zero-point workholding zero-point...the centering plug defines the zero-point. it centers with the...

[ ]ZERO-POINT WORKHOLDINGHYDRAULIC AND PNEUMATIC

2

Benefit from Our Full Line of Options.The KURT 360° ADVANTAGE represents our complete precision manufacturing product offering. Gain powerful manufacturing advantages from hundreds of workholding options, custom designed options, automation, gaging systems, and so much more.

VB DockLock Information . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Example Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Advantages and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pneumatic and Hydraulics cylinders overview . . . . . . . . . . . 5 Recommended Plug Arrangement . . . . . . . . . . . . . . . . . . . . 6AirLine System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 AirLine System Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 AirLine Flanged Cylinders, AirLine Plugs . . . . . . . . . . . . . . . 8 AirLine Base Plates, AirLine Basic Pallets . . . . . . . . . . . 9-10VB Clamping System with Collet Lock Overview . . . . . . 11SAFE 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18 SAFE 20 Flanged Cylinders . . . . . . . . . . . . . . . . . . . . . . . . 12 SAFE 20 Built-in Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . 13 SAFE 20 Built-up Cylinders . . . . . . . . . . . . . . . . . . . . . . . . 14 SAFE 20 Hydraulically Activated Units . . . . . . . . . . . . . . . . 15 SAFE 20 Long Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SAFE 20 Short Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SAFE 20 Special Application Plugs . . . . . . . . . . . . . . . . . . 17 SAFE 20 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18SAFE 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21 SAFE 30 Flanged Cylinders . . . . . . . . . . . . . . . . . . . . . . . . 19 SAFE 30 Built-up Cylinders, SAFE 30 Plugs . . . . . . . . . . . 20 SAFE 30 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21SAFE 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-25 SAFE 50 Flanged Cylinders . . . . . . . . . . . . . . . . . . . . . . . . 22 SAFE 50 Built-up Cylinders . . . . . . . . . . . . . . . . . . . . . . . . 23 SAFE 50 Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SAFE 50 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25SAFE Base Plates and Pallets . . . . . . . . . . . . . . . . . . . 26-30 SAFE 20/30/50 Basic Pallets Indexable . . . . . . . . . . . . . . . 27 SAFE 20 Standard Base Plates . . . . . . . . . . . . . . . . . . 28-29 SAFE 20 Basic Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Pressure Units Hydraulic Pumps and Accessories . . 30-32 Pressure Units Hydraulic Pumps . . . . . . . . . . . . . . . . . . . . 30 Spare parts, pipework, coupling . . . . . . . . . . . . . . . . . . . . . 31 Spare parts, fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Automation Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . 33-43 Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34 Flanged Cylinders, Built-in Cylinders . . . . . . . . . . . . . . . . . 35 SAFE 20 Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 AutoSAFE 30 Flanged Cylinders . . . . . . . . . . . . . . . . . . . . . 37 AutoSAFE 30 Plugs Short, AutoSAFE 30 Plugs Long . . . . 38 AutoSAFE 30 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 39 AutoSAFE 30 with taper centers Flanged Cylinders . . . . . 40 AutoSAFE 30 with taper centers Plugs Long . . . . . . . . . . . 41 AutoSAFE 30 with taper centers Accessories . . . . . . . . . . 42 vb-AutoSLAVE P8-16 robot unit . . . . . . . . . . . . . . . . . . . . . 43

Call For more information on these additional KURT products: Workholding Systems, Hydraulic Swing Clamps,

Electronic Gaging and Automation Systems,

1-877-226-7823

Page

Automation & Gaging

DX6 Vise

MaxLock™ HP420

Indexing Stations

Custom Gaging

PinLock Locating System

Custom Workholding

KHP5000 Hydraulic Pump and cylinders

Zero-point Docking System

KURT Smart™ PROBE

SPC Data Collection

2 www.kurtworkholding.com PH 763.574.8309 TOLL FREE PH 1 .877.226.7823 FAX 763.574.8313

Quick Change Locators

Comparison of average loss on set-up changes! (machining hour $ 90.–)

Conventional with VB DockLock

a) Vise b) Fixture a) Vise b) Fixture

20 min. 40 min. 2 min. 2 min. $ 30.– $ 60.– $ 3.– $ 3.–

Increased efficiency with VB DockLock zero-point workholding system (assumption 200 working days) Based on Published Averages

a) with vise savings in one year savings $27.00 1 machine 5 machines 5 machines with every change 1 shift 1 shift 3 shifts

1 set-up change per day $ 5,400 $ 27,000 $ 81,000 2 set-up changes per day $ 10,800 $ 54,000 $ 162,000 4 set-up changes per day $ 21,600 $ 108,000 $ 324,000

b) with fixture savings in one year savings $57.00 1 machine 5 machines 5 machines with every change 1 shift 1 shift 3 shifts 1 set-up change per day $ 11,400 $ 57,000 $ 171,000 2 set-up changes per day $ 22,800 $ 114,000 $ 342,000 4 set-up changes per day $ 45,600 $ 228,000 $ 684,000

The VB DockLock system is a patented, zero-point workholding system for increasing productivity and reducing setup and changeover. The VB DockLock system integrates with

new or existing workholding devices such as Kurt vises and fixtures, and provides fast, ultra accurate setup on

machining centers. Time consuming setup, alignment and bolt down tasks are eliminated.

The system consists of a patented hydraulic actuated locking cylinder device that positions

and locks the vise or fixture onto the machine worktable. It allows the user to locate or remove

the workholding from a machine, or move it offline or to another machine and/or back again in just seconds

with zero-point positioning accuracy every time.

The VB DockLock system is widely used throughout Europe and is produced to the highest Swiss standards. Kurt Manufacturing is the exclusive distributor and integrator in the Western Hemisphere of the VB DockLock system for today’s manufacturing.

3www.kurtworkholding.com PH 763.574.8309 TOLL FREE PH 1 .877.226.7823 FAX 763.574.8313www.kurtworkholding.com PH 763.574.8309 TOLL FREE PH 1 .877.226.7823 FAX 763.574.8313


The leading zero-point workholding system on machining centers, proven in thousands of applications

Advantages: - Set-up changes parallel to machining

- Work interruption possible at any time without losing “zero point”

- Zero-point repeat accuracy ±0.0002"

- 5 - 6 face processing without unclamping

- Further usage of existing fixtures

- Inexpensive plug for clamping and centering

- Dynamical, form-fit clamping

- Cylinders for direct integration into machine tables

- Built-in cylinders

- Built-up cylinders

Benefits: - lowers machine down-times by 90% and increases

productivity

- flexibility for urgent orders

- interruption anytime without losing the zero-point

- obstruction free machining

- huge time and cost savings

- simple mounting to fixtures, pallets or workpieces

- improved surfaces, increased tool life and high security

- no distortion forces in the machining table

- allow any configuration in spacing on plates, set-up tables and CMM’s

- for a flexible arrangement on every machine

Fixtures / workpieces

Machine level

Integrated cylinders Base plate with built-in cylinders Built-up cylinders

Plug mounting



Hydraulic Flanged cylinders...... avoid stress in machine tables and pallets allow any configuration

Hydraulic Built-in cylinders...... allow any configuration of base-plates, set-up stations, and measuring machines

Hydraulic Built-up cylinders...... for flexible array on machine tables, set-up stations and measuring machines

Pneumatic Flanged cylinders...



Recommended Plug Arrangement

The centering plug defines the zero-point. It centers with the diameter

The compensation plug defines the X- or Y-axis. The cam line must be set 90° to the line connecting with the centering plug. Compensates for variations in temperature.

Plugs without centering only serve for clamping

1

2

3

Centering plug

Compensation plug

Plug without centering

Compensation plug

Plug without centering 33

12

3 3

21

3 3 3 3

1 23 3

Plug without centeringCentering plug

1 Centering plug defines the Zero point

2 Compensation plug positions the plate In the x or y axis

2 2

2 1 2

3 Plug without centering



Air-blast cleaning as standard

Tilted fixing with ease

Tapered plug compact design

Form-fitting clamping system with clamp segments

3-surface contact self-locking clamping system Pallet monitoring

as standard

System structureAirLine NE

W

Pull-in force: > 2,800 lbs Retention force: > 9,000 lbs Repeat accuracy: ±0.0002"



For in-house mounting please ask for instructions! Max. operating pressure 174 PSI.

Plug fitting versions (preferably version A)

A B Tightening moment 33 ft lbs

Tightening moment 44 ft lbs

Ø25 Ø250.010.0

+ -

170 0.

5+ -

M10for M12

170 0.

5+ -

0.010.0

+ -

Ref. Description

755120 Flanged cylinder with air-blast cleaning through center and pallet monitoring755120 I Flanged cylinder indexable 4x90° with air-blast cleaning through center and pallet monitoring

Ref. Description L l D d1 Fitting version A Fitting version B

755500 Centering plug 33.5 16 30 25 x x755510 Plug without centering 33.5 16 30 25 x x755520 Compensation plug 33.5 16 30 25 x x

ØD

(16°

)

L

l17.5

d1

(Ø32

)

M12

755500 755510 755520

Ø120

42

11

Ø119.7

M6

min

. 28

min

. 15

Ø120

42

11

Ø119.7

M6

min

. 28

min

. 15

Connection via tube on the underside

Connection via deep drilled holes

PlugsAirLine NE

W

Flanged CylindersAirLine NE

W

Pull-in force: > 2,800 lbs Retention force: 9,000 lbs



2 unit basic pallets

Ref. Spacing Material755615 200mm ±0,01 High strength aluminum, plug bore face ground, top face raw machined.

2 unit base plate

Ref. Dimension Spacing

755220 195 x 395 x 55mm 200mm ±0,01

Pull-in force: > 2,810 lbs. Retention force: > 8,992 lbs. Repeat accuracy: < 0.0002"

Base plates / Basic palletsAirLine NE

W

396200

98

98

196

18

18

36

100

100

395

195

440

97.5

97.5 20

28

55

396200

98

98

196

18

18

36

100

100

395

195

440

97.5

97.5 20

28

55



Base plates / Basic palletsAirLine

Swing

4 unit base plate 360

360

55

21,428

2 - Air-blast clean system Clamp the system - 31 - Release system Pallet monitoring - 4

200= =

Basic pallets indexable755601-1 755602-1

Ref. Description Dimension Material755601-1 Pallets indexable round incl. positioning pin Ø 160 x 38 mm High-strength aluminum

755602-1 Pallets indexable square incl. positioning pin 150 x 150 x 38 mm High-strength aluminum

Ref. Dimension Spacing

755200 360 x 360 x 55 mm 200 x 200 mm ±0,01

7538

1.6

1.6

fine-

mill

ed

Ø 8

h6

6

fine-

mill

ed

75

150

150

Swing Ø 206

75

75

38

1.6

1.6

fine-

mill

ed

Ø 8

h6

Ø 1

60

6

fine-

mill

ed

4 unit basic pallets755615 755610 ECO-4

755615 ECO-4

Ø25 0.010.0

+ -

170 0.

5+ -

for M12

Ref. Spacing b Material755615 200 mm ± 0,01 40.3 High-strength aluminum AlSiMg, plug bore face ground, top face raw machined755610 ECO-4 200 mm ± 0,01 36 St. 52 steel, plug bore face and top face ground755615 ECO-4 200 mm ± 0,01 40 High-strength aluminum AlSiMg, plug bore face ground, top face raw machined

Ø560

396

396

200

200b

395±0.2

200±

0.01

200±0.01

395±

0.2

N7 N8

b

Pull-in force: > 11,240 lbs Retention force: 35,969 lbs Repeat accuracy: ±0.0002"

NE

W



Push up function results in easy handling

Tilted fixture cause no problem

Highest pull-in and retention forces. Mechanically clamped by disc springs released by hydraulic

Air-blast and piston position monitoring: Process reliability Superior form fit clamping with collet lock

patentierter SpannzangenverschlussSAFE

The only Zero-point clamping system with a patented collet lock.

Developed for you Made of cold-work corrosion resistant steel Approved design, umpteen thousand sold

Setup changes in seconds, with vb DockLock successfully realized since 1995.

with superior power and safety Repeat accuracy ±0.0002”

pull-in force retention force piston position per unit per unit control

SAFE 20 2,800 lbs 9,000 lbs ✓ SAFE 30 4,500 lbs 13,500 lbs ✓ SAFE 50 6,750 lbs 20,200 lbs ✓

The modular design not just guarantees enormous time and cost savings but assures great flexibility in production. The unique interface enables setups where they actually belong, outside the machine tools, without blocking any machining time. Whether it is measuring, turning, milling, grinding or EDMing, with your production is much more flexible, while costs and delivery time are reduced. Our long time experience on Zero point workholding permits us to quote cost efficient premium solutions specifically designed to your needs. Patent #6860477



Flanged cylinders for direct integration into machine tables, pallets and fixtures SAFE 20

Pull-in force: 2,800 lbs Retention force: 9,000 lbs Repeat accuracy: ±0.0002"

Pull-in force: 2,023 lbs Retention force: 9,000 lbs over 2,000,000 cycles Repeat accuracy: ±0.0002"

Indexing groovesPallets and indexing set screws see page 27.

752160

752160 I

752160 L

752160 LI

752160 LU

752160 LIU

G 1/4”

G 1/4”

Hydraulic piston position monitoring for all types possible.


For in-house mounting please ask for instructions. Max. operating pressure 70 bar / 1015 psi


752160 LA 752160 LAU

Ref. Description

752160 Standard752160 L with air-blast cleaning752160 LU with air-blast cleaning and rear side media connection752160 I with indexing grooves752160 LI with air-blast cleaning and indexing grooves752160 LIU with air-blast cleaning, indexing grooves and rear side media connection

Ref. Description

752160 LA with air-blast cleaning through center and support isles752160 LAU with air-blast cleaning through center and support isles and rear side connection for oil and air



Built-in cylinders for base-plates, set-up stations, measuring machines SAFE 20







752150

752150 I

752150 L

752150 LI

752150 LA

Ref. Description

752150 Standard752150 L with air-blast cleaning752150 I with indexing grooves752150 LI with air-blast cleaning and indexing grooves

Ref. Description

752150 LA with air-blast cleaning through center



Built-up cylinders for flexible configuration SAFE 20



752110

752110 I

752110 L

752110 LI


Max. operating pressure 70 bar / 1015 psi

Ref. Description

752110 Standard752110 I with air-blast cleaning752110 L with indexing grooves752110 LI with air-blast cleaning and indexing grooves

Bracket751172

Socket head screw M12x35751175



752160 ... P

752150 ... P

752110 ...P

Operating pressure minimum 5 bar / 70 psiSafe 30 and Safe 50 on request

Flanged cylinders

Ref. Description

752160 P Standard

752160 LP with air-blast cleaning

752160 LUP with air-blast cleaning and rear side media connection

752160 IP with indexing grooves

752160 LIP with air-blast cleaning and indexing grooves

752160 LIUP with air-blast cleaning, indexing grooves and rear side media connection

752160 LAP with air-blast cleaning through center and support isles

752160 LAUP with air-blast cleaning, through center and support isles and rear side media connection

Built-in cylinders

Ref. Description

752150P Standard




752150 LAP with air-blast cleaning through center and support isles

Built-up cylinders

Ref. Description

752110P Standard




Hydraulically activated units SAFE 20




Plug fitting versions (preferably version C)

A B Tighten to 15 ft lbs

Tighten to 20 ft lbs12.9

Ref. Description L l l1 M D d1 without air-blast with air-blast fitting version A fitting version B752500 Centering plug 46.65 19 15 M8 32 25 x x x752504 Centering plug 46.65 19 15 M8 32 25 x x x752510 Plug without centering 46.65 19 15 M8 30 25 x x x x752520 Compensation plug 46.65 19 15 M8 32 25 x x x x

Ref. Description L l l1 M D d1 without air-blast with air-blast fitting version C fitting version D752502 Centering plug 32.45 4.8 15 M8 32 25 x x x752505 Centering plug 32.45 4.8 15 M8 32 25 x x x752512 Plug without centering 32.45 4.8 15 M8 30 25 x x x x752522 Compensation plug 32.45 4.8 15 M8 32 25 x x x752523 Two-piece compensation plug 32.45 4.8 15 M8 32 25 x x x x

ØD

Ød1 M

Ll1

l

ØD

Ød1 M

Ll1

l

752500

752502

752504

752505

752510

752512

752520

752522 752523

C Tighten to 20 ft lbs12,9

D Tighten to 15 ft lbs12.9

12.9

Plugs long SAFE 20

Plugs short SAFE 20



12.9F Tighten to 15 ft lbs

Plug fitting versions (preferably version E)

Ref. Description L l l1 M D d1 without air-blast

with air-blast

fitting version A/B

fitting version C/D

fitting version E/F

752515Centering plug medium lengthe.g. for vises

38.15 10.5 15 M8 32 25 x x x

752516Compensation plug medium lengthe.g. for vises

38.15 10.5 15 M8 32 25 x x x

752501 Oversize Centering plug longBore size Ø 26 mm 46.65 19 15 M8 30 26 x x

752503 Oversize Centering plug shortBore size Ø 26 mm 32.45 4.8 15 M8 30 26 x x

ØD

Ød1 M

Ll1

l

752515 752516 752501 752503

Special fitting of plugs

Stud screw to clampDockLock plug intoM10 blind hole.

Stud screw to clampDockLock plug intoM12 blind hole.

751552 751548

E Tighten to 20 ft lbs12.9

Plugs special application SAFE 20



Ref.M8 x 25 (12.9)

751551Ref.

M8 x 30 (12.9)751550

Ref.751590

Setup plug for built-up cylinder

Socket head screw for through hole plug mounting

Cover plug Mounting adapter for plugsBracket

Socket head screw to bracket 751 172

Circlip

Stud bolt for blind hole mounting of plugs

Ref.751570

Mounting adapter for plugs

Ref.751159

Ref.752534

Ref.751172

Ref.M12 x 35

751175

Ref.75100091

Collet and circular spring

Ref.752_00090 Collet751_00094 Circular spring

Spacers used to compensate height variations on flanged cylinder

Ref. Thickness752165K 2 mm

Indexing set-screw hardened, for Mini basic pallet 751 601

Ref.M8 (12.9)

751580

Washer for inclined lifting

Ref. Thickness752004-1.2 1,2 mm

Brass coverdisc for 752 ... Cover T-Slot Nuts

- 0+ 0,05

Ref. A B C D E F kg775 PT06 1412 22 16 13.8 8.0 M12 28 0.048775 PT06 1816 28 20 17.7 10.5 M16 30 0.085

Ref. D Thickness751998 Ø 10,5 mm 1 mm751999 Ø 8,55 mm 1 mm

- 0+ 0,10

Swarf protection of counterbores on units Attention: most important for automated applications

Accessories SAFE 20





752172

752172 I

752172 L

752172 LI

752172 LU

752172 LIU

752176

752176 I

G 1/4”





Ref. Description

752172 Standard752172 U with rear side media connection752172 L with air-blast cleaning752172 LU with air-blast cleaning and rear side media connection752172 I with indexing grooves752172 LI with air-blast cleaning and indexing grooves752172 LIU with air-blast cleaning, indexing grooves and rear side media connection

Ref. Description

752176 Standard752176 I with indexing grooves

Slim Line






Plugs SAFE 30


ØD

Ød1 M

L

l1

l

752178

752178 I

752178 L

752178 LI



Ref. Description

752178 Standard752178 L with air-blast cleaning752178 I with indexing grooves752178 LI with air-blast cleaning and indexing grooves

Bracket753170

Socket head screwM12x35751558




Tighten to 44 ft lbs

Ref. Description L l l1 M D d1 without air-blast with air-blast fitting version A fitting version B752702 Centering plug 37.6 8 18 M12 36 25 x x x x752712 Plug without centering 37.6 8 18 M12 34.5 25 x x x x752722 Compensation plug 37.6 8 18 M12 36 25 x x x x

752702 752712 752722

12.9

12.9




Ref.M12 x 50 (12.9)

753551

Ref.752734

Ref.753170

Ref.M6 x 25 2 pc. / cylinder

751557Ref.

M6 x 30 6 pc. / cylinder753555

Ref.M10 x 40 (12.9)

752551

Setup plug for built-up cylinder


Cover plug Bracket Washer for inclined lifting

Socket head screw to bracket 751 170

Socket head screw low head for flange mounting Socket head screw low head for flange mounting

Socket head screw for blind hole mounting of plugs

Ref.M16 x 45

753552

Ref.752_00095 Collet752_00094 circular spring


Ref. thickness752006-1 5.4 mm

Ref.752790

Indexing set-screw hardened, for Mini basic pallet

Ref.M10 (12.9)

753580

Ref. thickness752168 2 mm


Ref. D thickness751998 Ø 10,5 mm 1 mm


- 0+ 0,10



Accessories SAFE 30




753172

753172 I

753172 L

753172 LI

753172 LU

753172 LIU

G 1/4”



Ref. Description

753172 Standard753172 U with rear side media connection753172 L with air-blast cleaning753172 LU with air-blast cleaning and rear side media connection753172 I with indexing grooves753172 LI with air-blast cleaning and indexing grooves753172 LIU with air-blast cleaning, indexing grooves and rear side media connection





753178

753178 I

753178 L

753178 LI



Ref. Description

753178 Standard753178 I with air-blast cleaning753178 L with indexing grooves753178 LI with air-blast cleaning and indexing grooves

Bracket753170

Socket head screw M16x45753552


pull-in force 6,750 lbs retention force 20,200 lbs repeat accuracy ±0.0002"







Ref. Description L l l1 M D d1 without air-blast with air-blast fitting version A fitting version B753702 Centering plug 44,4 8 26 M16 48 32 x x x x753712 Plug without centering 44,4 8 26 M16 46,5 32 x x x x753722 Compensation plug 44,4 8 26 M16 48 32 x x x x

ØD

Ød1 M

L

l1

l

753702 753712 753722

12.9

12.9

Ref.M16 x 60 (12.9)

Ref.753534

Ref. thickness753023-1 6.9 mm

Ref.M12 x 50 (12.9)

753551


Cover plug Bracket Washer for inclined lifting

Socket head screw to bracket 751 170Socket head screw for blind hole mounting of plugs

Ref.M16 x 45

753552

Ref.753170

Plugs SAFE 50

Accessories SAFE 50



Accessories SAFE 50




- 0+ 0,10


Ref.753591

Setup plug for built-up cylinderSocket head screw low head for flange mounting Socket head screw low head for flange mounting

Ref.753 00095 Collet753 00094 circular spring


Ref. thickness753165 3 mm

Spacers used to compensate height variations on flanged cylinder Indexing set-screw hardened, for Mini basic pallet


753556Ref.

M8 x 30 2 pc. / cylinder751553

Ref.M10 (12.9)

753580



SAFE 20/30/50 Basic Pallets Indexable

SAFE 20 Standard Base Plates

SAFE 20 Basic Pallets

Page

Page

Page

27

28-29

30

zero-point clamping SAFE



753580

indexing set screws mounted

753580


751580


Mini basic pallet Safe 20, indexable

Basic pallet Safe 30, indexable

Basic pallet Safe 50, indexable

Ref. Material

751601 High-strength aluminum with plug bore, 4 indexing set screws mounted Nr. 751580

Ref. Material


Ref. Material


Basic pallets indexable SAFE 20 / 30 /50





Ref External dimensions Spacing Optionally Swing circle

752220-1 396 x 196 x 55 mm 200 mm ± 0,01 with air-blast cleaning Ø 445 mm752225-1 396 x 196 x 55 mm 200 mm ± 0,01 without air-blast cleaning Ø 445 mm

2 unit base plate

Also available in pneumatic version

Coupling collar air 758 816, please order separately. See page 31.

Swing

196

396

025 25

0

100

100

Ø445

46

55

Optional:Cover plate 752220 AB

4 unit base plate


752200-1 396 x 396 x 55 mm 200 x 200 mm ± 0,01 with air-blast cleaning ø 560 mm752205-1 396 x 396 x 55 mm 200 x 200 mm ± 0,01 without air-blast cleaning ø 560 mm752250-1 446 x 446 x 55 mm 250 x 250 mm ± 0,01 with air-blast cleaning ø 631 mm752255-1 446 x 446 x 55 mm 250 x 250 mm ± 0,01 without air-blast cleaning ø 631 mm



Swing

396

396

0

100

100

025 25 100

100

Ø5604655

Swing

446

446

0

125

125025 25 125

125

46

55

Ø631

Optional:Cover plate 752200 AB or 752250 AB

Standard base plates with patented collet lock SAFE 20





6 unit base plate


752270-1 396 x 596 x 55 mm 200 x 200 mm ± 0,01 with air-blast cleaning ø 716 mm752275-1 396 x 596 x 55 mm 200 x 200 mm ± 0,01 without air-blast cleaning ø 716 mm




8 unit base plate


752280-1 396 x 796 x 55 mm 200 x 200 mm ± 0,01 with air-blast cleaning ø 890 mm752285-1 396 x 796 x 55 mm 200 x 200 mm ± 0,01 without air-blast cleaning ø 890 mm



596

396

0125

200

2007 5

0

100

100

46

55Swing Ø716

025 25300

100

100

300

0

100

100

796

396

4655

Swing Ø890

Standard base plates with patented collet lock SAFE 20




480

410

Weight: 15 kg

200

125

Ref. Description

758800-1-220V Input: 220 Volt Output: 950 psi / 950 psi oil pressure

758800-1-110V Input: 110 Volt Output: 950 psi / 950 PSI oil pressure

Recommended hydraulic oil: ISO-VG 32-46

Ref. Description

758800-5L Input: 220 Volt Output: 950 psi / 950 psi oil pressure

Oil flow: 2.3 I/Min (0.61 GPM)Oil volume: 2 L (0.5 Gallon)Recommended 1 - 30 Cylinder SAFE 20 1 - 15 Cylinder SAFE 30 1 - 8 Cylinder SAFE 50

Oil flow: 5,5 l/min (1.5 GPM)Oil volume: 5 l (1.3 Gallon)Recommended ab / from 20 Cylinder SAFE 20 ab / from 10 Cylinder SAFE 30 ab / from 6 Cylinder SAFE 50

395±0.2

200±

0.01

200±0.01

395±

0.2

40.3+0-0.2

N7 N8

A

4 unit Basic pallet

Pressure units e. hydraulic pumps for SAFE and AutoSAFE

Basic pallets SAFE 20

Ref. Spacing Material

751615 200 mm ± 0,01 high-strength aluminum AlSiMg, plug bore face ground, top face raw machined

751617 250 mm ± 0,01 high-strength aluminum AlSiMg, plug bore face ground, top face raw machined



Ref. Description

758808 2 m replacement hose without coupling

758809 3 m replacement hose without coupling

758809-1 2 m replacement hose without coupling

Ref. Description

758816 Coupling collar G 1/8" air

Ref. Description

758829 Non reflux flow control valve for distributor blocks

Spare parts, pipework, coupling

Ref. Description

758845 Reduction piece 1/8" x 3/8"

Ref. Description

758814 Reduction long G 1/8" x G 1/4"

758838 Reduction long G 3/8" x G 1/4"

Ref. Description

758813 Coupling collar G 1/4"oil

758813-1 Dust cap

Ref. Description

758812 Coupling plug G 1/4" oil

758812-1 Dust cap

Ref. Description

758811 Coupling plug G 1/8" air

758811-1 Dust cap

Ref. Description

on request 3 x 3 m Threefold hose without coupling

Ref. Description

758802 2 x 3 m Twin hose without coupling



Ref. Description

758854 Threaded plug G 3/8"

Ref. Description

758855 Threaded fitting Ø 6 x G 1/8"

Ref. Description

758856 Threaded fitting T 6

Ref. Description

758857 Threaded fitting W 6

Ref. Description

758858 Threaded fitting K 6

Ref. Description

758859 Threaded fitting, rotatable

Ref. Description






Ref. Description

758847 Threaded reduction piece G 1/4" x G 3/8"

Ref. Description

758848 Double connector piece G 1/4" x G 1/4"

Ref. Description

758830 Threaded plug G 3/4" -16UNF for 758 823

Ref. Description


Ref. Description


Ref. Description


Ref. Description

758850 Threaded reduction piece G 1/4" x G 1/8"

Ref. Description


Spare parts, fittings



Total protection from dirt by automatic sealing of the collet lock and air-blast cleaning from swarf and coolant through the center and support isles. Piston position and work-piece position monitoring by hydraulic and air-flow metering.

AutoSAFE flanged cylinders for automated manufacturing with the highest degree of security.

Automation

highest reliability



The LA and LAU Series are representing a veritable break-through for the automation of zero-point workholding

– air-blast cleaning from swarf and coolant through the center and support isles.

– absolute operational security by monitoring of piston position and isle surfaces.

– pre-locking effect of the collet, important on vertical arrays.

– form-fit connection between the patented collet lock and the plugs through large contact area.

– the pre-centering of the plug facilitates the automated loading.

– accessible from the top makes for easy servicing.

ClampedReleased

Air-blastPallet monitoring Piston monitoringRelease

Automated manufacturing with the highest degree of security!




G 1/4”



752160 LA 752160 LAU

Ref. Description

752160 LA with air-blast cleaning through center and support isles

752160 LAU with air-blast cleaning through center and support isles and rear side connection for oil and air


Built-in cylinders for base-plates, set-up stations, measuring machines SAFE 20



752150 LA

Ref. Description

752150 LA with air-blast cleaning through center



Plugs SAFE 20


Ref. Description L l l1 M D d1 without air-blast with air-blast fitting version A fitting version B752504 Centering plug 46.6 19 15 M8 32 25 X X X752510 Plug without centering 46.6 19 15 M8 31,5 25 X X X X752520 Compensation plug 46.6 19 15 M8 32 25 X X X X

ØD

Ød1 M

L

l1

l

752504 752510 752520

A B Tighten to 15 ft lbsmin. 12.9

+0.

5

Tighten to 20 ft lbsmin. 12.9

+0.

5

Ref.M5 x 12 (8.8)

752552

Socket head screw low head for Support ring

Ref. thickness752539 5,7 mm

Support ring hardened

Changing pallets for automotion always mount with hardened Support ringRef.: 752539 Support ringRef.: 752552 Socket-head screw 6 x M5 x 12

10 pc / ring



Flanged Cylinders Automated manufacturing with the highest degree of security. AutoSAFE 30

The AutoSAFE Series are representing a veritable break-through for the automation of zero-point workholding

– total protection from dirt by automatic sealing of the collet lock.

– air-blast cleaning from swarf and coolant through the center and support isles.

– absolute operational security by monitoring of piston position and isle surfaces.

– pre-locking effect of the collet, important on vertical arrays.

– form-fit connection between the patented collet lock and the plugs through large contact area.

– the pre-centering of the plug facilitates the automated loading.

– accessible from the top makes for easy servicing.

Released Clamped

Air-blastPallet monitoring Piston MonitoringRelease

752170-31 LAK 752170-31 LAUK


Ref. Description

752170-31 LAK with air-blast cleaning through center, and support isles, pneumatic support control for isles, hydraulic piston position monitoring

752170-31 LAUK with air-blast cleaning through center, and support isles, pneumatic support control for isles, hydraulic piston position monitoring. Rear side media connection.


Automated manufacturing with the highest degree of security!

Ø124

Ø124

Ø160

Ø160

85 60

60ma

x. 2

2

25

Ø124

Ø124

Ø160

Ø160

85 60

max. 2

2

25





Ref. Description L l l1 M D d1 with air-blast fitting version A fitting version B752704 Centering plug 38.5 8 18 M12 30 25 x x x752714 Plug without centering 38.5 8 18 M12 28.9 25 x x x752724 Compensation plug 38.5 8 18 M12 30 25 x x x

Ref. Description L l l1 M D d1 with air-blast fitting version A fitting version B752705 Centering plug 45.4 14.9 25 M12 30 25 x x x752715 Plug without centering 45.4 14.9 25 M12 28.9 25 x x x752725 Compensation plug 45.4 14.9 25 M12 30 25 x x x

ØD

Ød1 M

L

l1

l

ØD

Ød1 M

Ll1

l

752704

752705

752714

752715

752724

752725





12.9

12.9

12.9

12.9

mount without hardened Support ring!

always mount with hardened support ring Ref.: 752543 (page 42)

A

150.

50.

0+

B

150.

50.

0+

+0.

5

0.5

0.0

+ 0.5

0.0

+

Plugs short AutoSAFE 30

Plugs long AutoSAFE 30



Ref.75200095-AS Collet75200094 Circular spring



Brass coverdisc for 752 ... Cover

- 0+ 0,10


T-Slot Nuts


Ref.M12 x 50 (12.9)

753551

Ref.M5 x 12 (8.8)

752552


752555

Ref.M10 x 40 (12.9)

752551



Socket head screw low head for flange mounting


Ref. Thickness752168 2 mm

Ref. Thickness752543 5,7 mm


Support ring hardened (at plug 752705, 752715, 752725)

10 pc / ring


751557

Socket head screw low head for flange mounting

Accessories AutoSAFE 30




Flanged cylinders modular construction AutoSAFE 30with taper center

752170-60 LA 752170-60 LAU


Ref. Description

752170-60 LA AType Azero-point center

with air-blast cleaning through center, and support isles, pneumatic support control for isles, hydraulic piston position monitoring

752170-60 LA BType BCompensation center

with air-blast cleaning through center and support isles, pneumatic support control for isles, hydraulic piston position monitoring

752170-60 LA CType Cwithout centering

with air-blast cleaning through center, and support isles, pneumatic support control for isles, hydraulic piston position monitoring.

752170-60 LAU AType Azero-point center

with air-blast cleaning through center, and support isles, pneumatic support control for isles, hydraulic piston position monitoring With rear side media connection

752170-60 LAU BType BCompensation center

with air-blast cleaning through center and support isles, pneumatic support control for isles, hydraulic piston position monitoring. With rear side media connection.

752170-60 LAU CType Cwithout centering

with air-blast cleaning through center and support isles, pneumatic support control for isles, hydraulic piston position monitoring. With rear side media connection.

5530

(3)

Ø124

Ø160

Ø160

max. 2

7

Ø124

Ø160

Ø160

55

55

30

(3)

max. 2

7

Spacing tolerance compensation by cylinder

Type A zero-point center

Type B compensation center

Type C without centering

A B

CC

Spacing differences are compensated by the combination of the taper centers A and B.

Spacing tolerance must be within 0.0008"



Tapercenter, exchangeable


Ref. Description L l l1 M D d1 with air-blast fitting version A fitting version B752706 Taper plug 45.4 14.9 25 M12 30 25 x x x

752706



ØD

Ø31

.29

16°

Ød1 M

L

l1

l

150.

50.

0+

150.

50.

0+

Plugs long AutoSAFE 30with taper center



Ref.752_00095-AS Collet752_00094 Circular spring





- 0+ 0,10


Ref.M12 x 50 (12.9)

753551

Ref.M5 x 12 (8.8)

752552Ref.752017-4

Ref.752017-6

Ref.752017-8

Ref. M6 x 30 6 pc. / cylinder742M6x30

Ref.M10 x 40 (12.9)

752551



Socket head screw for flange mounting


Ref. Thickness752168 2 mm

Ref. thickness752543 5,7 mm


Support ring hardened (at plug 752705, 752715, 752725) Conical center A Conical center B Conical center C

10 pc / ring


751561

Socket head screw for flange mounting

Accessories AutoSAFE 30with taper center



vb-AutoSLAVE P8-16 robot unit

DockLock base plate 396 x 396 x 55 mmin steel with4 cylinders 752150 LAprojecting by 10 mm Spacing 200 x 200 mmConnections by rotary distributor (Machine tool)

1

Basic pallet 320x320x40 mm4 clamping bolts fitted

4 10 kg

in high strength aluminum, Spacing 200 x 200 mmwith hardened support disks.

1 pc. centering plugs 7525042 pc. Plug without

centering 7525101 pc. compensation plugs 752520

320

320

30

170

200

200

4045,7(28)

Ref.

752400 Automation packageSet 4 unit

Ref.

752410 Basic palletfor automation



Application Examples

Kurt® ManufacturingIndustrial Products Division9445 E. River Road NW, Minneapolis, MN 55433

Phone 763.574.8309 Toll Free Phone US & Canada 1.877.226.7823 Fax 763.574.8313 Toll Free Fax US Only 1.877.226.7828email [email protected] www.kurtworkholding.com

AngLock, ArmLock, CarvLock, Cluster Tower, CrossOver, D688, DL430, DX6, DoubleLock, Groove Lock, InnerLock, Kurt, SeraLock, and VersatileLock are registered trademarks of Kurt Manufacturing.

DoveLock, DX4, Kurt Smart, MaxLock, PinLock, SideWinder, and ToolBlox are trademarks of Kurt Manufacturing.

Printed in USA © Copyright. All rights reserved LIT.DLZPCATALOG.07.18

zero-point workholding zero-point...the centering plug defines the zero-point. it centers with the...

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