 110 C

ABBABB SACO 16 D1

SPAC 539 C

ST1ST2ST3ST3-11/21ST3-31ST4ST4‑11ST4‑21/31ST53-71ST52ST53ST53-41/61ST56ST57/58GIS

ST53‑61ST2-31/41

NCC/Control room SCS 100

Connection to office network

Alarm announciator

Event printer

Hardcopy printer

SCS 100TERMINAL

TERMINAL

GPS

ÅC

LAN

GCOM-SERVER

15”

TCP/IP

Advant Controller

Delivery by ABB

21” 21” DCNT

The original system

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How to upgrade the system

The system was to be upgraded in three phases Phase 1

Get a fresh backup of the system

Upgrade all databases to lib 4*

Build a new structure from 15 individual SCS to one NCC with 15 frontends

New database build up from individual SCS

New addressing of all individual databases to fit the new structure

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Upgrade from LIB3 to LIB4

No ready made tool to upgrade the LIB3 to LIB4

We developed special tool that did parts of the job (excel)

Manual ”hands-on” for addresses etc.

Upgraded all special functions by hand to LIB4

Simulated the upgraded database and all connected SPA units by using SPA-SIM

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Get a fresh backup of the system

Upgrade all databases to lib 4*

Build a new structure from 15 individual SCS to one NCC with 15 frontends

New database build up from individual SCS

New addressing of all individual databases to fit the new structure

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Phase 1

SPOC 110 C

ABBABB SACO 16 D1

SPAC 539 C



Alarm announciator

Event printer

Hard-Copy printer

SCS 100 TERMINAL

GPS

Delivery by ABB

Advant Controller

Delivery by ABB

21” 21”

LAN

MicroSCADAPRO, Server A

TCP/IP

Industrial PCwith PCNET

LAN

Local workplace

SPA

ST1ST2ST3ST3-11/21ST3-31ST4ST4‑11ST4‑21/31ST53-71ST52ST53ST53-41/61ST56ST57/58GIS

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Upgrade the system by system i.e. letting the old system run in parallel with the new one

Move over SCS by SCS to the new structure

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Alarm announciator

Event printer

Hard-Copy printer

SCS 100 TERMINAL

GPS

Delivery by ABB

Advant Controller

Delivery by ABB

21” 21”

LAN


TCP/IP

SPOC 110 C

ABBABB SACO 16 D1

SPAC 539 C


LAN

Local workplace

SPA

ST1ST2ST3ST3-11/21ST3-31ST4ST4‑11ST4‑21/31ST53-71ST52ST53ST53-41/61ST56ST57/58ST59/60GIS

Phase 2

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Install the Hot standby server

Install and upgrade the new HMI to the new Pro Graphics

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Delivery by ABB

SPOC 110 C

ABBABB SACO 16 D1

SPAC 539 C


LAN

Local workplace

SPA

NCC/Control room

BILDSKRIVARE


TCP/IP

MicroSCADAPRO, Server B

HSB

MicroSCADAPRO, Workstation

ST1ST2ST3ST3-11/21ST3-31ST4ST4‑11ST4‑21/31ST53-71ST52ST53ST53-41/61ST56ST57/58ST59/60GIS

Phase 3

Remote desktoptimesyncOPC-connection

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Crimea Wind Power Plant

Crimea

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Facts and figures

Customer

Nova-Eco, Kiev Ukraine

Consultant

Krim-Irey.

Ukrenergomerezhproject (Ukrainian power grid design, "Kharkov Institute”)

Project

Turn-Key delivery of two Wind Power Plant of 200MW and 100MW

Partners

Eltel for 330kV or 220 kV transmission lines and communication.

Martifer / Suzlon for 150 x 2 MW Wind Mills.

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Site location

Eastern Project Area

Western Project Area

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West WPP

WPP Substation

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West WP Substation

125 MVA110/33kV 225 MVA

330/110kV

33kV Switchgear

330kV DCB

Control Room33kV Capacitors

110kV DCB

330kV CVT330kV SA

33kV Capacitors

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East WPP

WPP Substation

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General requirements of the control system

The control system is adapted to fit the requirements of the power system and the turbine

Each feeder contains up to 12 windmills

There has to be a special startup sequence (soft start) during normal startup and trip situations

Startup sequences has to be both manually and automatically

Prepared for OPC connection with the WPP SCADA

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The RMU

Each Windmill has it’s own RMU: Transformer 690V / 33kV Breaker RTU560D

With I/O to connect to the units in the RMU

Communication switch to the substation Communication to the substation via IEC-104 Internal power supply via the local voltage transformer

The windmill Has it’s own control system powered from the 690V side When the Windmill is started up it will automatically connected to

the power grid

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In the substation

RTU 560 Communicates with all the bayhouses via IEC-104

Communicates to the NCC via a IEC-101 line

Has a PLC program that can manually or automatically control each circuit breaker in each RMUs for soft in coupling of the windmill

Exchange information with the local control in the WPP/SS and the IEDs on the 33kV side

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In the substation

MicroSCADA Pro Local control of the substation

Communicates with the 33kV bays and the transformer units 220/330 kV via IEC61850

Exchanges information with the RTU for local control

Start/stop of all sequences of the 33 kV power grid

Busbar coloring of 100 RMUs

IED and disturbance tools

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The system solution for WPP West Ethernet TCP/IP

RMU no1

RTU 560D

2*IEC 60870-5-104 Master

RMU no100

WPP S/S

IEC 60870-5-104 SlaveIEC 60870-5-104 Slave

14pc REX 521

Switch Switch

Switch

SPA ZC402

IEC 61850 Client

Ethernet TCP/IP

IEC 61850 Servers

MicroSCADASubstationControl System

IEC 61850

IEC 60870-5-104

IEC 60870-5-101 Slave

SCADA

4pc RET670

GPS time- syncronisation

RTU 560APLC for manual/automatic control

of circuit breakers in WPP/SS and RMUs

Fibre-cable

TP-cable

RTU 560D

110DC PS16pc DI 110VDC2pc DO 110VDC


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The system solution for WPP East Ethernet TCP/IP

RMU no1

RTU 560D

1*IEC 60870-5-104 Master

RMU no50

WPP S/S

IEC 60870-5-104 SlaveIEC 60870-5-104 Slave

7pc REX 521

Switch Switch

Switch

SPA ZC402

IEC 61850 Client

Ethernet TCP/IP


IEC 61850 Servers

MicroSCADASubstationControl System

IEC 61850

IEC 60870-5-104

IEC 60870-5-101 Slave

SCADA

2pc RET670

GPS time- syncronisation

RTU 560APLC for manual/automatic control

of circuit breakers in WPP/SS and RMUs

Fibre-cable

TP-cable

RTU 560D


© abb - 1 - 1mrs756828-0 microscada pro ortviken upgrade & crimea wind power plant stefan...

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