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TRANSCRIPT
THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF YANMAR OR IT’S SUCCESSORS. YANMAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
Parts
Man
ual
Parts Manual
YM135 YM135D
YA-P-YM135+
CONTENTS (1)
Page
Specifications ...................................................................... i
Wiring Diagram .................................................................... iii
Power Transmission Structural Drawing ................................................. iv
Engine Sectional View (1) ........................................................... v
Engine Sectional View (2) ........................................................... vi
Travelling Transmission Sectional View (1) ............................................. VII
Travelling Transmission Sectional View (2) ............................................. viii
- Components -
1. Cylinder Block .......................................................... .
2. Gear Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3
3. Cylinder Head ........................................................... 5
4. Air Cleaner & Silencer ..................................................... 7
5. Camshaft ................ ;.............................................. 8
6. Main Bearing & Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9
7. Piston & Connecting Rod ................................................... 10
8. Lubricating Oil System ................................................... " 11
9. Cooling Water System ..................................................... 12
10. Fuel Injection Pu mp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13
11. FuellnjectionValve ....................................................... 14
12. Fuel Oil System .......................................................... 15
13. Governor System ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
14. Electric Starting System .................................................... 19
15. Starting Motor (Maker: HITACHI) ........................................... 20
16. Generator (Maker: KOKUSAN) .............................................. 22
17. Thermostarting Equipment (Optional) ........................................ 23
CONTENTS (2)
Page
18. Engine Control ........................................................... 24
19. Fuel Oil Tank ............................................................ 25
20. Front Axle (YM135) ..................................................... 26
21. Front Axle (YM135D) ..................................................... 27
22. Front Axle Interior (YM 135D) .............................................. 30
23. Steering System .......................................................... 33
24. Clutch ................................................................. 34
25. Transmission Case & Cover ................................................. , 36
26. Transmission Interior (Gears & Shafts) ......................................... 38
27. Transmission Control ................................................ " ..... 41
28. Rear Axle ............................................................... 44
29. Differential Lock ......................................................... 46
30. Brakes ................................................................. 47
31. Tires (Front & Rear) ...................................................... 49
32. Hydraulic Lift ........................................................... 52
33. Hydraulic Control Valve ............................. " ...................... 54
34. Hydraulic Piping .......................................................... 56
35. Electric Parts ............................................................ 57
36. Hood .................................................................. 59
37. Fenders, Steps & Seat ...................................................... 62
38. Rear Hitch .............................................................. 63
39. Three-Point Hitch Category 0 ............................................... 64
40. Three-Point Hitch Category I ................................................ 66
41. Throttle Pedal System (Optional) ............................................. 67
42. Turn Signal Light & Work Light (Optional) ..................................... 69
43. Rear-View Mirror & Drawbar Hitch (Optional) .................................. 69
44. Rear Wheel Weight & Front Weight (Optional) ................................... 70
45. Tools (Optional) .......................................................... 71
46. Thermostart Equipment (Optional) ........................................... 72
Electrical system
Battery .. ·.· .. ········.··........................................................................................................ 12 V - 35 AH
A.C. generator ................................................ .................................... .............. ........... 12 V - 84 W
Starter motor·· .................... ..................................................... ............................. ....... 12 V - 1.0 kW
Thermostart (Optional) ............................................................................................... , 12V-13A
Clutch Dry, single disc, mechanical type
Transmission Mechan ical, constant-mesh/selective-mesh gears com bi nation
6-speed for forward, 2-speed for reverse
Final drive Helical gears reduction drive
Differential lock Foot operated mechanical lock
Travel speed ---------------------------------
Brakes
Tires
P.T.D.
Forward· .................. · .................. · ........ · .. ·· .. ·· ........ · 1st .................. 0.63 mph ...... · ........ · (1.01 kph)
2nd .................. 1.05 mph ...... · ...... ··· (1.69kph)
3rd .................. 1.68 mph ................ (2.70 kph)
4th .................. 3.18 mph ................ (5.11 kph)
5th .................. 5.31 mph ................. (8.55 kph)
6th .................. 8.49mph ........ ··· .... ·(13.67kph)
Reverse ................................................................. 1 st .................. 0.79 mph ................ (1.27 kph)
Front .............................................. .
Rear ................................................ .
2nd .................. 4.01 mph ................ (6.45 kph)
Dry, internal expansion mechanical type
4.50-10-2 ply rating
7-16-4 ply rating
5-12-2 ply rating
7-16-4 ply rating
Spline .................................................... , ......................................................................... SAE 1-3/8 in.
Direction of rotation ................................................................ Clockwise viewed from driving end
Speed ........................................................................ 540 and 800 rpm (at 2640 rpm engine speed)
Power lift
Type ............................................................................................................. Hydraulic, 3-point hitch
Category 0 or 1 with select control Max. lift capacity ................................................................................................... 926 lb. (420 kg)
Drawbar Offset type
ii
YM135(D) POWER TRANSMISSION STRUCTURAL DRAWING
38T
14T
TIRE 5-12
27T
26T
'+'-__ -+ __ -'+" 18T
21T
m===1==::::j 17T 4'------I----.Jtl' 29T
o===~.:===::rtJ' 22T
25T qr, =====t=====JlC=t=~, 15T
TIRE 7-16 TIRE 7-16
38T
51T
15T 15T
iv