yamaha xvs 250 parts catalogue 5kr5_2002

8/10/2019 Yamaha XVS 250 Parts Catalogue 5KR5_2002

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XVS250 (5KR5) EUROPE1A5KR300E1


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A3

XVS250PARTS CATALOGUE

E2001 by Yamaha Motor Co., Ltd.1st Edition, Dec. 2001

All rights reserved.Any reprinting or unauthorized use

without the written permission ofYamaha Motor Co., Ltd.is expressly prohibited.

Printed in Japan


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A4


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FOREWORD

A5

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are

ordering replacementparts, please referto this Parts Catalogueand quote both partnumbers and

part names correctly.

XVS250(5KR5)

1. Modifications or additions which have been made after issue of the Parts

Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue

according to the Yamaha Parts News.

2. Abbreviations

The Following abbreviations are used in this Parts Catalogue.

UR Use specified parts number.UN Use as many as needed.

AP Alternate Parts

LM Local Made (Parts need to be ordered locally)

F# Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in

front of the part name as shown below.

EXAMPLECARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly

The numeral appearing to the right of each component part indicates the

quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION QTY REMARKS

2F58331060 FRONT FLASHER LIGHT ASSY 2

1158331160 .BULB (6V18W) 1

1M18330960 .REFLECTOR 1

5. Applicable colors of graphics are represented in the REMARKS as shown

below.

PART NO. DESCRIPTION QTY REMARKS

2N42411000X5 FUEL TANK COMP. 1 MXR

3J12424010 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be

used for assembling. When assembling, please use the applicable service

manual.

8. The asterisk (*) before a reference number indicates modification items

after the first edition.


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MODEL LABEL

A6

(1) A label called Model Label is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to crossrefer the model code

production code No. in the catalogue to the model codeproduction code No.

indicated on the Model Label affixed onto the product concemed.

(2) Model LabelIndication

a: Model Type Code

b: Production Code No.

c: Colouring Type

xxxx xxx

x

a b

c

4TW1010

A

(3) Model Label Affixing Location

(4) Model Code Production Code Number of Model Listed in This Parts Catalog

ModelCode

ProductionCode No.

Country(destination)

ModelCode

ProductionCode No.

Country(destination)

010 AUSTRIA

020 BELGIUM

030 SWITZERLAND

FINLAND

040 DENMARK

NORWAY5KR5

070 ENGLAND

080 GREECE

090 ITALY

100 HOLLAND

110 PORTUGAL

120 SWEDEN

(5) Colouring Information

ModelCode

Colouring typecode

Colourcode

Colour Name Abbrevi-

ation

004B A BLACK 2 BL25KR5

0580 B VIVID RED COCKTAIL 7 VRC7


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CONTENTS

ENGINE

CYLINDER HEAD B2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CYLINDER B4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CRANKSHAFT. PISTON B5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VALVE B6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAMSHAFT. CHAIN B7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OIL PUMP B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OIL CLEANER B9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTAKE B10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARBURETOR B12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EXHAUST B14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CRANKCASE C2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CRANKCASE COVER 1 C3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STARTER CLUTCH C5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLUTCH C6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRANSMISSION C8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHIFT CAM. FORK C10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHIFT SHAFT C11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS

FRAME C12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FENDER C13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SIDE COVER C15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR ARM. SUSPENSION D3. . . . . . . . . . . . . . . . . . . . . . . . . . .

STEERING D4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT FORK D5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL TANK D7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEAT D9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT WHEEL D11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT BRAKE CALIPER D12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR WHEEL D13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STEERING HANDLE. CABLE D15. . . . . . . . . . . . . . . . . . . . . . . . .

FRONT MASTER CYLINDER E2. . . . . . . . . . . . . . . . . . . . . . . . .

STAND. FOOTREST E3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERATOR E6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STARTING MOTOR E7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLASHER LIGHT E8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

METER E10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HEADLIGHT E11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TAILLIGHT E12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDLE SWITCH. LEVER E13. . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 1 E15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 2 F3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INDEX

NUMERICAL INDEX M1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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B2

FIG. 1 CYLINDER HEAD

1 5KR1110100 CYLINDER HEAD ASSY 1

2 2UJ1113310 .GUIDE, INTAKE VALVE 1

3 22F

11134

10 .GUIDE, EXHAUST VALVE 1

4 9344010109 .CIRCLIP 2

5 5KR1110110 CYLINDER HEAD ASSY 1

6 2UJ1113310 .GUIDE, INTAKE VALVE 1

7 22F1113410 .GUIDE, EXHAUST VALVE 1

8 9344010109 .CIRCLIP 2

9 90116

06541 BOLT, STUD 4

10 5JX1118500 COVER, CYLINDER HEAD SIDE 1 2

11 9048013018 GROMMET 2

12 90387066Y6 COLLAR 2

13 9201706020 BOLT, BUTTON HEAD 2

14 9321078544 ORING 2

15 91314

06035 BOLT 4


17 5JX1115200 BRACKET, CYLINDER HEAD COVER 1

18 9048010003 GROMMET 8


20 5JX1114200 BRACKET, CYLINDER HEAD COVER 2 1

21 5KR

1112F

00 PLATE 2 1

22 9502706012 BOLT, FLANGE 2

23 9048010003 GROMMET 8

24 22F1118600 COVER, CYLINDER HEAD SIDE 2 4

25 9321044704 ORING 4

26 9010508695 BOLT, FLANGE 8

27 90201

08609 WASHER, PLATE 16

PART NO. DESCRIPTION REMARKSREF.

NO. 5KR5


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B3

FIG. 1 CYLINDER HEAD

28 9470100372 PLUG SPARK (NGK CR6HSA) 2 UR

9470100283 PLUG, SPARK (ND U20FSRU) 2 UR

29 2UJ

11181

01 GASKET, CYLINDER HEAD 1 2

30 9953010114 PIN, DOWEL 4

31 9131706110 BOLT 4

32 9131706040 BOLT 4

33 5JX1111M00 COVER 1 1

34 5JX1111N00 COVER 2 1

35 5JX

1111P

00 COVER 3 1

36 5JX1111R00 COVER 4 1

37 9014906298 SCREW 4

38 5JX1447700 PLATE 1

39 5JX1119100 COVER, CYLINDER HEAD 1 1


NO. 5KR5


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B4

FIG. 2 CYLINDER

1 5KR1131000 CYLINDER 1

2 5KR1132000 CYLINDER 2 1

3 15A

11162

00 ABSORBER 2 4

4 3DM1135100 GASKET, CYLINDER 2

5 9321053679 ORING 2

6 9953010114 PIN, DOWEL 4


NO. 5KR5


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B5

FIG. 3 CRANKSHAFT. PISTON

1 5KR1140000 CRANKSHAFT ASSY 1

2 2UJW114100 .CRANK 1 1

3 2UJ

11422

00 .CRANK 2 1

4 2UJ1168100 .PIN, CRANK 1 1

5 2UJ1165100 .ROD, CONNECTING 2

6 9020931300 .WASHER 3

7 5JX1154A00 SPROCKET, CAM CHAIN 2 1

8 2UJ1147800 COLLAR 1

9 93306

30611 BEARING 1

10 9017912248 NUT 1

11 9020112191 WASHER, PLATE 1

12 9028005048 KEY, WOODRUFF 1

13 5KR1163100A0 PISTON (STD) 2

5KR1163600 PISTON (0.50MM O/S) 2 AP

5KR

11638

00 PISTON (1.00MM O/S) 2 AP

14 22K1163301 PIN, PISTON 2

15 9345014088 CIRCLIP 4

16 50M1161000 PISTON RING SET (STD) 2

50M1161020 PISTON RING SET (0.50MM O/S) 2 AP

50M1161040 PISTON RING SET (1.00MM O/S) 2 AP


NO. 5KR5


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B6

FIG. 4 VALVE

1 5KR1211100 VALVE, INTAKE 2

2 5KR1212100 VALVE, EXHAUST 2

3 22F

12119

01 SEAL, VALVE STEM 4

4 22F1211600 SEAT, VALVE SPRING 4

5 5KR1211300 SPRING, VALVE INNER 4

6 22F1211801 COTTER, VALVE 8

7 22F1211702 RETAINER, VALVE SPRING 4

8 50M1215100 ARM, VALVE ROCKER 4

9 22F

12159

00 SCREW, VALVE ADJUSTING 4

10 9017005302 NUT 4

11 22F1215600 SHAFT, ROCKER 2 4


NO. 5KR5


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B7

FIG. 5 CAMSHAFT. CHAIN

1 2UJ1217100 CAMSHAFT 1 1

2 2UJ1218100 CAMSHAFT 2 1

3 90381

22070 BUSH, SOLID 2

4 2UJ1111F00 PLATE 2

5 9131706012 BOLT 2

6 5JX1217600 SPROCKET, CAM CHAIN 2

7 9010108590 BOLT 2

8 9020108326 WASHER, PLATE 2

9 94591

51110 CHAIN 2

10 5JX1223100 GUIDE, STOPPER 1 2

11 5JX1224100 GUIDE, STOPPER 2 2

12 9702706012 BOLT 4

13 9290706600 WASHER, PLATE 4

14 4ST1221000 TENSIONER ASSY, CAM CHAIN 2

15 4RF

12213

00 GASKET, TENSIONER CASE 2

16 9131406016 BOLT 1

17 9502406016 BOLT, FLANGE 1

18 9131406025 BOLT 2

19 2UJ1227900 PLATE 1

20 9702706012 BOLT 2

21 92907



NO. 5KR5


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B8

FIG. 6 OIL PUMP

1 2UJ1330000 OIL PUMP ASSY 1

2 3Y61332601 .GEAR, PUMP DRIVEN 2 (23T) 1

3 93603

12030 .PIN, DOWEL 1

4 9321010096 ORING 1

5 9850706025 SCREW, PAN HEAD 2

6 9321006245 ORING 1

7 9870706025 SCREW, FLAT HEAD 1

8 2UJ1334100 GEAR, OIL PUMP IDLE 1

9 90201


10 9900910400 CIRCLIP 1

11 3Y11341601 PIPE, OIL 1 1

12 51Y1341100 STRAINER, OIL 1

13 9050118576 SPRING, COMPRESSION 1

14 4HC1535100 PLUG, DRAIN 1

15 93210

347A1 O

RING 1


NO. 5KR5


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B9

FIG. 7 OIL CLEANER

1 5JX1344000 ELEMENT ASSY, OIL CLEANER 1

2 5JX1344700 COVER, OIL ELEMENT 1

3 93210

64297 O

RING 1

4 9131406080 BOLT 1

5 9131406030 BOLT 2


NO. 5KR5


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B10

FIG. 8 INTAKE

1 5KR1358600 JOINT, CARBURETOR 1 1

2 9321030611 ORING 2

3 91317

06020 BOLT 4

4 1HX1357500 BAND 1

5 9046711106 CLIP 1

6 5JX1397800 PIPE, REGULATOR 1

7 5KR1434800 PIPE 1 1

8 9044511732 HOSE (L30) 1

9 90467

09103 CLIP 8

10 9041306031 WAY 3 1

11 9041306002 WAY 3 1

12 5JX1434900 PIPE 1

13 4NX1391000 FUEL PUMP ASSY 1

14 9581706016 BOLT, FLANGE 2

15 5KR

14411

00 CASE, AIR CLEANER 1 1

16 5KR1441700 COVER 1 1

17 9890706014 SCREW, BIND 3

18 5KR1443700 DUCT 1

19 5KR1445100 ELEMENT, AIR CLEANER 1

20 5JX1442100 CASE, AIR CLEANER 2 1

21 1JK

14477

00 PLATE 4

22 9014906298 SCREW 1

23 9020106055 WASHER, PLATE 1

24 9570706500 NUT, FLANGE 1

25 9850706050 SCREW, PAN HEAD 4

26 5JX1445200 SEAL 2

27 97707

50120 SCREW, TAPPING 1


NO. 5KR5


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B11

FIG. 8 INTAKE

28 9044611018 HOSE 1

29 9046711106 CLIP 2

30 4TV

14191

00 PLUG, DRAIN 1

31 9048014023 GROMMET 2

32 5JX1443100 SILENCER, INTAKE 1 1

33 5JX1445300 JOINT, AIR CLEANER 1 1

34 5JX1347400 BAND 1

35 5KR1440F00 JOINT, AIR FILTER 1 1

36 5JX

14456

00 BAND 1

37 9048012314 GROMMET 2

38 5KR1445600 BAND 1

39 90387065J6 COLLAR 2

40 9581706020 BOLT, FLANGE 2

41 5JX1449900 STAY 2 1

42 91317

06012 BOLT 2

43 9048013398 GROMMET 1

44 5JX1449300 STAY 1 1

45 9502706008 BOLT, FLANGE 2

46 9011006240 BOLT, HEXAGON SOCKET HEAD 2

47 9020906250 WASHER 2

48 90387

063E6 COLLAR 2

49 5JX1449400 STAY 2 1


NO. 5KR5


17/68

B12

FIG. 9 CARBURETOR

1 5KR1490100 CARBURETOR ASSY 1 1

2 5KR1490J00 .NEEDLE SET 1

3 1HX

14565

00 .SCREW 1

4 1371415300 .WASHER, MAIN JET 1

5 1AE1423700 .GASKET 1

6 1AE1422700 .ORING 1

7 6201423122 .JET, MAIN (#110) 1

8 1AE1426100 .HOLDER 1

9 1HX

14147

00 .O

RING 1

10 4LA1410500 .PILOT SCREW SET 1

11 22F1499100 .CAP 1

12 5JX1428600 .SPRING 1

13 5KR1410A00 .STARTER SET 1

14 3CF1410710 .NEEDLE VALVE SET 1

15 1FN

14565

00 .SCREW 1

16 3531418600 .PIN, FLOAT 1

17 1HX1498500 .FLOAT 1

18 11H1499100 .SCREW 1

19 1HX1423131 . JET, MAIN (#155) 1

20 22F1414212 .JET, PILOT (#12.5) 1

21 5JX

14103

00 .THROTTLE SCREW SET 1

22 5JX1450400 .ROD SET 1

23 12R1419100 .PLUG, DRAIN 1

24 9850704014 .SCREW, PAN HEAD 2

25 9850704016 .SCREW, PAN HEAD 2

26 5JX1434800 .PIPE 1 1

27 4RF

14940

00 .DIAPHRAGM ASSY 1


NO. 5KR5


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B13

FIG. 9 CARBURETOR

28 5JX1414M30 .NOZZLE, MAIN 1

29 9850704012 .SCREW, PAN HEAD 4

30 4XY8588500 .THROTTLE SENSOR ASSY 1

31 4WM1456500 .SCREW 2

32 5JX1498700 .HOSE 1


NO. 5KR5


19/68

B14

FIG. 10 EXHAUST

1 3DM1461300 GASKET, EXHAUST PIPE 2

2 5JX1462500 JOINT, EXHAUST 2 1

3 9018506122 NUT, SELFLOCKING 2

4 5JX1461010 EXHAUST PIPE ASSY 1 1

5 5JX1471400 .GASKET, MUFFLER 1

6 9131406016 .BOLT 1

7 9290706600 .WASHER, PLATE 1


9 5JX1462400 COVER, EXHAUST 1

10 9290306200 WASHER, PLAIN 2

11 9020105013 WASHER, PLATE 4

12 9011106008 BOLT 2

13 5KR1471000 MUFFLER ASSY 1 1

14 4DJ1471400 .GASKET, MUFFLER 1

15 95814

08035 .BOLT, FLANGE 1

16 4BR1461300 GASKET, EXHAUST PIPE 1

17 9131406030 BOLT 2

18 9581710016 BOLT, FLANGE 1

19 5KR1460400 COVER, AIR 1 1

20 5KR1460500 COVER, AIR 2 1

21 97707

50125 SCREW, TAPPING 4

22 5KR1486700 BRACKET 1

23 9570706500 NUT, FLANGE 3

24 9580706020 BOLT, FLANGE 1

25 9011906096 BOLT, WITH WASHER 2

26 5BN1485701 CASE, AIR CLEANER 1

27 5KR

14858

00 CAP, CASE 1


NO. 5KR5


20/68

B15

FIG. 10 EXHAUST

28 9560705100 NUT, U 1

29 9290705200 WASHER 1

30 9020205057 WASHER, PLATE 1

31 5KP1488500 HOSE, BEND 5 1

32 9502706014 BOLT, FLANGE 3

33 5KR1480300 AIR INDUCTION SYSTEM ASSY 1

34 9700705010 BOLT 3

35 9290705600 WASHER, PLATE 3

36 5KR1354400 HOSE, VACUUM SENSING 2 1

37 9046708092 CLIP 2

38 41R1448900 NOZZLE 1


40 9046708092 CLIP 1

41 9046709037 CLIP 1

42 5KR

14882

00 HOSE, BEND 2 1

43 9046713062 CLIP 2

44 9046808104 CLIP 2

45 5KR1488400 HOSE, BEND 4 1

46 5KR1487300 PIPE 3 1

47 5KR1487400 PIPE 4 1

48 42H

14714

10 GASKET, MUFFLER 2

49 5KR1483400 STAY 1

50 9502706012 BOLT, FLANGE 1

51 5KR1488100 HOSE, BEND 1 1


NO. 5KR5

FIG CRANKCASE


21/68

C2

FIG. 11 CRANKCASE

1 5JX1510000 CRANKCASE ASSY 1

2 9953012016 .PIN, DOWEL 2

3 9010506446 BOLT, FLANGE 1

4 2UJ1513800 NOZZLE 1 2






10 9850406070 SCREW, PAN HEAD 1

11 9850706080 SCREW, PAN HEAD 3

12 9850406080 SCREW, PAN HEAD 1

13 9046508277 CLAMP 1

14 9046508021 CLAMP 1

15 5KR1116600 PIPE, BREATHER 1 1

16 9046714015 CLIP 2

17 9046508158 CLAMP 1

18 9034014132 PLUG, STRAIGHT SCREW 1

19 2141119801 GASKET 1

20 9015306029 SCREW, HEXAGON 1

21 9043006014 GASKET 3


NO. 5KR5

FIG 12 CRANKCASE COVER 1


22/68

C3

FIG. 12 CRANKCASE COVER 1

1 5JX1544100 HOLDER, CLUTCH CABLE 1

2 9502706012 BOLT, FLANGE 2

3 5JX1541100 COVER, CRANKCASE 1 1


5 9321032172 ORING 1


7 9321014369 ORING 1

8 5JX1545100 GASKET, CRANKCASE COVER 1 1

9 9953012016 PIN, DOWEL 2

10 9131406025 BOLT 1

11 9131406045 BOLT 1


13 9131406090 BOLT 4


15 9046506322 CLAMP 1

16 9850706010 SCREW, PAN HEAD 1


18 5JX1543500 EMBLEM 1

19 4RF1546100 GASKET, CRANKCASE COVER 2 1

20 9953012016 PIN, DOWEL 2

21 9131406035 BOLT 6

22 9131406045 BOLT 1

23 9131406070 BOLT 1

24 9131406080 BOLT 1

25 3Y11536100 GAUGE, LEVEL 1

26 3Y11536300 PLUG, OIL 1

27 93210

19123 O

RING 1


NO. 5KR5

FIG 12 CRANKCASE COVER 1


23/68

C4

FIG. 12 CRANKCASE COVER 1


29 9331721236 BEARING 1

30 9310912075 OIL SEAL 2

31 9131406025 BOLT 3

32 9953008012 PIN, DOWEL 2

33 9310114089 OIL SEAL 1

34 9900925500 CIRCLIP 1


NO. 5KR5

FIG 13 STARTER CLUTCH


24/68

C5

FIG. 13 STARTER CLUTCH

1 2UJ1551200 GEAR, IDLER 1 1

2 5H01552100 SHAFT 1 1

3 2UJ1551700 GEAR, IDLER 2 1

4 9020125291 WASHER, PLATE 1

5 51Y1559001 STARTER ONEWAY ASSY 1

6 9131708018 BOLT 3


NO. 5KR5


25/68

FIG. 14 CLUTCH


26/68

C7

28 2UJ1635700 ROD, PUSH 2 1

29 9351132017 BALL 1


NO. 5KR5


27/68

FIG. 15 TRANSMISSION


28/68

C9

28 9021520283 WASHER, LOCK 1

29 9017916226 NUT 1


NO. 5KR5

FIG. 16 SHIFT CAM. FORK


29/68

C10

1 4DN1854000 SHIFT CAM ASSY 1

2 1361854200 .POINT, NEUTRAL 1

3 9331523612 .BEARING 1

4 9344034025 .CIRCLIP 1

5 3Y11816100 .GUIDE, PLATE STOPPER 2

6 3Y11814100 .PLATE, STOPPER 1

7 3Y11818501 .SEGMENT 1

8 9360418100 .PIN, DOWEL 5

9 9360429151 .PIN, DOWEL 1

10 2K91856100 .PLATE, SIDE 1 1

11 9870705035 .SCREW, FLAT HEAD 1

12 3Y11812200 LEVER, SHIFT 2 1

13 9050812430 SPRING, TORSION 1

14 2K71815100 LEVER, SHIFT 3 1

15 9900107600 CIRCLIP 1

16 4DN1853100 BAR, SHIFT FORK GUIDE 1 1

17 9900910400 CIRCLIP 2

18 4SH1853500 BAR, SHIFT FORK GUIDE 2 1

19 4DN1851100 FORK, SHIFT 1 1

20 4DN1851200 FORK, SHIFT 2 1

21 4DN1851300 FORK, SHIFT 3 1


NO. 5KR5

FIG. 17 SHIFT SHAFT


30/68

C11

1 4DN1810100 SHIFT SHAFT ASSY 1

2 9038712787 COLLAR 1

3 9900917400 CIRCLIP 2

4 5JX1814000 STOPPER LEVER ASSY 1


6 9020117255 WASHER, PLATE 1


8 4G01812700 STOPPER, SCREW 1

9 9310212106 OIL SEAL (SD 12225 HS) 1

10 5JX1811000 SHIFT PEDAL ASSY 1

11 22N1811300 .COVER, SHIFT PEDAL 1

12 2H91815400 .COVER, DUST 1

13 9702406020 BOLT 1

14 5JX1813000 SHIFT SHAFT ASSY 1

15 5JX1811200 .ARM, SHIFT 1

16 2H91815400 .COVER, DUST 1

17 5JX1811500 ROD, SHIFT 1

18 9017008358 NUT 1

19 9530408700 NUT 1

20 9020112688 WASHER, PLATE 1

21 9341012081 CIRCLIP 1


NO. 5KR5

FIG. 18 FRAME


31/68

C12

1 5JX2111001 FRAME COMP. 1

2 5JX2131800 STAY, ENGINE 5 2



5 9581408150 BOLT, FLANGE 1

6 9581408110 BOLT, FLANGE 2

7 9560408200 NUT, U FLANGE 3

8 9010508021 BOLT, FLANGE 8

9 9581708012 BOLT, FLANGE 2

10 5JX2171E00 COVER, SIDE 5 1

11 5JX2171X00 COVER, SIDE 6 1

12 3BN2174700 DAMPER 4

13 25G2157600 SEAL 2 2

14 3SP2173200 SEAL 1 1


16 5JX2146000 STAY, MUFFLER 1

17 90109082G0 BOLT 2

18 4R82130800 HELMET HANGER ASSY 1

19 9014906154 SCREW 1

20 5JX2117J00 LINING, SIDE COVER 1 3

21 5JX2139W00 COVER 1

22 9010906033 BOLT 2

23 1JK2126800 SEAL 1

24 5JX2810000 TOOL KIT 1


NO. 5KR5

FIG. 19 FENDER

REF


32/68

C13

1 5JXY2150004B FRONT FENDER ASSY 1 UR BL2

5JXY215070P2 FRONT FENDER ASSY 1 UR VRC7

2 5JX2157000 .GRAPHIC SET, FRONT FENDER 1 UR FOR BL2

5JX2157040 .GRAPHIC SET, FRONT FENDER 1 UR FOR VRC7

3 9580706012 BOLT, FLANGE 4

4 5JX2159800 HOLDER, WIRE 2 1

5 9570706500 NUT, FLANGE 1

6 4VR2151800 HOLDER, CABLE 1

7 5JXY2161914B REAR FENDER COMP. 1 UR BL2

5JXY2161C1P2 REAR FENDER COMP. 1 UR VRC7

8 3SP2173200 .SEAL 1 5

9 9924700080 .EMBLEM, YAMAHA 1

10 5JX2165A00 .GRAPHIC SET,REAR FENDER 1 UR FOR BL2

5JX2165A40 .GRAPHIC SET,REAR FENDER 1 UR FOR VRC7

11 5EL2164F00 STAY 1 1

12 5EL2164G00 STAY 2 1

13 9011108001 BOLT 4

14 5H08235YM0 DAMPER 1

15 9046106001 CLAMP 2

16 9770750012 SCREW, TAPPING 2

17 9048001001 GROMMET 1

18 5JX2162R00 FENDER 2 1

19 9048015363 GROMMET 3

20 9038707002 COLLAR 3

21 9502406030 BOLT, FLANGE 3

22 9020106M30 WASHER, PLATE 3

23 9020106072 WASHER, PLATE 3


NO. 5KR5

FIG. 19 FENDER

REF 5


33/68

C14

24 5A82163900 DAMPER 2 1

25 9530706600 NUT 3

26 1UA8259100 BAND 1

27 9046462085 CLAMP 1


NO. 5KR5

FIG. 20 SIDE COVER

REF 5


34/68

C15

1 5JX2160A00 BOX COMP. 1


3 5JX2175E00 PANEL, INNER 1

4 22F2139X00 DAMPER 1

5 9018306053 NUT, SPRING 2

6 M12T133A00 SEAT, DAMPER A 3

7 5Y18212200 SEAT, BATTERY 1

8 4GL2177M00 DAMPER, LOCATING 3 1

9 5JX21711004B COVER, SIDE 1 1 UR BL2

5JX2171100P3 COVER, SIDE 1 1 UR VRC7

10 9014906302 SCREW 1

11 9048012320 GROMMET 1

12 3VR2638700 PROOF, WATER 1

13 5JX21721004B COVER, SIDE 2 1 UR BL2

5JX2172100P3 COVER, SIDE 2 1 UR VRC7

14 9048012320 GROMMET 1

15 4XY2164900 DAMPER 1

16 55K2170800 LOCK ASSY 2 1

17 9017022187 NUT 1

18 9048024186 GROMMET 1

19 5JX2173200 SEAL 1 1

20 5JX2173500 SEAL 2 1

21 5JX2173100 COVER, SIDE 3 1

22 89X7716700 TRIM 3 1

23 5JX2177800 DAMPER, LOCATING 1 1

24 9131406020 BOLT 3

25 9048010289 GROMMET 3


NO. 5KR5

FIG. 20 SIDE COVER

PART NO DESCRIPTION REMARKSREF.

R5


35/68

D2

26 903870600V COLLAR 3

27 9020106062 WASHER, PLATE 3

28 9026907077 RIVET 1

29 9131406010 BOLT 1

30 9290306200 WASHER, PLAIN 1

31 5JX2174100 COVER, SIDE 4 1

32 9131406010 BOLT 1

33 9131406025 BOLT 1

34 9290306200 WASHER, PLAIN 2

35 9131406020 BOLT 2

36 9048010289 GROMMET 2

37 903870600V COLLAR 2

38 9020106062 WASHER, PLATE 2

39 3LS2178110 EMBLEM 1 1

40 3LS2178110 EMBLEM 1 1


NO. 5KR

FIG. 21 REAR ARM. SUSPENSION


R5


36/68

D3

1 5JX2211000 REAR ARM COMP. 1

2 9038618163 BUSH 2

3 9310918020 OIL SEAL 2

4 55K2212900 COVER, THRUST 2 2

5 9038012121 BUSH, SOLID 2

6 55K2215101 SEAL, GUARD 1


8 9020906187 WASHER 1

9 29N2214100 SHAFT, PIVOT 1

10 9290712200 WASHER 1


12 5JX2231100 CASE, CHAIN 1


14 5JX2221000 SHOCK ABSORBER ASSY, REAR 2

15 9502408012 BOLT, FLANGE 4

16 1UJ2224300 WASHER 1 2

17 90201087G2 WASHER, PLATE 2

PART NO. DESCRIPTION REMARKSNO. 5K

R

FIG. 22 STEERING


R5


37/68

D4

1 9339999932 BEARING 1

2 9339999931 BEARING 1

3 9020226142 WASHER, PLATE 1

4 9020224190 WASHER, PLATE 1

5 3FV2346200 SEAL, STEERING 1

6 1W12341600 COVER, BALL RACE 2 1

7 9017925033 NUT 2

8 26H2341801 WASHER, SPECIAL 1

9 9017622081 NUT, CROWN 1

10 90201220T0 WASHER, PLATE 1

11 5JXW234100 CROWN, HANDLE 1

12 9131408030 BOLT 2

13 5JX2338900 GUIDE, CABLE 1

14 9046412001 CLAMP 2

15 3Y6234420035 HOLDER, HANDLE LOWER 2 SL

16 3DM2344500 DAMPER 2

17 90201105A2 WASHER, PLATE 2

18 9017610009 NUT, CROWN 2

19 4H7234410035 HOLDER, HANDLE UPPER 2 SL

20 9131708025 BOLT 4

21 9033808163 PLUG 4

22 5JX2317400 STAY, HEADLIGHT 1

23 9570706500 NUT, FLANGE 2

24 9502406030 BOLT, FLANGE 2

25 9046415157 CLAMP 2

26 5JX2588600 HOLDER, BRAKE HOSE 1

27 9582706010 BOLT, FLANGE 1

PART NO. DESCRIPTION REMARKSNO. 5K

R

FIG. 23 FRONT FORK


NO KR5


38/68

D5

1 5JX2310200 FRONT FORK ASSY (L.H) 1

2 5JX2312600 .TUBE, OUTER (LEFT) 1

3 5JX2311000 .INNER TUBE COMP.1 1

4 5JX2317100 ..PISTON, FRONT FORK 1

5 5JX2317000 .CYLINDER COMP., FRONT FORK 1

6 5JX2312500 .METAL, SLIDE 1 1

7 5K52314900 .WASHER, SPRING UPPER 1

8 5JX2314500 .OIL SEAL 1

9 4A12315600 .CLIP, OIL SEAL 1

10 5JX2314400 .SEAL, DUST 1

11 5JX2317300 .SPINDLE, TAPER 1

12 50923158L0 .GASKET 1

13 2782318150 .BOLT, HEXAGON SOCKET HEAD 1

14 5JX2314100 .SPRING, FRONT FORK 1

15 4FY2314900 .WASHER, SPRING UPPER 1

16 3JK2311800 .SPACER 1

17 2402311400 .GASKET 1

18 5JX2311100 .BOLT, CAP 1

19 5JX2310300 FRONT FORK ASSY (R.H) 1

20 5JX2313600 .TUBE, OUTER (RIGHT) 1

21 5JX2311000 .INNER TUBE COMP.1 1

22 5JX2317100 ..PISTON, FRONT FORK 1

23 5JX2317000 .CYLINDER COMP., FRONT FORK 1

24 5JX2312500 .METAL, SLIDE 1 1

25 5K52314900 .WASHER, SPRING UPPER 1

26 5JX2314500 .OIL SEAL 1

27 4A12315600 .CLIP, OIL SEAL 1

O SC O SNO. 5K

FIG. 23 FRONT FORK


NO KR5


39/68

D6

28 5JX2314400 .SEAL, DUST 1

29 5JX2317300 .SPINDLE, TAPER 1

30 50923158L0 .GASKET 1

31 2782318150 .BOLT, HEXAGON SOCKET HEAD 1

32 5JX2314100 .SPRING, FRONT FORK 1

33 4FY2314900 .WASHER, SPRING UPPER 1

34 3JK2311800 .SPACER 1

35 2402311400 .GASKET 1

36 5JX2311100 .BOLT, CAP 1

37 9131408035 .BOLT 1

38 5JX2334000 UNDER BRACKET COMP. 1

39 9131410030 BOLT 2

40 5JX2331G00 COVER 2

41 4KM2312301 COVER, LOWER 1 1

NO. 5K

FIG. 24 FUEL TANK


NO KR5


40/68

D7

1 5JXY24101002 FUEL TANK COMP. 1 UR BL2

5JXY24101009 FUEL TANK COMP. 1 UR VRC7

2 5JX2424001 .GRAPHIC SET 1 UR FOR BL2

5JX2424060 .GRAPHIC SET 1 UR FOR VRC7

3 5JX2416B00 EMBLEM 1

4 5JX2417B00 EMBLEM 1

5 5JX2411F00 PLATE, FITTING 1 1

6 9033806018 PLUG 2



9 9580706012 BOLT, FLANGE 2

10 5JX2418600 WASHER, SPECIAL 1

11 9581708012 BOLT, FLANGE 1

12 4H72418100 DAMPER, LOCATING 1 2

13 4TR2460201 CAP ASSY 1

14 5JX2450000 FUEL COCK ASSY 1 1

15 3AJ2452300 .VALVE PACKING 1

16 3AJ2453400 .SEAL, COCK 1

17 9750703008 .BOLT, WITH WASHER 2

18 4HM2452400 .LEVER, COCK 1

19 9860604018 .SCREW, OVAL HEAD 1

20 4X82451200 .ORING 1

21 9014906011 SCREW 2

22 9020205193 WASHER, PLATE 2

23 4BP2418800 MOLD, FUEL TANK 2

24 5JX2418800 MOLD, FUEL TANK 1

25 5JX2431100 PIPE, FUEL 1 1

NO. 5K

FIG. 24 FUEL TANK


NO. 5KR5


41/68

D8

26 9046710008 CLIP 1

27 9046711044 CLIP 1


29 9046709037 CLIP 1

30 9046708075 CLIP 1

31 5JX2171A00 COVER, TOP 1

32 9020205180 WASHER, PLATE 1


34 9026906001 RIVET 2

35 5JX2414G00 SEAL 2

36 4TR2413B00 EMBLEM 1

37 3XV2171700 DAMPER 1

38 5JX2173500 SEAL 2 1

39 3UH2418000 ROLL OVER VALVE ASSY 1

40 9046115139 CLAMP 1

41 9890705012 SCREW, BIND 1

42 5JX2431301 PIPE 3 1

43 5KR2432700 PROTECTOR, PIPE 1

44 5JX2431400 PIPE 4 1

45 9046709103 CLIP 3

46 9046413185 CLAMP 1

47 9046410190 CLAMP 2

48 9046416025 CLAMP 1

NO. 5

FIG. 25 SEAT


NO. 5KR5


42/68

D9

1 5JX2471000 SINGLE SEAT ASSY 1

2 5JX2471100 .COVER, SINGLE SEAT 1

3 2GH2474100 .PAD, SEAT 3

4 5JX2474100 .PAD, SEAT 2

5 5JX2475H00 .BRACKET, SEAT LEVER 1 1

6 9580706016 .BOLT, FLANGE 2

7 9048013001 .GROMMET 2

8 9038706737 .COLLAR 2

9 9201706016 BOLT, BUTTON HEAD 2

10 5JX2475001 TANDEM SEAT ASSY 1

11 5JX2475100 .COVER, TANDEM SEAT 1

12 22W2474100 .PAD, SEAT 4

13 5EL2475K00 .BRACKET 3 1

14 5JX2473400 .BAND, SEAT 1

15 9020706380 .WASHER, FINISH 2

16 9570706500 .NUT, FLANGE 2

17 5JX2475J01 BRACKET, SEAT LEVER 2 1

18 9700706012 BOLT 2

19 9290706100 WASHER, SPRING 2

20 5EL2475N00 BRACKET 1

21 9017608080 NUT, CROWN 1

22 9020908008 WASHER 1

23 9038709004 COLLAR 1

24 9048022196 GROMMET 1

25 5JX2474400 PLATE, SEAT FITTING 1

26 9048014628 GROMMET 2

27 9038706027 COLLAR 2

5

FIG. 25 SEAT


NO. 5KR5


43/68

D10


29 22W2474100 PAD, SEAT 2

5

FIG. 26 FRONT WHEEL


NO. 5KR5


44/68

D11

1 4KU2511100 HUB, FRONT 1

2 9310545017 OIL SEAL 1

3 9330630317 BEARING 2

4 9310628023 OIL SEAL 1

5 9056017126 SPACER 1

6 3412514900 CLUTCH, METER 1

7 3412584600 RETAINER, CLUTCH 1

8 1562539800 BALANCER, WHEEL 1 UN

9 9441618002 RIM (1.6018) 1

10 5JX2510400 SPOKE SET, FRONT 1

11 9410818008 TIRE (80/10018 47P) 1 UR INOUE

9410818009 TIRE (80/10018 47P) 1 UR CHENG SHIN

12 9422718185 TUBE (80/10018) 1 UR INOUE

9423018260 TUBE (3.0018) 1 UR CHENG SHIN

13 9432718116 BAND, RIM (2.7518) 1 UR INOUE

9433018150 BAND, RIM (3.0018) 1 UR CHENG SHIN

14 4KG2519010 GEAR UNIT ASSY 1

15 90387173R6 COLLAR 1

16 3MA2518101 AXLE, WHEEL 1

17 5KS2518800 CAP 1

FIG. 27 FRONT BRAKE CALIPER


NO. 5KR5


45/68

D12

1 3LP2582U00 DISC, BRAKE (RIGHT) 1

2 9011108003 BOLT 6

3 5JX2580U00 CALIPER ASSY (RIGHT) 1

4 5KSW005700 .PISTON ASSY, CALIPER 1

5 4FUW004700 ..CALIPER SEAL KIT 1

6 5JW2591400 .PIN, SLIDE 2

7 4TT2593700 .BOOT 2 2

8 4HMW004500 .BRAKE PAD KIT 1

9 4BP2591900 .SUPPORT, PAD 2

10 3YX2592900 .SPRING, ANTI RATTLE 1

11 51LW004800 .BLEED SCREW KIT 1

12 9010510638 BOLT, FLANGE 2

FIG. 28 REAR WHEEL


NO. 5KR5


46/68

D13

1 2UJ2531110 HUB, REAR 1

2 2UJ2531700 SPACER, BEARING 1

3 9330620226 BEARING 2 KOYO

4 2RH2532110 PLATE, BRAKE SHOE 1

5 3LSW253E00 BRAKE SHOE KIT 1

6 9050615260 .SPRING, TENSION 2

7 2RH2535100 CAMSHAFT 1

8 5H02535500 LEVER, CAMSHAFT 1

9 9010106765 BOLT 1

10 9530406600 NUT 1

11 3Y62533A01 PLATE, INDICATOR 1

12 5Y12536610 CLUTCH, HUB 1

13 9330630437 BEARING 1

14 2UJ2537700 COLLAR, WHEEL 1

15 9310630029 OIL SEAL 1

16 5KR2545600 SPROCKET, DRIVEN (56T) 1

17 9011610485 BOLT, STUD 4


19 5Y12536400 DAMPER 4

20 9443015002 RIM 1

21 5JX2530400 SPOKE SET, REAR 1

22 5V42539800 BALANCER, WHEEL 1 UN

23 9411315008 TIRE (130/9015M/C66P) 1 UR INOUE

94113151W8 TIRE(130/9015M/C66P) 1 UR CHENG SHIN

24 9421315265 TUBE (130/9015, 140/8015) 1 UR INOUE

9421315259 TUBE (130/9015) 1 UR CHENG SHIN

25 9431315154 BAND, RIM (3215) 1 UR INOUE

FIG. 28 REAR WHEEL

25 94313 15151 BAND RIM (130/90 15) 1 UR CHENG SHIN


NO. 5KR5


47/68

D14

25 9431315151 BAND, RIM (130/9015) 1 UR CHENG SHIN

26 9458190146 CHAIN 1

27 4HC2518100 AXLE, WHEEL 1

28 9038715004 COLLAR 1

29 90387153U1 COLLAR 1

30 9290314200 WASHER 1


32 2UJ2538800 PULLER, CHAIN 1 2

33 55K2539F00 PLATE 1 2

34 9530408600 NUT 4

35 9290308600 WASHER, PLATE 2

36 5JX2537100 BAR, TENSION 1

37 9010908005 BOLT 1

38 9010908003 BOLT 1

39 9560408200 NUT, U FLANGE 2

FIG. 29 STEERING HANDLE. CABLE

1 5JX 26110 00 HANDLE COMP 1


NO. 5KR5


48/68

D15

1 5JX2611000 HANDLE COMP. 1

2 3JB2624100 GRIP 1

3 3JB2627300 ROTOR 1

4 3JB2624000 GRIP ASSY 1

5 5JX2624600 END, GRIP 2

6 9131406035 BOLT 2

7 5JX2631100 CABLE, THROTTLE 1 1

8 5JX2631200 CABLE, THROTTLE 2 1

9 5H02639300 HOLDER 1

10 9850705008 SCREW, PAN HEAD 1

11 5JX2633500 CABLE, CLUTCH 1

12 9502706012 BOLT, FLANGE 1

13 1E62634200 BOOT, CABLE 1

14 9046415157 CLAMP 1

15 5KR2628000 REAR VIEW MIRROR ASSY (LEFT) 1

16 5KR2629000 REAR VIEW MIRROR ASSY (RIGHT) 1

17 5JX2633100 CABLE, STARTER 1 1

18 9046815139 CLIP 1

19 9046409012 CLAMP 1

FIG. 30 FRONT MASTER CYLINDER

1 5JX2587001 MASTER CYLINDER SUB ASSY 1


NO. 5KR5


49/68

E2

1 5JX 25870 01 MASTER CYLINDER SUB ASSY 1

2 4L0W004100 .CYLINDER KIT, MASTER 1

3 4L02585400 .DIAPHRAGM, RESERVOIR 1

4 5JX2585201 .CAP, RESERVOIR 1

5 9870604012 .SCREW, FLAT HEAD 2

6 4L02586700 BRACKET, MASTER CYLINDER 1

7 9700706025 BOLT 2

8 9290706600 WASHER, PLATE 2

9 5JX2587200 HOSE, BRAKE 1 1

10 9040110159 BOLT, UNION 2

11 9020110118 WASHER, PLATE 4

FIG. 31 STAND. FOOTREST

1 5JX2721100 PEDAL, BRAKE 1


NO. 5KR5


50/68

E3

,

2 4NK2728500 CAP 1

3 2UJ2726202 LEVER 1

4 9702406020 BOLT 1

5 2UJ2721600 SPRING, RETURN 1

6 5JX2635100 CABLE, BRAKE 1

7 9170106018 PIN, CLEVIS 1

8 9290706200 WASHER 1

9 9140120012 PIN, COTTER 1


11 9024912008 PIN 1

12 9017906411 NUT 1

13 5JX2741000 FRONT FOOTREST ASSY (LEFT) 1

14 4VR2741300 .COVER, FOOTREST 1

15 9560706100 .NUT, U 2

16 9024008084 .PIN, CLEVIS 1

17 90387087K5 .COLLAR 1

18 9050818696 .SPRING, TORSION 1

19 9140125015 .PIN, COTTER 1

20 5JX2742000 FRONT FOOTREST ASSY (RIGHT) 1

21 4VR2741300 .COVER, FOOTREST 1

22 9560706100 .NUT, U 2

23 9024008084 .PIN, CLEVIS 1

24 90387087K5 .COLLAR 1

25 9050818696 .SPRING, TORSION 1

26 9140125015 .PIN, COTTER 1

27 9010510024 BOLT, FLANGE 4


28 2UJ2741400 DAMPER, FOOTREST 8


NO. 5KR5


51/68

E4

29 90387100V6 COLLAR 4

30 5JX2743E00 STOPPER 2

31 1282711400 STOPPER, MAIN STAND 2

32 4TR2743000 REAR FOOTREST ASSY 1 1

33 1202743300 .COVER, REAR FOOTREST 1

34 9170106032 .PIN, CLEVIS 1

35 9140120015 .PIN, COTTER 1

36 9020120279 .WASHER, PLATE 1

37 9010508021 BOLT, FLANGE 2

38 4TR2744000 REAR FOOTREST ASSY 2 1

39 1202743300 .COVER, REAR FOOTREST 1

40 9170106032 .PIN, CLEVIS 1

41 9140120015 .PIN, COTTER 1

42 9020120279 .WASHER, PLATE 1

43 9010508021 BOLT, FLANGE 2

44 5JX2731100 STAND, SIDE 1

45 90109106F9 BOLT 1


47 5JX2731500 LINK, SIDE STAND 1

48 9050618224 SPRING, TENSION 1

49 9050626225 SPRING, TENSION 1

50 1TX2735100 GUIDE, SIDE STAND 1

51 5JX2741L00 BRACKET 4 1

52 5JX2742L00 BRACKET 5 1

53 9010508021 BOLT, FLANGE 2

54 9015306008 SCREW, HEXAGON 1


55 9530706700 NUT 1


NO. 5KR5


52/68

E5

56 5JX2791100 HOLDER 1

57 9580406010 BOLT, FLANGE 1

58 9046424230 CLAMP 1

59 9046410233 CLAMP 1

60 1UA8259100 BAND 2

FIG. 32 GENERATOR

1 5JX8141000 STATOR ASSY 1


NO. 5KR5


53/68

E6

2 5KR8145000 ROTOR ASSY 1





FIG. 33 STARTING MOTOR

1 5JX8189000 MOTOR ASSY 1


NO. 5KR5


54/68

E7

2 50M81801M0 .BRUSH SET 1

3 9321055669 .ORING 1

4 93210

25711 .O

RING 1

5 59V81828M0 .SCREW SET 1

6 5JX8183G00 CORD COMP. 1



9 9131406020 BOLT 2

FIG. 34 FLASHER LIGHT

1 5JX8331000 FRONT FLASHER LIGHT ASSY 1 1


NO. 5KR5


55/68

E8

2 2AE8331100 .BULB, FLASHER (12V21W) 1

3 42X8331200 .LENS, FLASHER 1

4 42X

83313

00 .GASKET, FLASHER LENS 1

5 42X8336300 .LENS, RIM 1

6 9850703020 .SCREW, PAN HEAD 2

7 42X8335900 .WASHER, SPECIAL 2

8 5JX8331400 .BASE, FLASHER 1 1

9 9502406030 .BOLT, FLANGE 1

10 95704

06500 .NUT, FLANGE 1

11 5JX8332000 FRONT FLASHER LIGHT ASSY 2 1


13 42X8331200 .LENS, FLASHER 1

14 42X8331300 .GASKET, FLASHER LENS 1

15 42X8336300 .LENS, RIM 1

16 9850703020 .SCREW, PAN HEAD 2


18 5JX8332400 .BASE, FLASHER 2 1

19 9502406030 .BOLT, FLANGE 1

20 9570406500 .NUT, FLANGE 1

21 9017606055 NUT, CROWN 2

22 90387063Y3 COLLAR 2

23 9020106045 WASHER, PLATE 2

24 9580706025 BOLT, FLANGE 2

25 9502706025 BOLT, FLANGE 2

26 9056006244 SPACER 2

27 9570706500 NUT, FLANGE 2

FIG. 34 FLASHER LIGHT

28 5JX8333000 REAR FLASHER LIGHT ASSY 1 1


NO. 5KR5


56/68

E9


30 2AE8331200 .LENS, FLASHER 1

31 42X

83313

00 .GASKET, FLASHER LENS 1

32 42X8336300 .LENS, RIM 1

33 9850703020 .SCREW, PAN HEAD 2


35 5JX8334000 FLASHER LIGHT ASSY 2 1


37 2AE

83312

00 .LENS, FLASHER 1

38 42X8331300 .GASKET, FLASHER LENS 1

39 42X8336300 .LENS, RIM 1

40 9850703020 .SCREW, PAN HEAD 2


42 9502406030 BOLT, FLANGE 2

43 95704

06500 NUT, FLANGE 2

44 1AA8331800 STAY, FLASHER 1 2

45 9570712500 NUT, FLANGE 2

FIG. 35 METER

1 5JX8358000 SPEEDOMETER ASSY 1 UR


NO. 5KR5


57/68

E10

5JX8358011 SPEEDOMETER ASSY 1 UR FOR GBR

2 5JX8352000 .SOCKET CORD ASSY 1

3 2GV

83517

00 .BULB (12V

1.7W, T6.5) 4

4 3GM8351700 .BULB (12V1.7W) 1

5 4TR8353500 TUBE 1

6 1JK8357800 KNOB, TRIP METER 1


8 4TR8351300 DAMPER 1

9 4TR

83526

00 DAMPER 2 2

10 9020105033 WASHER, PLATE 2

11 9530705700 NUT 2

12 5JX8355000 SPEEDOMETER CABLE ASSY 1

FIG. 36 HEADLIGHT

1 5JX8431001 HEADLIGHT UNIT ASSY 1 UR

5JX 84310 11 HEADLIGHT UNIT ASSY 1 UR FOR GBR


NO. 5KR5


58/68

E11

5JX8431011 HEADLIGHT UNIT ASSY 1 UR FOR GBR

2 5JX8431501 .RIM, HEADLIGHT 1

3 5JX

84321

00 .LENS ASSY 1 UR

5JX8432110 .LENS ASSY 1 UR FOR GBR

4 5JX8431600 .BRACKET 1

5 2F98431400 .BULB (12V60/55W) 1 (H4)HALOGEN

6 4JG8439700 .COVER, SOCKET 1

7 4E28434700 .BULB (12V4W) 1

8 5JX

84312

00 .HOLDER, SOCKET 1

9 3418433160 .SCREW, RIM ADJUSTING 2

10 5G28433260 .SPRING, SCREW 2

11 47J8433400 .NUT, ADJUSTING 2

12 50W8433300 .SCREW 2

13 9290206100 .WASHER, SPRING 4

14 4KG

84365

00 .SCREW 2

15 4KG8433400 .NUT, ADJUSTING 2

16 5JX8433000 BODY ASSY 1

17 42X8434500 .DAMPER, HEADLIGHT 4

18 1FK8433800 .COLLAR, BODY FITTING 4

19 9015705011 SCREW, PAN HEAD 2

20 92014

06045 BOLT, BUTTON HEAD 2

21 9017606047 NUT, CROWN 2

22 9046412089 CLAMP 1

FIG. 37 TAILLIGHT

1 5JX8470000 TAILLIGHT ASSY 1

2 31L 84714 00 BULB TAILLIGHT (12V 21/5W) 1


NO. 5KR5


59/68

E12

2 31L8471400 .BULB, TAILLIGHT (12V21/5W) 1

3 5JX8472100 .LENS, TAILLIGHT 1

4 2UJ

84723

00 .GASKET, TAIL LENS 1

5 9770740625 .SCREW, TAPPING 2

6 5JX8435100 CLAMP, CORD 1

7 9044607114 HOSE 1

8 9017606003 NUT, CROWN 2

9 3YF8475100 BRACKET, LICENSE 1

10 95027

06014 BOLT, FLANGE 2

11 9560706100 NUT, U 2

12 9020106063 WASHER, PLATE 2

13 3Y68513002 REAR REFLECTOR ASSY 1

14 9017605051 NUT, CROWN 1

15 4TR8471700 CORD, TAILLIGHT 1

FIG. 38 HANDLE SWITCH. LEVER

1 11H8291100 HOLDER, LEVER 1 1

2 2GV8391200 LEVER 1 1


NO. 5KR5


60/68

E13

2 2GV8391200 LEVER 1 1

3 2GV8291700 SWITCH 1

4 90109

06799 BOLT 1

5 9321011368 ORING 1

6 9560706100 NUT, U 1

7 9700706025 BOLT 1


9 9012308046 BOLT 1

10 90179

08148 NUT 1

11 2W18392200 LEVER 2 1

12 9014906131 SCREW 1

13 9017006010 NUT 1


15 9010906577 BOLT 1

16 95607

06100 NUT, U 1

17 3DM8398000 FRONT STOP SWITCH ASSY 1

18 5JX8397200 SWITCH, HANDLE 4 1

19 9850705035 .SCREW, PAN HEAD 2

20 10M8394100 .LEVER, STARTER 1

21 4VH8394200 .COVER, STARTER 1

22 90209

10131 .WASHER 1

23 1AA8397X00 .SPACER 1

24 9850706008 .SCREW, PAN HEAD 1

25 9290106200 .WASHER, PLAIN 1

26 5JX8397300 SWITCH, HANDLE 3 1

27 9850705040 .SCREW, PAN HEAD 1

FIG. 38 HANDLE SWITCH. LEVER

28 9850705045 .SCREW, PAN HEAD 1


NO. 5KR5


61/68

E14

FIG. 39 ELECTRICAL 1

1 5KR8230500 IGNITOR UNIT ASSY 1

2 9026907001 RIVET 1


NO. 5KR5


62/68

E15

3 3BT8379000 HEATER ASSY (30W) 3

4 5FU

82103

00 TERMINAL 1 1

5 9020108016 WASHER, PLATE 3

6 5BN8196000 RECTIFIER & REGULATOR ASSY 1

7 9580706025 BOLT, FLANGE 2

8 9020205187 WASHER, PLATE 2

9 9018306053 NUT, SPRING 2

10 4SV

81940

00 STARTER RELAY ASSY 1

11 1AE8215100 .FUSE (30ABL) 2

12 9502706008 BOLT, FLANGE 2

13 4TP8210010 BATTERY (GS GT6B3) 1

14 1338213100 BAND, BATTERY 1

15 5JX8211500 WIRE, PLUS LEAD 1

16 5JX

82116

00 WIRE, MINUS LEAD 1

17 4VR8250101 MAIN SWITCH STEERING LOCK 1

18 9014908002 SCREW 2

19 5KR8259010 WIRE HARNESS ASSY 1

20 36Y8215100 .FUSE (15ABL) 2

21 42X8215100 .FUSE (10ABL) 4

22 5JX

81950

00 RELAY ASSY 1

23 5EA8195020 RELAY ASSY 1

24 4TR8256000 THERMO SWITCH ASSY 1

25 1UA8259100 BAND 7

26 9046413073 CLAMP 2

27 9046415195 CLAMP 2


28 9046420191 CLAMP 2

29 9046412036 CLAMP 1


NO. 5KR5


63/68

F2

30 9046412089 CLAMP 2

31 90464

15156 CLAMP 1

32 9046425217 CLAMP 1

33 9046408263 CLAMP 2

34 3GM8335001 FLASHER RELAY ASSY 1


1 2UJ8231001 IGNITION COIL ASSY 1

2 2UJ8232000 IGNITION COIL ASSY 1


NO. 5KR5


64/68

F3

3 9700705016 BOLT 4

4 1UY

82370

20 PLUG CAP ASSY 2

5 4KM8254000 NEUTRAL SWITCH ASSY 1

6 9043010148 GASKET 1

7 5JX8253000 STOP SWITCH ASSY 1

8 3LD8256660 SWITCH, SIDE STAND 1


10 5JX

82565

00 PANEL, SWITCH 1


12 55V8337100 HORN 1

13 9010508021 BOLT, FLANGE 1


65/68


66/68


67/68

NUMERICAL INDEX

PARTNO.GRID

NO. PART NO.GRID

NO. PARTNO.

GRID

NO. PARTNO.GRID

NO. PART NO.

GRID

NO. PARTNO.GRID

NO.

9502406030 D 4 9581708012 C 12 9900910400 C 10


68/68

M4

9502406030 D 4

E 8

E 9

95024

08012 D

3

9502706008 B 11

E 15

9502706012 B 15

B 2

C 3

D 15

9502706014 B 15

E 12

9502706025 E 8

9530406600 D 13

9530408600 D 14

9530408700 C 11

95307

05700 E

109530706600 C 14

C 6

9530706700 E 5

9560408200 C 12

D 14

9560410200 D 13

9560705100 B 15

9560706100 E 12

E 13

E 3

9570406500 E 8

E 9

95707

06500 B

10B 14

C 13

D 4

D 9

E 8

9570712500 E 9

9580406010 E 5

9580706012 C 13

D 7

9580706016 D 9

9580706020 B 14

9580706025 E 15

E

89581408035 B 14

9581408110 C 12

9581408150 C 12

9581706016 B 10

9581706020 B 11

9581708012 C 12

D 7

9581710016 B 14

95827

06010 D

4

9700705010 B 15

9700705016 F 3

9700706012 D 9

9700706025 E 13

E 2

9702406020 C 11

E 3

9702706012 B 7

9750703008 D 7

9770740625 E 12

9770750012 C 13

9770750120 B 10

97707

50125 B

149850406030 C 2

9850406040 C 2

9850406070 C 2

9850406080 C 2

9850703020 E 8

E 9

9850704012 B 13

9850704014 B 12

9850704016 B 12

9850705008 D 15

E 7

9850705016 E 6

98507

05035 E

139850705040 E 13

9850705045 E 14

9850706008 E 13

9850706010 C 3

9850706025 B 8

9850706030 E 6

9850706050 B 10

9850706060 C 2

9850706070 C 2

9850706080 C 2

9860604018 D 7

9870604012 E 2

98707

05035 C

109870706025 B 8

9890705012 D 8

9890706014 B 10

9900107600 C 10

9900910400 B 8

9900910400 C 10

9900917400 C 11

9900920400 C 8

99009

25400 C

8

9900925500 C 4

9924700080 C 13

9953008012 C 4

9953010114 B 3

B 4

9953012016 C 2

C 3

yamaha xvs 250 parts catalogue 5kr5_2002

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