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Steering Pumps for Passenger Cars and Commercial Vehicles

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  • Steering Pumps

    for Passenger Cars and Commercial Vehicles

  • 2 Powerful.

    Powerful.

    Contents Page

    Design and Function of ZF Vane Pumps . . . . . . . 4

    ZF Vane Pump CP 14 . . . . . . . . . . . . . . . . . . . . . . . 6

    ZF Vane Pump CP 1 . . . . . . . . . . . . . . . . . . . . . . . . 7

    ZF Vane Pump FP 2 . . . . . . . . . . . . . . . . . . . . . . . . 8

    ZF Vane Pump FP 4 . . . . . . . . . . . . . . . . . . . . . . . . 9

    ZF Vane Pump FP 6 . . . . . . . . . . . . . . . . . . . . . . .10

    Energy Saving by ZF Vane Pumps . . . . . . . . . . . 11

    Variable Displacement Pump VARIOSERV

    . . . . 13

    ZF Vane Pump FN 4 . . . . . . . . . . . . . . . . . . . . . . . 15

    ZF Vane Pumps FN 31/ FN 32 . . . . . . . . . . . . . . . 16

    ZF Radial Piston Pump RN . . . . . . . . . . . . . . . . . 17

    ZF Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . .18

    Technical Summary . . . . . . . . . . . . . . . . . . . . 19/20

    Steering Pumps for Passenger Cars and

    Commercial Vehicles . . . . . . . . . . . . . . . . . . . . . . 21

    The power plant called steering

    pump and what's behind it.

    With its continuously ongoing

    development, modern automo-

    bile and commercial vehicle

    manufacturing makes highest

    demands on the overall concept

    and on systems and single

    components of the vehicle.

    ZF Lenksysteme GmbH, a joint

    venture of Robert Bosch GmbH

    and ZF Friedrichshafen AG,

    equips vehicles of renowned

    manufacturers with both high-

    quality single components and

    complete steering systems. Early

    cooperation by simultaneous

    engineering offers the advan-

    tage that our single components

    or systems can be matched to

    new vehicle concepts in a way

    that saves time and costs.

    Among the important single

    components have been for

    decades the steering pumps from

    ZF Lenksysteme, which are

    necessary for operating hydraulic

    power steering systems, because

    they decisively influence capa-

    bility, energy consumption and

    noise level of the steering system.

    Their design features are the

    achievement of maximum flow

    rate and high efficiency with a

    compact design and low weight.

    Installation schematic of an engine-driven

    ZF vane pump with ZF Servotronic 2,

    electronic control unit, steering column,

    oil reservoir as well as pressure, suction

    and return lines.

  • Development trends

    Reduction of

    fuel/CO

    2

    emission

    noise

    weight

    size

    cost

    Increase in

    safety

    comfort

    performance

    Improvement of

    ruggedness

    recycling capability

    Powerful. 3

    A wide production program

    comprises different pump

    designs and model ranges. Apart

    from the millions of proven vane

    pumps, which are driven either

    directly by a combustion engine

    or by a compressor depending

    on the kind of vehicle, tandem

    pumps with two separate oil

    flows for a very wide range of

    applications are also used. Our

    energy saving solutions are

    gaining more and more impor-

    tance. For both the energy saving

    pump in the form of the con-

    trolled constant displacement

    pump (ECO) and the variable

    displacement pump VARIOSERV

    have convincing saving potential.

    Owing to an extensive pump

    production network, we are able

    to supply our global customers

    worldwide from local production

    plants and to assist them on site

    with technical competence.

    And everywhere the innovative

    products and modern manufac-

    turing technologies contribute to

    reduce the environmental load

    by saving of material and

    decrease in consumption.

    VARIOSERV

    is a registered trademark

    of ZF Lenksysteme GmbH.

    Installation schematic of a compressor-

    driven ZF vane pump with ZF Servocom,

    oil reservoir, height and tilt adjustable

    steering column and ball-track relay

    shaft.

  • 4 Design and Function

    Design

    The construction principle of the

    ZF vane pumps is based on a

    pumping element which is

    usually in a light-alloy housing

    (1) and consists basically of a

    shaft (2), the rotor (3), ten

    vanes (4), a cam ring (5) and

    the pressure plate (6).

    Depending on the model

    range, a second pressure

    plate or control plate is

    used. The axial end is

    formed by a cover (9) which

    is also made of light alloy.

    The shaft is guided in the

    housing by a ball bearing

    or plain bearing system

    depending on the type of

    drive and connected free of

    play with the rotor (3) seated

    on it. The vanes (4) are located

    in the ten radially arranged slots

    of the rotor. The cam ring (5),

    which is fixed in the housing or

    cover against rotation, surrounds

    the rotor together with the

    lateral pressure/control plate or

    cover, respectively. The two

    crescent-shaped pump chambers

    are situated between the

    cylindrical circumferential

    surface of the rotor and the

    ellipsoidal bore in the cam ring.

    The volume of the chambers

    results from the largest possible

    Design and Function

    of ZF Vane Pumps

    6 Pressure plate

    7 Suction chamber

    8 Pressure chamber

    9 Cover

    10 Pressure relief and flow limiting valve

    1 Housing

    2 Shaft

    3 Rotor

    4 Vane

    5 Cam ring

    Functional scheme of

    ZF vane pump FP 4.

    8 7 4 10

    1 2 6 5 3 9

  • Design and Function 5

    crescent segment between two

    vanes and the width of the rotor

    or vanes, respectively.

    Due to the design, the oil flow

    generated in the crescent-shaped

    pressure chambers is directed to

    the valves for pressure relief and

    flow limitation (10) positioned

    longitudinally or transverse to

    the shaft, limited to the values

    set and passed on to the

    hydraulic power steering via a

    hose connected to it.

    The performance ranges of the

    vane pump model ranges as well

    as the different equipment

    variants in respect of mounting,

    type of drive, energy saving and

    attachment of an oil reservoir

    can be seen from the Technical

    Summary on page 19/20.

    Function

    Rotation of the input shaft (2)

    and, with it, the rotor (3) results

    in the vanes (4) located in the

    rotor being forced radially by

    centrifugal force on to the track

    of the fixed cam ring (5). This

    movement is assisted by the

    pressurized oil which flows from

    the pressure chamber (8) via

    connections to the internal faces

    of the vanes. Between the ten

    vanes, ten self-contained pump

    cells are formed which draw oil

    into the two crescent-shaped

    pump chambers when the

    volume is increasing and expel it

    into the pressure chamber when

    the volume is decreasing. Since

    the shape of the cam ring means

    that two suction zones and two

    pressure zones always lie oppo-

    site each other, each of the ten

    pump cells delivers twice its own

    volume with every rotation of

    the input shaft. In addition,

    owing to this double-action

    arrangement of the suction and

    pressure zones, the hydraulic

    radial forces acting upon the

    rotor cancel each other out.

    Flow rate control

    For individual matching with the

    steering system, the control

    characteristic of the ZF vane

    pumps can optionally be set at a

    flow rate which is constant,

    falling or falling in steps. In the

    pump design offering a constant

    flow rate (see figure below;

    variant A) an almost constant oil

    flow is fed to the power steering

    gear throughout the speed range

    of the vehicle engine.

    The ZF vane pump with falling

    control characteristic (variant B)

    is designed such that the

    required flow rate is achieved

    Figure at top:

    ZF Vane pump FN 4.

    Figure at bottom:

    Basic diagram of control characteristics

    with constant and falling flow rate as

    well as flow rate falling in steps.

    at a determined speed, e.g.

    1000 rpm, and that from this

    point the flow rate continuously

    falls while the speed continues to

    rise. The reduced flow rate

    remains, however, sufficient to

    allow for the maximum hydraulic

    assistance to be built up at any

    time. This characteristic is

    influenced by a control system in

    the pressure region specifically

    developed by ZFLS, which results

    in a reduction of hydraulic

    assistance in the steering gear at

    higher speeds and, thus, in a

    distinct improvement of the

    contact between the steering

    wheel and the road surface.

    For special applications, it is

    alternatively possible to provide

    the pumps with a control charac-

    teristic falling in steps (variant C).

    In this design, the flow rate is

    reduced in a pronounced transi-

    tion area already in the medium

    speed range. This shorter phase

    of transition from maximum to

    minimum flow rate can be

    adjusted individually by a special

    valve system.

    Pump speed

    [rpm]

    Flo

    wrate

    [d

    m

    3

    /m

    in

    ]

    A CB

  • 6 ZF Vane Pump CP 14

    ZF Vane Pump CP 14

    Design

    On this pump type, the pressure

    relief and flow limiting valve is

    installed transverse to the input

    shaft. The mounting is standard-

    ized and meets the specifi-

    cations of the Association of the

    German Motor Industry (VDA).

    This allows easy exchange of

    competitors' products.

    As a rule, the ZF vane pump CP 14

    on passenger cars is driven from

    the vehicle engine via a pulley.

    Flow rate control

    For individual matching with the

    steering system, the control

    characteristic of this vane pump

    can optionally be set at a flow

    rate which is constant, falling or

    falling in steps (see description

    on page 5).

    Energy saving

    Remarkable energy saving

    improvements can be achieved in

    this model range by using the

    ECO (Electronically Controlled

    Orifice) valve described on pages

    11/12.

    ZF Vane pump CP 14 with pressed-in

    suction connector.

  • ZF Vane Pump CP 1 7

    ZF Vane Pump CP 1

    Figure at bottom:

    ZF Vane pump CP 1 with a multi-functional

    bracket connected with the cover.

    Figure at top:

    ZF Vane pump CP 1 with pressed-in

    suction connector.

    Design

    The CP 1 model range with its

    modular design system allows

    mounting in many ways, thus

    ensuring optimum adaptation of

    the pump to the vehicle con-

    ditions. In addition to the specific

    CP 1 mounting longitudinally to

    the input shaft, it is also possible

    to make use of transverse bolt

    connection directly to the

    combustion engine. Also, it is

    possible to redesign the pump

    cover to allow individual variants

    of mounting, e.g. as a multi-

    functional bracket, besides the

    standard design.

    Again, this pump is usually driven

    by belt from the vehicle engine.

    Flow rate control

    For individual matching with the

    steering system, the control

    characteristic of the vane pump

    CP 1 can optionally be set at a

    flow rate which is constant,

    falling or falling in steps (see

    description on page 5).

  • 8 ZF Vane Pump FP 2

    ZF Vane Pump FP 2

    ZF Vane pump FP 2 with pressed-in

    suction connector.

    Design

    The pump type FP 2 was de-

    signed specifically for the pres-

    sure oil supply of hydraulic

    power steering gears on small

    passenger cars of the Asian mar-

    ket. Both the compact design

    with the pressure port moved

    towards to the center and the

    reduction of hydraulic capacity

    and belt pull are adapted to

    match on a high degree the

    requirements of these subcom-

    pact cars. An optionally fitted

    pressure switch, tuned to the

    electronics of the engine

    management, prevents stopping

    the vehicle engine at low speed.

    The ZF vane pump FP 2 is pro-

    vided with the standardized

    mounting according to the speci-

    fications of the Association of the

    German Motor Industry (VDA).

    Depending on the application,

    other possibilities of attachment

    are feasible. The pump is belt

    driven from the vehicle engine.

    Flow rate control

    For individual matching with the

    steering system, the control

    characteristic of this vane pump

    can optionally be set at a flow

    rate which is constant, falling or

    falling in steps (see description

    on page 5).

  • ZF Vane Pump FP 4 9

    Design

    As a result of the standardized

    mounting which meets the

    specifications of the Association of

    the German Motor Industry

    (VDA), this proven pump type, of

    which millions have been made,

    ensures easy exchange of

    competitors products. Also, it

    allows to mount the oil reservoir

    directly on top of the pump. This

    saves a hose line and assembly

    costs. Drive is preferably by belt

    driven from the vehicle engine.

    Flow rate control

    For individual matching with the

    steering system, the control

    characteristic of the vane pump

    FP 4 can optionally be set at a

    flow rate which is constant,

    falling or falling in steps (see

    description on page 5).

    Energy saving

    Remarkable improvements for

    energy saving can be achieved in

    this model range too by adapting

    the ECO (Electronically Con-

    trolled Orifice) valve described

    on pages 11/12.

    ZF Vane Pump FP 4

    ZF Vane pump FP 4 with pressed-in

    suction connector.

  • 10 ZF Vane Pump FP 6

    ZF Vane pump FP 6 with oil reservoir

    mounted on top.

    ZF Vane Pump FP 6

    Design

    The development of the FP 6

    model range achieves in partic-

    ular the new target, set by the

    automotive industry, of steering

    pumps of higher hydraulic

    capacity, for its performance

    potential comprises a controlled

    flow rate up to 15 dm

    3

    /min. and

    a maximum pressure of 150 bar.

    The function of the pumping

    element and the external

    dimensions of this pump are for

    the most part identical to the

    vane pump FP 4. Again, the

    mounting is standardized and

    meets the specifications of the

    Association of the German Motor

    Industry (VDA). This allows

    easy exchange of competitors'

    products. If required, a plastic oil

    reservoir can be mounted in

    order to save a hose line and thus

    assembly costs.

    Flow rate control

    For individual matching with the

    steering system, the control

    characteristic of the vane pump

    FP 6 can optionally be set at a

    flow rate which is constant,

    falling or falling in steps (see

    description on page 5).

    Energy saving

    Remarkable improvements for

    energy saving can be achieved in

    this model range, too by using

    the ECO (Electronically Con-

    trolled Orifice) valve described

    on pages 11/12.

  • Energy Saving 11

    Energy Saving by

    ZF Vane Pumps

    7 Electronic control unit

    8 Anti-vibration hose

    9 CAN

    10 Battery

    11 Speed sensor

    12 Steering wheel turning rate sensor

    1 ZF vane pump

    2 Steering gear (basic unit)

    3 Steering valve

    4 ECO valve

    5 Oil cooler (if required)

    6 Oil reservoir

    Figure at top:

    Schematic representation of a hydraulic

    steering system with a ZF vane pump

    with ECO valve.

    Energy saving by ECO

    Another important step towards

    energy saving is the adaption of

    an ECO valve (4) (ECO =

    Electronically Controlled Orifice)

    on the vane pump (1). Due to

    control dependent on steering

    wheel turning rate and vehicle

    speed, this hydraulic control unit

    generates a flow rate as needed

    for the hydraulic steering system,

    thus extending significantly the

    functionality of the base pump.

    The oil flow not needed by the

    pump system is controlled chiefly

    during straight ahead driving.

    Advantages:

    Fuel reduction by

    20 to 40% on average

    15 to 20 C decrease

    in temperature

    approx. 35% less power input

    reduction of neutral pressure

    drop by about 4 to 6 bar

    (Values depend on duty cycles

    and system design)

    The necessary electronic control

    can be integrated into the

    existing vehicle electronics.

    Figure at bottom:

    Pump comparison for average power

    input in the driving and ECE cycles

    (test method for measuring pollutant

    emissions).

    6

    12

    3

    1

    10

    5

    7

    9

    2

    11

    84

    800

    700

    600

    500

    400

    300

    200

    100

    Standard vane pump

    Vane pump with ECO

    Po

    wer

    in

    pu

    t[W

    ]

    EC

    Ecycle

    Drivin

    gcycle

  • Servotronic

    is a registered trademark of

    ZF Lenksysteme GmbH.

    12 Energy Saving

    6 Oil reservoir with fine filter

    7 Electronic control unit

    8 Hoses, anti-vibration hose

    9 Cables to power supply, CAN,

    ignition, vehicle sensors

    1 ZF Vane pump FP 6 with ECO

    2 ZF Servotronic 2 (basic unit)

    3 Servotronic 2 rotary valve

    4 Electric motor

    5 Superposition gear system

    Schematic representation of a ZF steering

    pump with ECO together with a ZF Active

    Steering on the basis of a ZF Servotronic 2.

    3

    5

    4

    2

    6

    7

    8

    9

    1

  • Variable Displacement Pump VARIOSERV 13

    Variable Displacement Pump

    VARIOSERV

    lable theoretical displacement.

    The cam ring is varied as a function

    of speed against the prevailing

    differential pressure between the

    left-hand (12) and right-hand

    Left-hand figure:

    Pump comparison for average power

    input in the driving and ECE cycles

    (test method for measuring pollutant

    emissions).

    Right-hand figure:

    Variable displacement pump VARIOSERV.

    chamber (13). A control valve (11)

    with integrated pressure relief,

    which is fitted transverse to the

    shaft (2), decisively determines

    the functional performance.

    The development goal for this

    pump type consists in assisting

    the automotive industry in

    achieving the target it has set,

    i.e. achievement of the CO

    2

    and fuel consumption limits,

    particularly on upper mid-size

    and luxury cars. Further improve-

    ment is possible by reducing the

    steering oil temperature and

    protecting the pump against

    possible overload.

    Design

    Unlike the double-stroke rotor

    set of the standard ZF vane

    pumps, the cam ring (5, see fig.

    on page 14) of the single-stroke

    rotor set of the VARIOSERV is

    variable and can generate, due

    to varying eccentricity, a control-

    800

    700

    600

    500

    400

    300

    200

    100

    Standard vane pump

    VARIOSERV

    Po

    wer

    in

    pu

    t[W

    ]

    EC

    Ecycle

    Drivin

    gcycle

  • operation prevents

    excessive generation of

    pressurized oil and, due to

    the reduced power input, this

    results at higher pump speeds in

    significantly lower energy con-

    sumption. This makes it possible

    to simplify cooling measures in

    the steering system.

    When the vehicle engine speed

    decreases, the differential pres-

    sure between the left-hand and

    right-hand chamber again in-

    creases eccentricity between the

    rotor and cam ring. The result is

    that the theoretical displacement

    continuously in creases again.

    pressure to open the control

    valve, pressurize the cam ring

    and reduce eccentricity with

    respect to the rotor (3). The

    result is that the pump chambers

    which become smaller merely

    produce a reduced theoretical

    displacement. This limited pump

    14 Variable Displacement Pump VARIOSERV

    1 Housing

    2 Shaft

    3 Rotor

    4 Vane

    5 Cam ring

    6 Pressure plate

    7 Suction chamber

    Functional scheme of the variable

    displacement pump VARIOSERV.

    8 Pressure chamber

    9 Cover

    10 Outer ring

    11 Control valve with integrated

    pressure relief

    12 Left-hand chamber

    13 Right-hand chamber

    Function

    After the pump speed at engine

    idle has been reached, the pump

    delivers a constant oil flow to the

    hydraulic power steering gear. A

    further increase in speed causes

    the internally increasing pump

    2 1 6 10 11

    9 8 7 12 3 5 4 13

  • ZF Vane Pump FN 4 15

    ZF Vane Pump FN 4

    Design

    The design of the vane pump

    FN 4 has primarily been

    conceived for connection to the

    air compressor of commercial

    vehicles by means of a cross-

    slotted disk for torque trans-

    mission free from radial load. If

    radial drive loads occur, as for

    instance due to a gear drive, it is

    possible to fit the FN 4 with a

    shaft running in ball bearings.

    If relief of the type-specific

    maximum pressure of the pump

    (165 or 185 bar respectively) is

    not carried out within the

    steering gear as is recommended,

    this can in particular instances

    be done by means of a pressure

    relief valve integrated in the

    flow limiting valve. The function

    as well as the use of light-alloy

    components is as described on

    pages 4/5.

    Also, it is possible to mount the

    oil reservoir directly on top of the

    pump. This saves a hose line and

    thus assembly costs at the vehicle

    manufacturer.

    Figure at top:

    ZF Vane pump FN 4. Pressure relief and

    flow limiting valve fitted longitudinally.

    Figure at bottom:

    ZF Vane pump FN 4 with oil reservoir

    mounted on top of it.

  • 16 ZF Vane Pumps FN 31/ FN 32

    ZF Vane Pumps FN 31/ FN 32

    ZF Vane pump FN 31

    The basis for the modular-design

    pump is the short-length light-

    alloy cover. It includes a pumping

    element which features two

    pressure plates and is equal in its

    principle of hydraulic operation

    to the vane pump FN 4 described

    above. The cover also incorpo-

    rates the flow limiting valve

    (if required, with integrated

    pressure relief), arranged at right

    angles to the drive shaft, and the

    suction and pressure ports.

    The pressure port is optionally

    feasible on the right or left. The

    symmetrical flange bolt pattern

    of housing and cover allows

    fitting in any one of 4x90

    positions.

    The variable use of this pump

    is also based on the rugged

    shaft bearing system in the light-

    alloy housing. The pump is

    perfectly suitable to safely

    absorb the axial and radial drive

    loads if a clutch disc, V-belt pulley

    or gear is used. In a gear

    drive, the drive-side antifriction

    bearing can be lubricated by

    engine oil.

    ZF Vane pump FN 32

    This pump, which is for the most

    part identical with the FN 31

    model range, is used for appli-

    cations with high displacements

    up to 32 cm

    3

    /rev.

    ZF Vane pump FN 31.

    With gear drive and transversely fitted

    flow limiting valve.

  • ZF Radial Piston Pump RN 17

    ZF Radial piston pump RN

    The same direction of delivery of

    the radial piston pump for both

    clockwise and counterclockwise

    direction of drive is the reason

    for its principal application as a

    wheel-driven emergency steering

    pump on commercial vehicles.

    Besides the high pressure level of

    200 bar maximum, the suction

    control is of particular impor-

    tance. It ensures that the output

    flow remains the same in spite of

    varying pump speed and only

    that amount of oil is sucked in

    which is necessary for steering.

    Thus, no flow limiting valve is

    required.

    Depending on the type, several

    pistons, driven by an eccentric

    shaft, perform a stroke in the

    radially arranged cylinder bores.

    Preloaded compression springs

    provide for the return of the

    pistons. In the process, the

    pistons are immersed in the oil-

    filled suction chamber and their

    interior can be filled with oil

    through transverse bores. The

    subsequent discharge stroke

    forces the oil into the pressure

    line. Automatic outlet valves

    prevent the pressure oil from

    flowing back into the piston

    chamber. Depending on type and

    ZF Radial piston pump RN, with 8 cylinders

    and suction-controlled flow rate.

    ZF Radial Piston Pump RN

    application, pressure relief is by a

    valve either in the pump or at

    some other suitable location of

    the hydraulic system.

  • oil and the water

    pump ensures

    the transport of

    cooling fluid for

    engine cooling.

    In the event of a

    combination of vane

    pumps FP 4 and CP 1,

    the type FP 4 pump

    generates the pres-

    surized oil for the steering

    gear, whereas the vane

    pump CP 1 drives a hydraulic

    fan system. An electromagnetic

    solenoid control valve, which

    is influenced by the vehicle

    electronic system and is open in

    the zero-current condition,

    determines the flow rate of the

    CP 1 and thus the intensity of the

    hydraulic fan drive. Both pump

    elements are connected by an

    intermediate housing and a shaft

    coupling.

    Another variant is the combi-

    nation of a vane pump FP 4 or

    FP 6 with a radial piston pump.

    In the same, the vane pump

    supplies the steering system, and

    the radial piston pump equipped

    with several pistons provides for

    supply to systems for roll steer

    and/or brake power assistance.

    ZF Tandem Pumps

    18 ZF Tandem Pumps

    Figure at top:

    ZF Tandem pump TN 4.

    Figure at bottom:

    ZF Tandem pump TP with hydraulic fan

    system.

    The tandem pump manufac-

    turing range of ZF Lenksysteme

    GmbH is project-dependent and

    intended to meet a very wide

    range of different customer

    requirements. While circuit I

    always supplies the steering

    system with pressurized oil,

    circuit II can, due to differing

    pump variants, be used for the

    following:

    for cooling water of

    combustion engines

    for supplying hydraulic

    fan systems

    for supplying systems

    for roll steer

    for brake power assistance

    for presupply of fuel

    The two pump systems are driven

    by the same pump shaft and

    generate two oil flows that are

    independent of each other.

    Examples of tandem pumps on

    passenger cars

    In the field of passenger car

    equipment, a combination of a

    vane pump CP 1 with a water

    pump is used. In it, the vane

    pump supplies the hydraulic

    steering system with pressurized

    Examples of tandem pumps on

    commercial vehicles

    Depending on the specified

    requirements, these pump

    combinations developed for

    installation on commercial

    vehicles consist of a vane pump

    FN 4, FN 31 or FN 32 and a gear

    pump. The vane pump is used for

    pressure supply to the hydraulic

    steering system while it is the

    function of the gear pump to

    ensure presupply of the fuel.

    Drive can either be free from

    radial load via air compressor or

    via a pulley or gear.

  • Technical Summary 19

    Technical Summary

    Passenger cars and light commercial vehicles

    Technical data of radial piston pumps are individual, please consult us when required.

    Technical data of tandem pumps: for values of circuit I see above, values of circuit II are specific.

    Model range

    Optional

    energy saving

    system ECO

    Design

    Theoretical

    displacement

    (cm

    3

    /rev)

    Max. speed

    (rpm)

    Controlled

    flow rate

    (l/min)

    Max. pressure

    (bar)

    Course of control

    characteristic

    Type of mounting

    Max. oil temperature

    (C)

    Belt pull (N)

    (depending on line

    of action)

    Weight

    (kg)

    Possible drives

    Additional

    attachment parts

    CP 14 CP 1 FP 2 FP 4 FP 6 VARIOSERV

    X X X

    vane cell

    8500 9000

    5.9 12

    4 10

    constant / falling / falling in steps

    120 (135)

    constant

    112

    VDA

    2000

    1.28

    belt pull / chain pull / direct

    bracket / heat shield / pulley

    oil reservoir

    1500 / 2000

    1.05

    1500

    1.3

    belt pull

    bracket / pul-

    ley / pressure

    switch

    2000

    1.35

    belt pull / chain pull / direct

    bracket / heat shield / pulley / oil reservoir

    2000 / 3000

    1.58 2.2

    CP 1 or

    transverse

    installation

    VDA / specific,

    to be agreed

    upon

    VDA or

    transverse

    installation

    specific,

    to be agreed

    upon

    120 106 120 (130) 135 (150) 135

    4 10 (12) 4 10 12 max. 15 max. 12

    7 8.5 11 157 12.6 9.6 / 13

    controlled

  • Technical Summary 20

    1)

    Under development.

    2)

    Only applies to ball-bearing-mounted version.

    Technical data of radial piston pumps are individual, please consult us when required.

    Technical data of tandem pumps: for values of circuit I see above, values of circuit II are specific.

    Technical Summary

    Commercial vehicles

    Model range

    Optional

    energy saving

    system ECO

    Design

    Theoretical

    displacement

    (cm

    3

    /rev)

    Max. speed

    (rpm)

    Controlled

    flow rate

    (l/min)

    Max. pressure

    (bar)

    Course of control

    characteristic

    Type of mounting

    Max. oil temperature

    (C)

    Belt pull (N)

    (depending on line

    of action)

    Weight

    (kg)

    Possible drives

    Additional

    attachment parts

    FN 4 FN 31 FN 32

    (X)

    vane cell

    4000 / 5000 depending on size

    14 28

    7 25

    constant

    120

    165 185

    (200)

    1)

    2-bolt

    flange /

    SAE A

    max. 1200

    2)

    2.3

    direct

    belt pull

    gear

    pulley

    gear

    oil reservoir

    pulley

    gear

    3.2

    3.6

    direct / gear

    gear

    various 2-bolt flanges

    185

    16 25

    14 25 28 32

  • Steering Pumps 21

    Steering Pumps

    for Passenger Cars and Commercial Vehicles

    P

    a

    s

    s

    e

    n

    g

    e

    r

    C

    a

    r

    s

    C

    o

    m

    m

    e

    r

    c

    i

    a

    l

    V

    e

    h

    i

    c

    l

    e

    s

    CP 14

    CP 1

    FP 4 FP 6

    FN 4

    FN 31

    FN 32

    TN 4

    TN 31

    TN 32

    VARIOSERV

    Radial Piston

    Pump

    E

    n

    e

    r

    g

    y

    s

    a

    v

    i

    n

    g

    FP 4 - ECO

    FP 6 - ECO

    FP 2

  • [Steering the right way]

    ZFLS

    7612

    P-

    KB

    11/08

    e

    Prin

    ted

    on

    pap

    er

    bleach

    ed

    with

    ou

    tu

    se

    of

    ch

    lo

    rin

    e

    A Joint Venture of

    Robert Bosch GmbH and

    ZF Friedrichshafen AG

    ZF Lenksysteme GmbH

    Richard-Bullinger-Strasse 77

    D-73527 Schwbisch Gmnd

    Germany

    Phone: +49 (0)71 71 / 31-0

    Telefax: +49 (0)71 71 / 31-32 22

    www.zf-lenksysteme.com

    ZF Lenksysteme GmbH:

    the systems partner

    ZF Lenksysteme GmbH is one of

    the largest independent manu-

    facturers of power steering

    systems for passenger cars and

    commercial vehicles. Renowned

    automotive manufacturers from

    all over the world value us as a

    creative and efficient systems

    partner for the development of

    new and innovative solutions.

    As a joint venture of Robert

    Bosch GmbH and ZF Friedrichs-

    hafen AG, ZF Lenksysteme GmbH

    offers its customers a unique

    source of expertise when it

    comes to integrating a wide

    range of top technologies in

    modules, system modules or

    entire chassis systems.

    The benefits for the manufac-

    turer are clear to see: even

    shorter development times and

    optimized production processes

    with quality standards which

    just get better and better.

    Tech

    nical

    mo

    dificatio

    ns

    reserved

    .