zaber & zubair (home) e-brochure

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Page 1: Zaber & Zubair (Home) E-Brochure
Page 2: Zaber & Zubair (Home) E-Brochure

Our mission is to be leading & flexible manufacturer in the home textile industry and satisfy the needs of our customers.

Zaber & Zubair Fabrics Limited has successfully passed another challenging year and turned towards its 12th year, which is the reflection of dedicated team work with clear mission in mind.

Last 11 years everyone in this organization worked hard with delegation of authority, true leadership of the management and developed Zaber & Zubair as a successful organization that now ready to move forward with more enthusiasm and better preparation to achieve bigger target in this changing environment of global market.

I must admit that, this success came through the guidance and trust of our each valuable customer around the world! I extend warm gratitude along with our honest compliments to all of them.

Our mission is to be leading & flexible manufacture in the home textile industry and satisfy the needs of our customers. Our commitment is to cost effective production, with the compliance to the minimum requirement of product standards. At the same time we ensure that Zaber & Zubair complies with all legal, social and environmental requirements.

This year we have invested further for increasing on capacity by putting more brand new machineries in spinning, weaving, processing and stitching. To ensure that Zaber & Zubair safely disposes all its effluents, we have also doubled the capacity of ETP. The employees are given adequate trainings for their development in skills, personal safety and environmental protection.

Zaber & Zubair is completely ready with enough capacity and adequate human resources to face future challenges.

All the Best!

Md. Nurul IslamChairmanNoman Group.

2nd cover Page # 1

Page 3: Zaber & Zubair (Home) E-Brochure

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P ❏ Yasmin Spinning Mills Ltd. Spinning unit with 80,000 spindles.❏ Sufia cotton Mills Ltd. Spinning unit with 50,000 spindles. ❏ Talha Spinning Mills Ltd. Spinning unit with 50,000 spindles. ❏ Zaber Spinning Mills Ltd. Spinning unit with 82,000 spindles.❏ Zubair Spinning Mills Ltd. Spinning unit with 72,000 spindles.❏ Noman Spinning Mills Ltd. Spinning unit with 66,000 spindles.❏ Artex Fabrics Ltd. Largest warp knitted fabric manufacturers in South East Asia.❏ Marium textile Mills Ltd. Producing a variety of synthetic fabrics❏ Sufia Fabrics Ltd. Producing synthetic fabric for curtain and lace.❏ Noman Textile Mills Ltd. Weaving unit with 185 Tsudakoma Airjet looms.❏ Noman Weaving Mills Ltd. Weaving unit with 175 Toyota Air jet looms.❏ Saad Saan Textile Mills Ltd. Weaving unit with 1230 Sulzer looms.❏ Ismail Textile Mills Ltd. Weaving unit with 215 Tsudakoma Air jet looms❏ Noman Composite Mills Ltd. Weaving unit with 270 Tsudakoma Air jet looms.❏ Noman Home Textiles Weaving unit with 310 Airjet looms.❏ Zarba Textile Mills Ltd. Weaving unit with 220 Airjet looms.❏ Talha Fabrics Ltd. Weaving unit with 460 Aitjet looms.❏ Noman Fashion Ltd. Dyeing, printing and finishing unit.❏ Talha Tex Pro Ltd. Dyeing. printing and finishing unit.❏ Zaber & Zubair Fabrics Ltd. Vertically integrated textile mills, manufacturing home textile product & exporting 100% to international market.❏ Noman Fabrics Ltd. Vertically integrated textile mills, manufacturing textile & garments product & exporting 100% to international market.❏ Zaber & Zubair Accessories Ltd. 100% export oriented accessories.❏ Zubair & Brothers Ltd. Housing & Real Estate.

❏ Saad San Apperls Ltd. 100% Export Oriented Fashion Fabric Industry.❏ Noman Terry Towel Mills Ltd. 100% Export Oriented Terry Towel, Yarn Dyeing & Twisting Industry with 144 Nos. Terry Looms.(Under Construction).

In 1968 the footstep of Noman Group was established by putting a trading company in Dhaka as its first venture of business which eventually led the company turn into manufacturing of textile products in 1975 with a vision of contributing the founder’s true leader-ship for the well being towards the country’s economy.

From then on, the business was expanded and diversi-fied into many different manufacturing sectors of textile products. At present The Noman Group has become one of the largest textiles manufacturing entities in Bangladesh with its 25 companies all together of spinning of cotton and polycotton yarn, manufacturing of various synthetic fabric, mesh fabrics, warp knitting fabrics etc. Due to the diversifi-cation and the continuation of investing into these 25 companies, has given a chance to offer large number of employment opportunities and healthy contribution towards the country's economy. The group has currently given employment to 24000 people and the total turnover of the group in the year of 2010 was USD 580 million. Out of which, USD 290 million was from exports.

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Page 4: Zaber & Zubair (Home) E-Brochure

Zaber & Zubair Fabrics was incorporated in 1997 with a mission to grow up as an internationally recog-nized home textile manufacturing company, by meeting day to day’s market requirement and achieving customers’ satisfaction.

Zaber & Zubair has commenced its commercial production from March 2000.

The manufacturing process of Zaber & Zubair is vertically integrated with Spinning, Weaving Printing & Dyeing with complete Back Process including CAD Designing Studio, Sengeing & Desizing, Continuous Bleaching Plant and Stitching Unit

The mill is located at Tongi, near to Dhaka, the capital city of Bangladesh.

The company has invested around US$ 350 million to set up the state of the art machineries to meet the challenges of 21st century’s Textiles World.

The mill will have daily capacity of producing about 570,000 meters of finished fabrics or 110,000 sets of various home textile products including bed linens, window furnishings, table and kitchen linen in 2011.

Due to the true leadership of the Management, highly skilled expatiates from various countries and 7,000 dedicated and hard working employees; Zaber & Zubair has crossed over US$ 725 million of exports till 2010.

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Page 5: Zaber & Zubair (Home) E-Brochure

U A L I T Y P O L I C YZaber & Zubair Fabrics is committed to satisfy customer expectations and needs and striving for excellence and continual improvement by providing quality products and services confirming fully to customers' regulatory and internal requirements. This, in turn ensures our continuing growth and success in the global market.

We will achieve our goals by establishing and maintaining an effective and efficient Quality Man-agement System, through which our corporate and departmental objectives and targets are estab-lished and our measured performance is routinely evaluated. Attaining the required label of quality in our Textile Product and support services is an integral part of all our day to day activities and must remain the focus of our attention at the times. Each member of our team is accountable for ensuring conformance to our written procedures, and contributing towards continually improve-ment our overall performance.

We believe, opportunity for improvement is always there. Zaber is not only concentrated to improving its quality and service, the management also have the intension to improve and maintain international standards in working, social & environmental aspects in an acceptable level.

A dedicated compliance team, with close monitoring of management people maintains all the working conditions, social & environmental requirements of local authority as well as customers' code of conducts. Zaber maintains one of the largest ETP (Effluent Treatment Plant) of a capacity of approx. 360 m3 per hour with technical support from a European company to treat the entire used water of different chemical process.

As a result of the effort Zaber achieved recognition of many international bodies as well as customers' acceptance through third party audits. The remarkable achievement of the companies are :

❏ ISO 9001:2000 (audited by URS) ❏ BRC Global Standard Consumer Product (by British Retail Consortium) (audited by SGS, Pakistan) ❏ Oeko-Tex (by Testex) ❏ BSCI (Business Social Compliance Initiative) (audited by SGS) ❏ SMETA Audit /SEDEX Member ❏ Several audits on ETI (Ethical Trade Initiative) base code by different third party audit companies.

Following standards are under implementation and will be audited within 2011

❏ ISO 14001 (audit by URS)

The company is also audited and approved by many customers through third party auditor according to their code of conducts.

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Page 6: Zaber & Zubair (Home) E-Brochure

The new setup of Printing & Dyeing facility is going to be equipped with :

Pre - Treatment1 Continuous Bleaching Goller Germany 1.8 m2 Mercerizing Goller Germany 1.8 m

Printing2 Rotary Printing J-Zimmer Austria 2.8 m

Dyeing1 Thermosol Monforts Germany 1.8 m1 Pad Steam Goller Germany 1.8 m

Finishing3 Stenter Monforts Germany 1.8 m1 Washing Goller Germany 1.8 m1 Sanforizing Monforts Germany 1.8 m

At Zaber & Zubair the dyeing unit is completely integrated from back process to finishing. The set up of wide range of machineries facilitate us to produce finest solid colors fabrics from the ranges of light to medium and dark. The unit is well equipped to continuous process of fine quality high value products like sateen, dobby, jacquard, waffles, voiles, half panama, twill, duck in 100% cotton and poly cotton made from long staple fibers.

SOLIDSPage # 9Page # 8

EXPANSION PLAN

Page 7: Zaber & Zubair (Home) E-Brochure

With upto 2.8 meter width rotary printing machines of 12, 16, 20 & 26 color facilities & Flat Bed Printing, Zaber & Zubair prints on an average 235,000 meters in a day. All the machines are from Zimmer, Austria.

Guaranteed quality of fabrics is provided by an un-interrupted process flow backed by our state-of-the-art laboratory enforcing the strictest of quality standards.

With this printing facility, Zaber & Zubair is capable for both pigment & reactive prints in rotary & flat bed.

PRINTSPage # 11Page # 10

Page 8: Zaber & Zubair (Home) E-Brochure

Zaber & Zubair’s one of the efforts is to continuously cope up with market trends with innovative ideas and work-manship. We facilitate our customers with our diversified range of products. Z&Z is specially equipped to develop and produce embellished products like embroidered, piped, laced, pin tucks, appli-qué etc. Specially we are doing embroidery with our in house machines.

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Embellishments

Page 9: Zaber & Zubair (Home) E-Brochure

WINDOWS KITCHEN LINENSZaber & Zubair is into a wide range of window treatment. Apart from different type of curtain like Loop, Lined, Tab Top, Header Channel, Eyelet, we are producing different kind of embellished curtain as well i.e. embroidered, piped, laced and many other.

As a part of this, Zaber is producing specialized fabric for curtain. Half Panama, Slub yarn, Voile, Twill, Jacquard, Duck, higher count sateen and many type of heavier weight curtain fabrics are in range.

Apron, Oven Mit, Gloves, Pot Holder, Table Cloth, Place Mat, and Napkin is in regular product range.

Specialized fabrics are been woven and different fabric treatments are been arranged for this type of products.

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Page 10: Zaber & Zubair (Home) E-Brochure

SPINNINGOne of the strong spinning bases in the country equipped with brand new state of art machineries strongly back up the entire process. Well-organized spinning units have a capacity for constantly checking quality standard and a distinctive product variety.

The group has six spinning mills that contains 400,000 spindles and produces 210,000 kgs yarn daily.

Zaber & Zubair Fabrics has 1231 shuttle-less SULZER & 1835 Airjet looms. Wider width loom includes 320 dobby machines producing 570,000 meters of fabric in a day. This is one of the strength of the company and biggest among the similar trade throughout the country.

247 Air Jet looms are expected to be in operation by August 2012 that will add another 80,000 meters of fabric.

In total the mill will have the capacity of producing 650,000 meters of fabric per day by end of 2012.

With this strong backup of weaving unit, Zaber is capable to produce lower till higher thread count in plain & sateen weave fabric using single, double and four pick insertion, twill, half panama, voile & different types of dobby patterns.

WEAVINGPage # 17Page # 16

Page 11: Zaber & Zubair (Home) E-Brochure

Pre - Treatment4 Singeing / De-sizing Osthoff Germany 2.8m-3.2m3 Continuous Bleaching Goller, Brugman Germany, Holland 2.8m-3.2m2 Mercerizing Brugman, Goller Holland, Germany 3.2m

Printing & Dyeing5 Rotary Printing (12-16-20-26 Col) J-Zimmer Austria 1.6m-3.2m3 Coupon J-Zimmer Austria 2.8m1 Flat Bed Printing J-Zimmer Austria 3.2m2 Thermosol Kuster, Aztec, Monforts Germany, U.S.A 3.2m2 Pad Steam Babcock Germany 3.2m1 IR Stenter Monforts Germany 3.2m

Finishing6 Curing Stork, Arioli, Babcock Holland, Italy, Germany 2.8m-3.2m13 Stenter Babcock, Monforts Germany 2.8m-3.2m2 Washing Brugman Holland 3.2m2 Calendar Ramisch Guarneri Italy 2.8m-3.2m2 Sanforizing Monforts Germany 3.2m 1 Peaching Karu Italy 1.8m1 Steaming Arioli Germany 3.2m

Raising (Flannel)6 Brushing Machine Sucker Muller Germany 3.2m

STITCHINGA dedicated workforce of 2500 highly skilled workers enable our stitching unit to process 103,000 Bed Sets, 6,000 Pairs Curtain & 1000 quilted comforter a day.

Current Production lines includes Quilt Cover, Valance Sheet, Curtain, Flat & Fitted Sheet, Pillowcase, Decorative Pillows and Comforter to meet customer demands.

Also the unit is capable to produce a wide range of high quality embellished products of various attachments like trim, lace, piping and many others.

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Page 12: Zaber & Zubair (Home) E-Brochure

LABORATORYWith a well furnished in-house laboratory, Zaber & Zubair is capable to do most of the common tests that a customer looks for. i.e;

HVI Spectrum for raw cotton testingCount & Imperfection of Yarn through Uster TesterWashing Dimensional ChangesColorfastness to LightColorfastness to RubbingColorfastness to WashingColorfastness to WaterResistant to PillingAbrasion ResistantFabric WeightAppearance after washTear StrengthTensile StrengthSeam SlippageFormaldehyde ContentPH Color comparison through spectro photo meterDye Padder for lab dipDryer & Stenter for chemical testing

Design Department of Zaber & Zubair Fabrics includes both CAD and Manual designing section with 7 CAD Stations, 2 Drum Plotter, 2 Auto Film Processors, Large format scanner & Laser Engraving.

An expert team of designers create the design with professional touch. Apart from that, Zaber & Zubair have a collection of their own designs. Keeping in mind the trends and changes of taste in different market; we buy designs from renowned International Studios to support our customers.

"Quality concern for everyone" is philosophy for professional workforce at Zaber & Zubair Fabrics. Quality control procedures are carried out at every stage during production. From selection of cotton, spinning, weaving, printing, stitching and packaging of final product, each process is scrutinized and controlled to the market's individual quality standards. Keen commercial thinking and ever mindful of the exacting specifications and requirements of international standards, as well as crucial balance between the quality and value of customers’ satisfaction.

3rd CoverPage # 20