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YOUNGHAE ENGINEERING CO., LTD., YOUNGHAE CO., LTD.
Copyright ?010 by YOUNG HAE ENG. All rights reserved.
www.younghaeeng.kr
YOUNGHAE ENGINEERING CO., LTD. TEL.: +82-55-345-0109, FAX: +82-55-345-9841 YOUNGHAE CO., LTD. TEL.: +82-55-342-0109, FAX: +82-55-345-9842
Project Name: Building of marine plant & power generation facility manufacturing plant
Location: 1291 Hyangchon-dong, Sacheon-si, Gyeonsangnam-do (inside the Samcheon new-harbor)
Project Area: 25,060 ㎡ (about 7,500 pyeong)
Rental contract with Gyeongsangnam-do (Obtained construction implementation permit of harbor in Feb. 2012) Completion of investment plan for Samcheon new-harbor hinterland with 25,060 ㎡ (Feb. 2013) Site preparation for shipbuilding and marine plants & power generation facility manufacturing location (Since March 2013) Installation of plant construction, equipment, electrical facilities
Marine plant & power generation facility manufacturing commencement
1 Gross area 25,060㎡(7,580 pyeong)
2 Manufacturing facilities
Cannery Plant Bldg. 5,125㎡ (1,550 pyeong)
Pre-treatment & coating plant 3,150㎡ (953 pyeong)
Substation 150㎡ (45 pyeong)
3 Others
Security & Information Bldg. 10㎡ (3 pyeong)
Office, cafeteria 200㎡ (60 pyeong)
Buffer & Road 16,425 ㎡ (4,969 pyeong)
Cannery Bldg. B
Cannery Bldg. A
Office Bldg. Security
① Plant facilities
Company Outline …… 04 Major Achievement …… 05 Company History …… 09
Management Ideology …… 12
Organizational Chart …… 13 Certification Status …… 15 Manufactured products and
construction performance …… 20
Equipment Status …… 32
Factory Lay out …… 36 Map …… 37
Table of Contents
Project area: Shipbuilding equipment, ship marine engine parts, power generation facilities, steel facilities, marine plant, industrial plant, nuclear power facility, parts, desalination plant, etc.
Asset: 32Bil. (not including new harbor)
Plant No. 1: 1082-11 Jangbang-ri, Hanrim-myeon, Gimhae-si, Gyeongsangnam-do Area (Site 8,000 pyeong, Building area 3,000 pyeong) YOUNGHAE ENGINEERING CO., LTD. TEL.: +82-55-345-0109, FAX: +82-55-345-9841 Employee status: 84 people (4 Executives, 15 managers, 65 production employees)
Plant No. 2: 1080-3 Jangbang-ri, Hanrim-myeon, Gimhae-si, Gyeongsangnam-do Area (Site 5,000 pyeong, Building area 2,000 pyeong) YOUNGHAE ENGINEERING CO., LTD. TEL.: +82-55-342-0109, FAX: +82-55-345-9842 Employee status: 67 people (2 Executives, 15 managers, 50 production employees)
Plant No. 3: 21 Yangdongnonggongdanji-gil, Hanam-eup, Miryang-si Area (Site 5,000 pyeong, Building area 2,000 pyeong) Employee status: 17 people (3 Executives, 5 managers, 13 production employees) Plant No. 4: 1291 Hyangchon-dong, Sacheon-si, Gyeonsangnam-do (inside the Samcheon new-harbor)
Area (Site 7,580 pyeong, Building area 2,611 pyeong) Employee Status: 50 people (8 managers and 42 production employees)
YOUNGHAE ENGINEERING CO. LTD., 8
Company Outline
Doosan Engine Co., Ltd.
• GAS & AIR RECEIVER
• CHAIN WHEEL FRAME
• AIR COOLER CASING
Dosan Heavy Industries
• Singori Nuclear Plant Unit 4: Front Standard construction components
• Uljin Nuclear Plant Units1 and 2: Retrofit construction components
• Boryeong nuclear plant unit 6: Large capacity performance improvement LP CASING
• Sinuljin Nuclear Plant Units1 and 2: MSR Components
• YANBU 2 Thermoelectric Power Plant: LP CASING MINOR ITEM
• Hanam CHP (Cogeneration Plant): LP CASING ALL ITEM
YOUNGHAE ENGINEERING CO. LTD., 9
Major Achievement
Since 2008
Since 2010
STX Metal, STX Heavy Industry, STX Engine
• GAS & AIR RECEIVER - B&W TYPE (including 8K90ME- C ) - REVERSING CHAMBER (including 8K90ME- C ) - CHARGING AIR PIPE - STRONG BACK RING (WELD TYPE) development completion
• ROLLS ROYCE - Including GAS TURBINE BASE
Samsung Techwin • SKID ASS’Y(SG-G425-2) • SM 8000 GEAR BOX ASS’Y Development • OIL TANK ASS’Y development including SM 8000 • FRAME STEEL ASS’Y Development • Base Frame/Oil Tank mass production (80 units/month) • Parts development and mass production, including Dresser-Rand SUS 316L material Air Intake Screen •Participation in a number of product development conducted by the Samsung Techwin's development & purchase part
YOUNGHAE ENGINEERING CO. LTD., 10
Major Achievement
Since 2010
Since 2010
POSCO
• Cork
- P/CAR DRIVE UNIT
- P/CAR LEVELLING UNIT
- P/CAR RAM BEAM
• W/BEAM CONVEYOR
• Vacuum air-conditioning facilities
• VESSEL Etc.
POSCO E&C
• MEXICO No.2: CGL steel structure
• Sasunjae new furnace project: Water cool beam
• Production of belt conveyor for raw material transportation of
Gwangyang No. 1 Blast Furnace
YOUNGHAE ENGINEERING CO. LTD., 11
Major Achievement
Since 2010
Since 2010
Samsung Heavy Industries Co., Ltd.
• JACK ST. MALO Project
Hyundai Heavy Industries Co., Ltd. • ALLEGHENY HOT STRIP MILL Project: ROLLER TABLE
Hyundai Steel
• Three units of mobile equipment PECS: DUCT & Structure
YOUNGHAE ENGINEERING CO. LTD., 12
Major Achievement
Since 2011
Since 2012
Since 2012
2008
Feb. Establishment of YOUNGHAE ENGINEERING CO., LTD.
Feb. Marine engine parts gas receiver production
Mar. Registered as a partner company of Doosan Engine
Acquired the quality management system ISO 9001 certification
Nov. Acquired the single PPM quality certification
2009
Apr. Awarded single PPM merit recognition from the minister of the Small and Medium Business Administration
Jun. Doosan Engine Chain Wheel Frame development & production
Aug. Doosan Engine independent inspection certification
Oct. Samsung Techwin registration and development of four items including
gear box
Dec. Registered as a maintenance qualifying company of Korea East-West
Power Co., Ltd.
YOUNGHAE ENGINEERING CO. LTD., 13
Company History
2010
Feb. DNV welder classification certification
Mar. Authorized and registered of enterprise annex laboratory
Jun. Awarded an excellent cooperative company of Doosan Engine
Jun. Registered as a partner company of Doosan Heavy Industries
Sep. Registered as a cooperative company of STX Metal
Oct. Gas & Air Receiver Production (Low-speed all models)
Dec. Air Cooler Casing development completion and mass production (all models)
2011
Apr. Renewal of ISO2001/2008
Jul. Automatic cutting & welding complex M/C , including
two caes patent pending
Jul. Parts material specialized company certification (the Ministry of Knowledge Economy)
Sep. Inno-Biz Technology Innovation small-medium business certification
Oct. Establishment of YOUNGHAE CO., LTD.
YOUNGHAE ENGINEERING CO. LTD., 14
Company History
2012
Jan. ABS welder classification certification
Mar. Commencement of POSCO India CGL BUNG construction structure
Mar. Renewal of ISO9001:2012
Apr. ASME STAMP U,S,PP preparation commencement
May. MITSUI ENGINEERING & SHIPBUILDING construction commencement
Jun. Commencement of large five-face machining center process plant
Jul. Participated in an industry-university joint research project with Busan University
Jul. Construction completion of POSCO MEXICO No.2 CGL STEEL STRUCTURE
Aug. Participated in a process innovation project supported by the Small and
Medium Business Administration
Nov. Completion of 3 units of mobile equipment of KIC Hyundai Steel
2013
Mar. Selected as an excellent win-win cooperative company according to
Doosan Engine's general partner competency assessment in 2012
Mar. ASME U, S, PP Code STAMP acquisition YOUNGHAE ENGINEERING CO. LTD., 15
Company History
Ensure the quality management system in accordance with
the regulations specified in ISO 9001(2008)/KS Q 9001(2009)
and practical quality that meets customer needs through
honest operation.
Company faithful to
the basic principles
Wise-thinking company
Company with goals and dream Company
Motto
Sincerity
Passion
Confidence
YOUNGHAE ENGINEERING CO. LTD., 16
Management Ideology
Management Policy
Quality Policy
Technology Research Laboratory
Manufacturing Department
Chairman,, CEO
Management Support Department
Technology Sales Department
Quality Assurance Department Safety Management Team
YOUNGHAE ENGINEERING CO. LTD., 17
Organizational Chart: YOUNGHAE ENGINEERING CO., LTD.
CEO
YOUNGHAE ENGINEERING CO. LTD., 18
Manufacturing Department
CEO
Management Support Department
Technology Sales Department
Quality Assurance Department
Safety Management Team
Organizational Chart: YOUNGHAE CO., LTD.
Certification of enterprise annex laboratory
YOUNGHAE ENGINEERING CO. LTD., 23
Certification Status
Industry-academic agreement (Gimhae University)
Single PPM quality certification
(Korean)
YOUNGHAE ENGINEERING CO. LTD., 24
Certification Status
Single PPM quality certification (English)
INNO-BIZ Confirmation
YOUNGHAE ENGINEERING CO. LTD., 25
Certification Status
Confirmation of parts materials specialized company
Collects exhaust from each cylinder of engine and supply to turbo charger
Gas Receiver Function
WCH TYPE
MBD TYPE
ASS’Y & INSULATION
YOUNGHAE ENGINEERING CO. LTD., 26
Manufactured products and construction performance
Installed at the cylinder frame of the exhaust, which collects mash gas that passed through the heat
exchanger and supply to inside the cylinder
Air Receiver Function
MBD 8K90MC TYPE
YOUNGHAE ENGINEERING CO. LTD., 27
Manufactured products and construction performance
A casing in which the cam shaft chain wheel of ship engine is assembled and is attached
as a whole on the cylinder frame
Chain Wheel Frame Function
MBD 8K90MC-C TYPE
YOUNGHAE ENGINEERING CO. LTD., 28
Manufactured products and construction performance
A device that cools and removes high-temperature air inflow through gas receiver and turbo charger,
and induces dried air into the cylinder.
Air Cooler Casing Function
AIR LEAK TEST INSULATION
YOUNGHAE ENGINEERING CO. LTD., 29
Manufactured products and construction performance
Parts that stores lubricant supplied inside the gear box.
Oil Tank Function
INSIDE
OUTSIDE ASS’Y & LEAK TEST
YOUNGHAE ENGINEERING CO. LTD., 30
Manufactured products and construction performance
Supports gear, bearing, and impeller inside the core within core and provides an oil passage;
a core part necessary for particular welding for maintaining constant oil pressure.
Gear Box Function
LOWER
UPPER
ASS’Y
YOUNGHAE ENGINEERING CO. LTD., 31
Manufactured products and construction performance
YOUNGHAE ENGINEERING CO. LTD., 32
Manufactured products and construction performance
National assignment for improving large capacity of Boryong #6
LP OUTER CASING UPPER
Hanam Cogeneration LP OUTER CASING LOWER
Dosan Heavy Industries Power generation facilities
POSCO W/BEAM CONVEYOR
YOUNGHAE ENGINEERING CO. LTD., 33
Manufactured products and construction performance
POSCO COKES P-CAR LEVELLING UNIT
POSCO COKES P-CAR RAM BEAM
YOUNGHAE ENGINEERING CO. LTD., 34
Manufactured products and construction performance
POSCO MEXICO No.2 CGL STEEL STRUCTURE
YOUNGHAE ENGINEERING CO. LTD., 35
Manufactured products and construction performance
Hyundai Steel PECS3
YOUNGHAE ENGINEERING CO. LTD., 36
Manufactured products and construction performance
HHI Allegheny Project - Roller Table
YOUNGHAE ENGINEERING CO. LTD., 37
Manufactured products and construction performance
Equipment Name
Floor boring
CNC Floor boring
Floor boring
X-16,000,Y-3,000 MITSUBISHI
IKEGAI
IKEGAI
Manufacturer Spec.
X-3,500,Y-2,000
X-12,000,Y-2,500 1 unit
1 unit
1 unit
Number of equipment reserved
Machining Center Hwacheon Unit No. 7 1 unit
CNC Table boring X-4,000,Y-2,000 Hyundai Wia
1 unit
YOUNGHAE ENGINEERING CO. LTD., 38
Equipment Status
PLANOMILLER INGASOL X-10,000 ,Y-3,850 1 unit
Equipment Name
Shelve
Shelve
Radial
850 X 3000 DAEWOO
NAMSAN
DOOSAN
Manufacturer Spec.
1500
400 X 1000
Radial
Milling
1100 DOOSAN
NAMBUK 2000
1 unit
1 unit
1 unit
1 unit
1 unit
Number of equipment reserved
Shelve 580 X 1500 Hwacheon 1 unit
YOUNGHAE ENGINEERING CO. LTD., 39
Equipment Status
Equipment Name
Turning roller
Crane
50 TON -
Dain Idustry, Bando
Manufacturer Spec.
20 TON Crane
Crane 10 TON Dain Idustry,
Bando
Dain Idustry, Bando
5 TON, 2.8 TON
Number of equipment reserved
4 unit
5 units
5 units
7 units
Turning roller 30 TON IG 5 4 units
Crane
50 TON Hana Industry,
Gobel 1 unit
YOUNGHAE ENGINEERING CO. LTD., 40
Equipment Status
Equipment Name
CNC Cutting machine
Gouging
SBG-520 Sesin
Daehan Heat Electricity
Manufacturer Spec.
1,000A
Number of equipment reserved
1 unit
5 units
CO2 Welding machine
600 mA Daehan Heat
Electricity 60 units
Plasma bevel cutting machine
500A Mesha 1 unit
TIG Welding machine
Daehan Heat Electricity
INVERTER 2 units
Plasma Cutting machine
Daehan Heat Electricity
INVERTER 2 units
YOUNGHAE ENGINEERING CO. LTD., 41
Equipment Status
YOUNGHAE ENGINEERING CO. LTD., 42
Factory Lay Out
Assembly Bldg.
Cannery B1
Bldg.
Cannery B2
Bldg.
Cannery A1
Bldg.
Cannery A2
Bldg. Cuttin
g Bldg.
Process
Bldg.
Process/Assembly Bldg.
Material storage
Welfare Bldg.
Meter
YOUNGHAE CO., LTD. YOUNGHAE
ENGINEERING CO., LTD.
Cannery Bldg. A1, A2, B1, B2 Width of each bldg.:
(W)20m*(L)95m 20m
40m 95m 95m
20m 20m 20m 20m