yokogawa electric corporation isd-masp-s06013 rev.0 copyright © yokogawa electric corporation...

Yokogawa Electric Corporation

ISD-MASP-S06013 Rev.0Copyright © Yokogawa Electric Corporation2006/08/03

Asset ManagementCompetitor Information

April 19, 2023

ConfidentialInternal Use only


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Index

Competitor InformationAMSAsset OptimizationAsset Manager PKSProcess Device ManagerAvantis Solution/FoxDMM & Fox EDM


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Competitor Information


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Competitor Information

Industrial ITSystem 800xA

Asset Optimization

Asset Manager PKS

Avantis SolutionInfusion

Process Device Manager (PDM)SIMATIC PCS7 V6

Asset ManagementDCS


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Summary

Basic Functionality PRM AMSAsset

Optimization

Asset Manager PKS PDM Infusion

FOUNDATION Filedbus X X X X N/A X

HART X X X X X N/A

PROFIBUS Phase Plan N/A X N/A X N/A

FDT/DTM Technology X N/A X N/A N/A X

EDDL Technology X X N/A N/A X X

Machinery Management Phase Plan X Via Profi N/A Via Profi N/A

Alarm Management X X X X X N/A


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Know your competitors

AMS


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Competitive study

OptimizeOptimizer r

PerformancePerformanceMonitor Monitor

MachineryMachineryManager Manager

DeviceDeviceManager Manager

Asset Portal (Viewer)Asset Portal (Viewer)

Device Manager Documentation, calibration management, device configuration, SNAP-ON™ applications

Machinery Manager –CSI software Vibration, infrared thermograph, oil analysis, ultrasonic, and motor diagnostics

Optimizer Data Reconciliation, Performance Monitoring, open and closed loop Optimization Multi-time period coordinated optimization.

Performance Monitor Boilers/Heaters, Turbines, Compressors, Heat Exchangers, Pumps

AMS focus points

AMS suite supports only HART interface.


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AMS Suite: Asset Portal and the Architecture

Instruments & ValvesInstruments & Valves

AMSAMSDeviceDevice

ManagerManager

Electrical EquipmentElectrical

EquipmentMechanical EquipmentMechanical Equipment

HARTFieldbus

Process EquipmentProcess Equipment

AMSAMSOptimizerOptimizer

AMS Suite: Asset PortalAMS Suite: Asset Portal

AMSAMSPerformancePerformance

MonitorMonitor

AMSAMSMachineryMachineryManagerManager

Future


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Device Manager analysis

Device parameter– Delta V and AMS (Device Manager) database are s

till separate. Next version (AMS and Delta V) may integrate database.

Device Manager provides very simple device management function. Mainly HART device parameter management.Delta V supports only Device diagnostic and FF device parameter management. Delta V can call AMS (Device Manager) client.


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AMS Image-Device Manager


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Delta V Ff Insight Image-Device Manager

Delta V supports only Device Diagnostic information


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AMS Device Configuration

Different look & feel for HART and FF-H1


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Asset Portal analysis

Asset portal is Integrated of four different software, Device Manager, Machinery Manager –CSI software, Optimizer and Performance MonitorAsset portal is web based HMI.– But only show device information, not support to in

dicate Delta V function block and Delta V information.


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Quick Look at Asset Portal

DataSources

DataSources

SummaryViews

SummaryViews

Summary of equipment from

multiple data sources

Summary of equipment from

multiple data sources

Userconfigurable

Tree

Userconfigurable

Tree


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Asset Details

Select the asset to view details such as current configuration, calibration

status, efficiency, etc..


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Active Alerts

Select the Active Alerts tab to view

assets that currently have a problem.


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Alert Details

Select the alert to view the details of the current problem.


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Link Relevant Information

Embed links to other sources of information


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Asset Portal Dashboard

Graphical Dashboard highlights assets that need attention and

speeds navigation


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New developments for higher level asset management

Asset Manager PKS


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Asset Manager PKS configuration


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Asset Manager components

Asset Manager 310, including: – Tree Builder – Experion Scout – Asset Scout – Asset Manager Web – Process Visualization Trending

Experion PKS R100, R200, or R210 HFDCM UserAlert R200 MAXIMO DocuMint 2.0A4 or RX Loop Scout


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User Interface


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Asset Manager Trend

The Trend tab within Asset Manager presents the Workcenter Trend Display, which is a trending and analysis tool that allows you to retrieve and view data in Workcenter using Microsoft Internet Explorer. Data from one or more sources, such as the Uniformance Plant History Database, can be retrieved. The Trend Display is tag-based—all information you retrieve and view is based on the tags you select and how you customize them. Within the Asset Manager’s Asset Folders, you may view trend information by having the focus on a given asset, symptom, or fault within the tree view pane, and selecting the Trend tab.


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Diagnostic Builder

The Diagnostic Builder is used to define symptoms and faults, as well as the fault models that specify the symptom conditions necessary to automate fault diagnosis. Another feature of the Diagnostic Builder is the ability to specify repair activities for faults. For example, a high priority work order could be generated to repair a pump once the fault, a leaking seal, has been confirmed. Via the Diagnostic Builder, you may also define a notification activity to be associated with a given symptom or fault alert (i.e., notify personnel when a symptom or fault is present or absent).

Wizard support the configuration


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Asset Manager Web

Asset Manager Web (AMWeb) is a web-based client to the Asset Manager system. Asset Manager Web, displayed within a web browser (such as Internet Explorer), provides directed troubleshooting and gathers the associated process, physical, and maintenance data necessary to analyze and solve problems associated with plant assets.


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Alert Summary

The Alert Summary module is comprised of the following:1. An Alert Summary (Visual Map) section that provides a visual indication of the highest Priority assets, incorporating a combination of size and color indicators2. A Filter & Grouping section that includes a tabular view of plant assets, (including asset name, description, property, Priority, Criticality, and Performance) and provides multiple methods of filtering and grouping asset information


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Analysis Reports

Analysis Reports is a web-based reporting tool that allows you to capture data within Asset Manager and view it in various forms (i.e., table, chart, or both). The Analysis Reports tool is highly customizable in that it provides many filtering as well as charting capabilities.


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Valtek Scout

Valtek Scout is an application that monitors Valtek Logix 1400 valve positioners for symptoms and completed valve signatures. Valtek Scout runs on the Alert Manager server that is configured to an existing Experion PKS system via Tree Builder. The Valtek Scout application launches automatically upon system startup. You may also start the program by selecting Valtek Scout from the Scouts group on the Alert Manager Selector Bar.


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Model codes and schedule

800xA Asset optimization


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800xA Asset optimization

Real-time monitoring of plant asset Key Performance Indicators (KPI) keep “score” of asset performance– Plant resident information used to determ

ine performance – Scheduled monitoring of asset health sta

tus via “asset monitors”Pre-configured asset monitors exist for wide range of assets:– Basic asset functions– Field devices (HART, PROFIBUS, Fieldbus

FOUNDATION)– Motors and drives– PC, network, and software– SDK for project and plant specific assets

Automatic Monitoring of Maintenance Conditions and

Automatic Alarms


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Device management system (DMS)

Complete asset optimization for automation devices, plant infrastructure, plant equipment, and production processes

Real-time monitoring of asset health facilitate fast, reliable implementation of corrective measures

Reporting and analysis visualization support performance breakdown root cause determination

Integrates CMMS data, calibration system data, condition monitoring system data, and control system data into single application view

Asset Monitoring and Reporting

DMS Calibration Integration

CMMS connectivity

Remote access via web technology


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Asset View and Report

Common Maintenance view for all Assets

Asset Monitors identify severity of asset performance degradation


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Asset View and Report – Remote Access

Web based HMI for remote monitoring


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DMS Main View

DMS (Device Management System) Main View in 800xA gives full controlled access for Maintenance personal to all DMS functions


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Calibration History of 800xA TAGs

Long Term Calibration Error

Calibration Report


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Calibration Cycle

Maintenance Condition reported based on calibration Schedule


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IT Asset Monitoring

Can be used to monitor– Software – Proper execution, CPU utilization,

Resource utilization– Computer hardware – Hard disk utilization,

Overall resource availability, Network usage– Computer peripherals – Printers (toner, paper),

UPS’s (battery health)– Network devices – Switches, routers, firewalls– Business equipment – Networked PBX’s,

Copiers, FaxesAny device that runs Windows or supports SNMP


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Software Standards

Based on Open Standards:OPC (OLE for Process Control): The universal protocol for passing live process data to Windows-based applications.WMI (Windows Management Instrumentation): Microsoft’s standard technology for accessing management information in an enterprise environment.SNMP (Simple Network Management Protocol): The protocol governing network management and the monitoring of network devices and their functions.


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How does it work?

IT Asset Monitoring Server

OPC Clients

WMI Processing

Script Processing

OPC Processing

WMI Server

SNMP

Windows

Other

Network Devices•Switches, Routers•Printers•UPS

Windows Computers

•Critical Processes•Critical Indicators•Resource Usage

Other Devices/Protocols•TBD


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3 Levels of Monitoring

Assets– Represent ‘real things’ such as computers, routers, switches, pr

inters, etc.– Typically have configuration such as IP address

Devices– Components of Assets. Parts of the asset that have informatio

n to monitor.– May be a physical device (E.g. network card) or a software comp

onent (E.g Process Portal A)– Assets typically consist of multiple devices– The same device may exist in different types of Asset.

• E.g. The same process may run on different types of computerProperties– Individual data elements on a device can be monitored

• E.g. Error rate on a particular port on a particular switch– Many Properties per Device


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Asset example

Asset is “Process Portal A Connectivity node”– Configuration is IP address

Devices are– Hard Drive– Processor– Connectivity processes– Other key PPA processes– Network card

Process Portal A

Node

Hard Drive Total disk space

Remaining disk space

Alarm if remaining disk space < threshold

Network Card % Bandwidth used

Error RateAlarm if communication f ailure occurs

Connectivy Server Performance indicators f or Connectivy Server

Alarm if Connectivity Server process f ails

Other Key PPA Processes CPU, Memory and Handle utilization

Alarm if process f ails or utilization thresholds passed

Processor Total CPU usage

Total Memory, Handle Usage

Alarm if usage numbers pass thresholds

PPA Connectivity

Server Asset


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Asset Monitoring with AO

B A I L E Y

Asset MonitorAsset

MonitorAsset Monitor

AssetCondition

db

Data Servers Asset Monitors Asset Optimizer

Asset ConditionDocument

IDC

IT Asset Monitoring


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Library of Assets

Pre-configured library of assets representing commonly monitored devices and systems

– Cisco switches – Hirschmann switches– Process Portal– Generic Printers– Generic Computers


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Viewing Data with the ACTReporter

Data is delivered up through the system and displayed by the Asset Optimizer ACTReporter

Displaying: - time stamp - sub condition - quality status - time report - condition - severity - fault report


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IT Asset Monitoring

Process Operators have a practical window into their software processes. It provides information on virtual memory, process threads and CPU load. It is also a window into software processes such as Process Portal A displaying its effectiveness. Predefined scripts provide calculations and condition checking. Often users need more than raw data, IT Asset Monitoring provides scripts that enable users to get information such as remaining hard drive space. Integrates information seamlessly into the Industrial IT system. Data can be used to generate alarms, produce historical reports, and update live trends and graphics.


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SiemensProcess Device

Manager


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SIMATIC PDM (Process Device Manager)


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PDM parameter view

Diagnostic Symbol


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Parameter View and Online View

Based on EDDL technology


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Diagnostic view for all field device


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InvensysField device manager


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1st Company

Invensys product brands enjoy top-tier (typically first, second, or third) status in their respective categories:– Foxboro – process control instrumentation and automation systems– Triconex – safety and critical control systems– SimSci-Esscor – advanced control, simulation, and optimization software– Avantis – enterprise asset management software– Wonderware – plant intelligence and human machine interface software

With the introduction of Invensys’ InFusion enterprise control system, Invensys has accelerated the unification of these and other product capabilities into a common engineering, automation, and application environment. Invensys’ ArchestrA architecture (a fully industrialized software architecture built on .NET and other advanced Microsoft technologies) provides the “glue” for this unification, while advanced information and integration technologies from Microsoft and SAP enable cost-effective integration with enterprise systems, something that was not previously possible. InFusion is also the first system to enable all existing plant-floor systems (Invensys or third party) to be integrated into a common application environment.


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The InFusion ECS Architecture


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InFusion Filed Device Manager

InFusion Field Device Manager boosts engineering and maintenance productivity. Reusable engineering is provided through customizable templates for each device model. The attributes and settings for configuration, upload, download, linked documentation, and setup of on-line views for a given manufacturer and model of device can be engineered once, in the template, and automatically inherited by each individual device. A Commissioning Wizard automates all the steps of device commissioning, making it easy for lesser skilled personnel to easily replace a failed device.


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Or


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2nd Company

Within Invensys, our definition of asset management and enterprise maintenance management extends to all the critical assets and processes within the environment that contribute to the performance of the plant and ultimately to the performance of the business. We call this approach Enterprise Asset Management (EAM).At the lowest level, this encompasses the device layer and the plant network environment. At the highest level, this extends to the overall performance of the plant against the key performance indicators for the plant and the organization.Our Enterprise Asset Management (EAM) solution set is an integral part of a complete Production Management Environment. Looking at the asset management portion of our overall solution, Invensys offers the Asset Intelligence Suite, encompassing four major components:– Decision support – Enterprise Asset Management – Condition Monitoring – Field Device Management

These components each provide strong independent value, but when combined they allow our customers to move to a fully predictive and pro-active maintenance management that allows you to focus on asset and plant performance and the overall return on assets (ROA) of the plant.


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Condition Monitoring


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Confuse!


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Good selling!

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