© 2003 eaton electric n.v. all rights reserved. clink ii motor management system
TRANSCRIPT
© 2003 Eaton Electric N.V. All rights reserved.
Clink II
Motor Management SystemMotor Management SystemMotor Management SystemMotor Management System
Clink IIHistory
History of Eaton Holec
Motor Management Systems: 1985 CIT 1993 Clink 1999 ClinkII
Clink IIApplications
Oil & Gas Hydro-carbon Offshore
Industries (general) Processing industries Bulk chemistry Raw materials Basic chemistry Paper/cardboard Foods Drinking water production Water treatment Waste processing
Clink IIReferences
Oil & Gas ADMA-OPCO Abu Dhabi BSP Brunei Isla Refinary Curacao Ceska Czech Rep. Khalda Egypt Phillips Great Britain SSB Malaysia NAM + Shell Netherlands SPDC Nigeria PDO Oman PSPC Philippines SEPC Singapore GNOPC Sudan Thai Shell EP Thailand Qatar Kentz Qatar
Clink II References
Other Arco chemicals Belgium Bayer chemicals Belgium Budelco chemicals Netherlands Cabot chemicals Netherlands Centocor chemicals Netherlands DSM chemicals Netherlands Grolsch breweries Netherlands Lyondell chemicals Netherlands RWZI Waalwijk Netherlands Thermphos chemicals Netherlands Unilever Netherlands CLC (Lisbon Metro) Portugal IBN Rushd chemicals Saudi
Arabia SSMC Singapore Blue Water UK
Clink IIFunctionality
For motor starter Protection Monitoring Control Maintenance data
For incoming/outgoing feeder Measurement Control Earth Leakage Protection Over/Under Min/Max
For switchboard Data communication between motor
and 'higher level' systems (such as DCS, PLC, SCADA,etc.)
Clink IISystem setup
SCU = Starter Control Unit
FCU = Feeder Control Uint
LCU = Local Control Unit
CIU 1 = Central Interface Unit
CIU 2 = Redundant Central
Interface Unit
- - - = Redundant network
Clink IISystem setup
Capitole 40
Clink IISystem setup
Version with CIUredundant configuration
Clink IISystem setup
Local Control Unit (LCU-5)A user interface offering : Configuration data Measurement info Motor or Feeder control
Clink IISystem setup
Feeder Control UnitFor measurement and control of incoming and outgoing feeders.
Clink IISystem setup
Feeder Control UnitFor measurement and control of incoming and outgoing feeders.
Clink IISystem setup
Starter Control UnitFor protection, monitoring and control of motor starter units.
Clink IISystem setup
DeviceNet communication linkFast response and highly reliable communication link, based on the CAN protocol. Powerful error handling
capability
Clink IISystem setup
Redundant DeviceNet communication link
Clink IISystem setup
Serial communication link to process controlApplicable protocols: Modbus, ControlNet, Profibus, Ethernet TCP/IP Datahighway Plus, etc.
Clink IISystem setup
Version with CIUredundant configuration
Redundant serial communi-cation link to process control
Clink IIDesign aspects
Electromagnetic compatibility (EMC) Complies with IEC 1000 HF-tight shielding, single
point earthing HF filters on input and
output wiring SCU / FCU cassette also
serves as shield for bus connectors
Clink IIDesign aspects
Electromagnetic compatibility (EMC) Complies with IEC 61000 HF-tight shielding, single
point earthing HF filters on input and
output wiring SCU / FCU cassette also
serves as shield for bus connectors
Clink IIDesign aspects
Electromagnetic compatibility (EMC) Complies with IEC 61000 HF-tight shielding, single
point earthing HF filters on input and
output wiring SCU / FCU cassette also
serves as shield for bus connectors
Clink IIDesign aspects
Temperature Ambient temperature
electronics does not
exceed 55 °C Derating of critical
components (elco’s)
Clink IIDesign aspects
Mean Time To Repair (MTTR) Quick interchange and
initialisation of Clink modules
Clink IISCU functions
Motor protection Thermal:
stall motor overload
Phase unbalance Earth leakage Under current Under voltage Over voltage Process underload Process overload External protection
Thermal motor protection
Time to trip based on thermal replica
Clink IISCU functions
Motor protection Thermal:
stall motor overload
Phase unbalance Earth leakage Under current Under voltage Over voltage Process underload Process overload External protection
Time to reset:cool down time of the motor after a thermal trip
Clink IISCU functions
Motor control Starter control for:
direct-on-line (single & 3-phase) star-delta forward - reverse dual speed
Manual control, manual reset Automatic restart after mains
failure (Motor and Feeder)
Automatic restart after mains failure
< 0.4 sec immediate restart
Clink IISCU functions
Motor control Starter control for:
direct-on-line (single & 3-phase)
star-delta forward - reverse dual speed
Manual control, manual reset Automatic restart after mains
failure
Automatic restart after mains failure
< 5 min. preselected, delayed restart or no restart
Clink IISCU functions
Monitoring and operation data Mains voltage Motor current L1, L2, L3 Earth fault current Motor temperature rise Active power Power factor Status of contactor(s) kWh measurement
Clink IISCU functions
Monitoring of diagnostic and maintenance data Number of operating hours Number of contactor operations Number of contactor operations during last hour Starting current Starting time Trip current L1, L2, L3 Trip indication Time to trip Time to reset
Clink IIFCU functions
Feeder protection Earth leakage
Feeder control 8 digital inputs and 8 digital outputs
for e.g. the status of circuit breaker and switch-disconnector
Outputs also enable closing or opening of circuit breaker, or resetting circuit breaker after a trip
Automatic restart after mains failure
Clink IIFCU functions
Measurement Voltage Current Power factor Power Frequency
From these measurements the following values can be derived: Voltage between phases and between
phase and neutral (V) Current through phases and neutral (A) Current demand (A) Active power (kW) Active power demand (kW) Reactive power (kVAr) Apparent power (kVA) Active energy import (kWh) Active energy export (kWh) Reactive energy import (kVArh) Reactive energy export (kVArh) Apparent energy (kVAh)
Clink IIFCU functions
Over/Under To determine whether voltage,
current and power have fallen below or have exceeded the set level
Clink IIFCU functions
Min/Max To define the maximum and minimum values of
voltage current current demand active power reactive power apparent power active power demand
The values of peak demand or minimum load over a new period of time can be reset
Clink IITechnical data
Test specifications (1)
tested by KEMA according to requirements forElectromagnetic compability EMC: IEC 61000-4; minimal level 3,
typical industrial environmentsIEC 60255-22-1 and 60255-6; class III
Curves and response times: IEC 60947-4-1; class 10A, 10, 20, 30
Residual current protection: IEC 60947-2; type A, time delay (only functional)
Insulation: IEC 60255-4 and IEC 60947-12.5 kV (50-60 Hz, one minute);8 kV (1.2/50 usec. waveform)
Clink IITechnical data
Test specifications (2)
Climatic tests: IEC 6068-2
Degree of protection: IEC 60529-2
Incorporation in Capitole: IEC 60439, IEC 60947-1, IEC 60947-4-1
Lloyd's approval: LR type approval system of Lloyd's Register of Shipping; Test Specification Number 1, print edition
2
Ex-e: EN 50 019; 1977 + A1 ... A5
Clink IIClink II automation vs conventional operation
Clink IIClink II automation vs conventional operation
Clink IIClink II automation vs conventional operation
Clink IIClink II automation vs conventional operation
Flexibility All data handling via one
single physical layer Identical microprocessor-
based module for all types of outgoing units
Each unit supports all secondary functions for control, protection and monitoring
Full access for software supported control and protection settings
Clink IIClink II automation vs conventional operation
Reliability Solid state versus electro-
magnetic technology High level of security check
and internal fault diagnostic facilities
Fully autonomously operating units
Clink IIClink II automation vs conventional operation
Efficiency Full standard range of control,
protection and monitoring functions available
All process related information standard available for process control level
Optimum data support for trouble shooting, decreasing starting-up time
One basic circuit diagram for all drives, reduces design period
Preventive maintenance possibilities
Clink IIBenefits
Reliability Protection independent of
communication Communication optionally
redundant
Clink IIRedundancy
Failure reduced to minimum Worst case: loss of control of
one Starter Control Unit or one Feeder Control Unit
Increased availability Dual network i.e.:
redundant CIU, DeviceNet, serial links to SCU and FCU
Redundant power supply for SCU, FCU and DeviceNet
Clink IIPower supply
Redundant configuration Redundant general
power supply Redundant network
power supply
GPS = General Power SupplyNPS = Network Power Supply
= Connection to cassette
Connection to different phasesto improve reliability
Clink IIBenefits
Reliability Hardware mounted in separate
compartment (temperature not exceeding 55º C)
Clink IIBenefits
Flexibility Identical modules for all motors
Clink IIBenefits
Flexibility All motor data digitally available
(what you need is what you get)
Clink IIBenefits
Open system Open interface :
Contactor brand independent
Open internal Network :
DeviceNet standard (ODVA)
Open communication to process control :
Several protocols are supported
The reliable, flexible
and open
Motor Management System
Clink II