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    $XWR=RQH&RQWURO6\VWHPV

    Form: W M-BOV-SUB-01B-0201 Page 1 of 1

    ' H V F U L S W L R Q

    The Auto-Zone Basic control system converts a sin-gle zone HVAC unit into a variable air vol-ume/variable air temperature multiple zone system.The microprocessor based Zone Manager calculatesthe heating and cooling requirements for each zonebased on real time information received from eachZone Controller. The Zone Manager then directs theHVAC unit to provide the appropriate amount of

    heating, cooling, and ventilation to satisfy eachzone's requirements. A static pressure sensor, whichmodulates a bypass damper, maintains a constantsystem duct pressure.

    Substantial savings can be realized using the Auto-Zone Basic system instead of installing multipleHVAC units to accommodate multiple zones. TheAuto-Zone Basic system is versatile and can beused with any 3-40 ton HVAC unit. It controls a vari-ety of terminal units including single duct pressuredependent or pressure independent zone damper.

    User friendly, menu driven, fill in the blank pro-gramming, makes the Auto-Zone Basic easy to setup and operate without the need for specializedtraining.

    ZoneView AZ, a Windows based color graphic soft-ware package is available at no additional charge.The optional CommLink II must be ordered andconnected to a PC in order to use the software foron-site control and monitoring. If remote monitoringand control is required, an optional Remote Link(Modem) must be ordered ..

    Wiring Requirements

    All control devices are 24 VAC and can be pow-ered from common or individual transformers.

    CommLink - 24 VAC (Plug-in transformer in-cluded)

    Communications - RS-485/9600 Baud - DaisyChain Configuration - Twisted Pair/Shielded

    %DVL.6\VWHP2YHUYLHZ

    CommLink IISingle Loop

    (Optional)

    Computer(Optional)

    Zone Air DampersUp to 16 Zone Air Dampers Allowed

    RS-4859600 Baud

    SupplyAir Temp

    Sensor

    To HVAC UnitControl Panel

    ReturnAir Temp

    Sensor

    Bypass AirDamper

    Economizer(Actuator By Others)

    OutsideAir Temp

    Sensor

    StaticPressure

    Sensor24VAC

    W

    C

    LI

    ATTMASTERONTRO

    S, NC

    COMM

    LINKII

    COMM LINK IIL

    CM

    M

    OO

    OO

    MD

    PP

    E

    #1 #16

    FAN

    COOL

    1

    COOL

    2

    HEAT

    1

    HEAT

    2

    BYPASS

    OPEN

    BYP

    ASSCLOS

    E

    COMM

    UNICATIO

    N

    ALAR

    M

    A =ALL Z

    ONES

    B =EACH

    ZONE

    C= H

    VACUN

    IT/CLEAR

    D= A

    LARM

    S

    # =STEP/ENT

    ER

    * =DECIM

    AL

    +

    +

    +

    +

    Auto-Z

    one CO

    OLMODE

    04-08-96

    03:48P

    MFR

    I

    OCCUPIED

    NOALARMS

    2

    8

    5

    0

    A

    C

    B

    D

    1

    7

    4

    *

    3

    9

    6

    #

    Velocity Sensor(Optional)

    Zone Controller

    Damper Actuator

    RS-485

    Comm Loop

    24 VAC

    Room Sensorwith Optional

    Override & Adj.

    Typical Zone

    AUTO

    -ZON

    E

    Remote Link(Optional)

    Sychronous Data Link

    CO

    N

    T

    RO

    LS

    SIG

    DET

    RDY

    SND

    REC

    PWR

    AIRF

    LOW AIRFLOW

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    $XWR=RQH&RQWURO6\VWHPV

    Form: W M-BBM-SUB-01B-0201 Page 1 of 3

    %DVL.6\VWHP%LOO2I0DWHULDOV

    % D V L F 6 \ V W H P

    Part No Description Quantity

    OE710 Basic System PackageIncludes: Zone Manager Mounted in an Enclosure with Integral Keypad and Display, Supply,Return and Outside Air Temperature Sensors, Bypass Pressure Sensor, Installation Manual,Wiring Diagram.

    = R Q H ' D P S H U V

    OE500 Series Zone Air Damper AssembliesSee Page 2 for Round Dampers Pages 3 for Rectangular Dampers.

    OE742 Zone Package - Pressure Dependent (Air Damper Not Included)Includes: Zone Controller, Damper Actuator, Modular Cable.

    OE744 Zone Package - Pressure Independent(Air Damper Not Included)Includes: Zone Controller, Damper Actuator, Cable for Actuator to Controller Connection,Airflow Sensor. Note:The Air Damper used in Conjunction with this Package Must Have an

    Airflow Probe Installed for Connection to the Airflow Sensor.OE282-03 Slaved-Zone Package (Air Damper Not Included)

    Use for Zones Requiring Slave Damper(s) Only. Not Required w/ Bypass Applications.

    Includes: Damper Actuator, Slave Wiring Wiring Interface Card & CableMax. of (2) Slaves Allowed per Master Zone Air Damper.

    OE282-02 Bypass Package(Air Damper Not Included)

    Includes: Damper Actuator, Bypass Wiring Interface Card & Cable.

    Up to (3) Bypass Dampers May be Connected in Parallel for Applications Requiring More ThanOne Bypass Damper.

    OE321 Relay Expansion Board for Zone ControllersFor Control of Auxiliary Heat, Box Heat, Series and Parallel Flow Fan Terminal Units.

    5 R R P 6 H Q V R U V

    OE210OE211

    OE212

    OE213

    Room Sensor - PlainRoom Sensor with Override

    Room Sensor with Setpoint Adjust

    Room Sensor with Override and Setpoint Adjust

    Project: ___________________________________________________________________

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    $XWR=RQH&RQWURO6\VWHPV

    Form: W M-BBM-SUB-01B-0201 Page 3 of 3

    %DVL.6\VWHP%LOO2I0DWHULDOV

    5 H F W D Q J X O D U $ L U ' D P S H U V

    Part No Width (A) Height (B) Description Quantity

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    OE518- Rectangular DamperIncludes: Rectangular Damper Designed for Flanged to Duct Mounting.

    Size Damper for Nominal Duct Size. Dampers are Supplied with 1 flange

    All Around for Mounting to Ductwork.

    Part Number: OE518-XX-XXDamper Width Damper Height

    5 H F W D Q J X O D U ' D P S H U . L W V

    Part No Description Quantity

    OE740 Zone Damper Kit(Damper Not included)

    Includes: Damper Actuator and Zone Controller, Factory Mounted In an Enclosure

    OE741 Bypass Damper Kit(Damper Not included)Includes: Damper Actuator, Bypass Wiring Interface Card, Mounted in Control Enclosure. Up to (3)

    Bypass Damper Kits May be Connected in Parallel for Applications Requiring More Than One Bypass

    Damper.

    OE739 Slaved-Zone Damper Kit(Damper Not included)Use for Zones Requiring Slave Damper(s) Only. Not Required for Bypass Applications.

    Includes: Damper Actuator, Slave Wiring Interface Card, Mounted in Control Enclosure. Also Includes

    Additional Slave Wiring Interface Card For Connecting to Zone Damper Kit. Max. of (2) Slaves

    Allowed per Master Zone Air Damper Kit.

    Project: ___________________________________________________________________

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    $XWR=RQH&RQWURO6\VWHPV

    Form: W M-ZMB-SUB-01B-0201-0101 Page 1 of 1

    'HV.ULSWLRQThe Auto-Zone Basic Zone Manager is a mi-croprocessor based controller. The ZoneManager calculates the heating and coolingrequirements for each zone based on realtime information received from the Zone

    Controllers. It then controls the HVAC unit toprovide the appropriate amount of heating,cooling, and ventilation to satisfy each zonesrequirements. The Zone Manager also con-trols a bypass damper which modulates thebypass airflow at the HVAC unit, in order tomaintain proper duct static pressure. OneZone Manager is required for each multiplezoned HVAC unit that is to be part of thebuilding HVAC system. Each Zone Managercan accommodate up to 16 zones.

    The Zone Manager keypad & display providea central operators interface to all controllers

    on the network. All system variables, set-points, and values can be viewed and modi-fied from one convenient location. Menudriven programming makes the Auto-ZoneBasic system easy to set up and operate.The Zone Manager is password protected toprevent unauthorized access to the system.

    0RXQWLQJThe Zone Manager is designed to bemounted indoors on a flat surface. Typically,the Zone Manager is mounted on a wall in the building systems managers office, or located on the wall of an

    equipment room or other location that prevents access by unauthorized personnel.

    =RQH0DQDJHU

    IRU%DVL.6\VWHPV

    Technical Data Zone Manager for Basic SystemsPower 24 VAC Display 4 Line x 20 Char. Backlighted LCD

    Power Consumption 25 VA Maximum Network Connection RS-485

    Operating Temp 10F to 149F Protocol HSI Open Protocol Token Passing

    Operating

    Humidity

    90% RH

    Non-Condensing

    Color Beige Enclosure, Black Keypad w/ White Keys & Black Numerals

    Keypad 16 Key Membrane Communications RS-485 - 9600 Baud

    Inputs: Thermistor (Type III) Weight Approx. 4 lbs.

    Outside Air Sensor -30 F to 180 F Outputs: Digital (2 Amp @ 24VAC)

    Supply Air Sensor 30 F to 180 F Fan - Continuous or Cycling N.O. RelayReturn Air Temp 30 F to 180 F Heating (2 Stages) N.O. Relay

    Inputs: Analog Cooling (2 Stages) N.O. Relay

    Pressure Sensor 0 to 5 WC Exhaust Fan or Relief Dmpr. N.O. Relay

    Bypass Actuator Feedback 500 to 7300:

    Bypass Damper Actuator Tri-State

    Inputs: Digital

    Change Filter Alarm Dry Contact

    Forced Occupied Mode Dry Contact Analog Output: 1K : Min. LoadEconomizer Disable Dry Contact Economizer Actuator 0-10 VDCWattMaster reserves the right to change specifications without notice

    Three Year Warranty

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    Auto-Zone Control Systems

    Form: WM-PDZ-SUB-01D12-03 Page 1 of 2

    DescriptionThe OE510 Pressure Dependent ZoneDamper consists of a round air damper,zone controller, and actuator. An optionalauxiliary relay board (OE321) is availablefor control of auxiliary heat and/or controlof series or parallel flow fan terminal units.

    The Zone Controller (OE320) is micro-processor based and communicates withthe Zone Manager on the Auto-Zone net-work communications loop. The ZoneController monitors the space temperatureand allocates the proper airflow into itsassigned space to achieve the desiredcomfort and ventilation levels.

    Pressure Dependent Zone Dampers areused in air conditioning systems that donot require pressure independent airflowcontrol. If your system requires pressureindependent control of the airflow, see theOE511 - Pressure Independent ZoneDamper data sheet for the correct specifi-cations.

    All Zone Dampers are tested and certifiedin accordance with ARI standard 880. AnARI label is affixed to all units.

    MountingThe Zone Damper assembly should be mounted according to standard duct installation practices with airflow di-rection as shown in the illustration above. After installation of the Zone Damper in the ductwork, insulation shouldbe applied around any remaining uninsulated surface on the air valve inlet and outlet. The Zone Damper shouldbe mounted so the control enclosure is positioned to the left or right side of the ductwork with the control enclo-sure in a vertical plane. Do not mount the Zone Damper Assembly with the control enclosure on the top or bottomof the ductwork. Adequate clearance should be maintained between the control panel and any obstruction to allowfor removal of the control panel cover and access to the controls.

    OE510-Pressure Dependent

    Zone Damper

    Technical Data OE510 Pressure DependentZone Damper

    Zone Controller: Air Damper Construction: Supply Power 24 Volt AC Damper Body 24 Ga. Galv. Steel

    Power Consumption 12 VA Maximum Damper Blade Round -18 Ga. Galv. Steel

    Operating Temperature 35F to 125F Damper Bearings Oil Impregnated Bronze

    Operating Humidity 90% RH Non-Condensing Damper Seal Volara Type A Gasket

    Communications RS-485 - 9600 Baud Leakage Less Than 1% @ 3 SP

    Insulation Foil Faced Fiberglass

    Inputs: Dimensions: Room Temperature Sensor Air Damper Model A B C

    Setpoint Adjustment OE510-06 (6) 19.00 5.88 9.38

    Actuator Position Feedback OE510-08 (8) 19.00 7.88 11.38

    OE510-10 (10) 19.00 9.88 13.38

    Outputs: OE510-12 (12) 22.00 11.88 15.38

    Expansion Port for Auxiliary Relay Board OE510-14 (14) 22.00 13.88 17.38

    Actuator Port for Connection to Damper Actuator OE510-16 (16) 22.00 15.88 19.38WattMaster reserves the right to change specifications without notice

    Three Year Warranty On Electronic Components One Year Warranty On Air Damper

    1/2" Foil FacedInsulation

    Actuator

    Zone Controller

    Round DamperBlade Assembly

    Control Enclosure(Cover Removed)

    AIRFL

    OW AIRFLOW

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    Auto-Zone Control Systems

    Form: WM-PDZ-SUB-01D12-03 Page 2 of 2

    Zone Damper SizingUse a load program to determine the peakload for each zone. These calculations will beused to select Zone Damper sizes.

    The Auto-Zone Systems utilize a typical lowpressure duct design. To reduce noise prob-lems, duct pressures should not exceed 1W.C.

    Primary trunk ducts used with Auto-Zonesystems should not be undersized. This isespecially true of pressure dependent sys-tems. With larger trunk ducts, it is easier toassure relatively constant pressure to eachZone Damper. Runs should be as short aspossible, and the trunk duct system kept assymmetrical as possible to facilitate systembalancing. Wherever possible, run the trunkducts above corridors and locate the ZoneDampers above corridors to reduce the noise

    in the space and facilitate service of thevalves. Trunk ducts should be sized for nomore than 0.1 W.C. drop per 100 ft. of duct,and a maximum duct velocity of 2000 FPM.

    Using the maximum acceptable velocity for abranch duct (typically 1000-1500 FPM forminimal noise), find the smallest ZoneDamper that will deliver the required CFM asdetermined by the load program.

    Zone Damper Selection Data OE510 Pressure DependentZone Damper

    Zone Damper Round Duct Size(Area Ft

    2)

    6(0.188)

    8(0.338)

    10(0.532)

    12(0.769)

    14(1.050)

    16(1.375)

    Velocity Through Zone DamperFPM

    Airflow Through Zone Damper - CFM

    (PS inches W.C. w/ Damper Full Open)

    50094

    (0.01)

    169

    (0.01)

    266

    (0.01)

    385

    (0.01)

    525

    (0.01)

    687

    (0.01)

    750141

    (0.03)

    254

    (0.02)

    399

    (0.01)

    577

    (0.02)

    788

    (0.01)

    1031

    (0.01)

    1000188

    (0.05)338

    (0.03)532

    (0.02)769

    (0.03)1050(0.02)

    1375(0.01)

    1250235

    (0.07)

    423

    (0.04)

    665

    (0.03)

    961

    (0.04)

    1313

    (0.03)

    1718

    (0.02)

    1500282

    (0.09)

    507

    (0.06)

    798

    (0.04)

    1154

    (0.05)

    1575

    0.04)

    2062

    (0.03)

    1750329

    (0.12)

    592

    (0.08)

    931

    (0.06)

    1346

    (0.06)

    1838

    (0.05)

    2405

    (0.04)

    2000376

    (0.15)

    676

    (0.10)

    1064

    (0.07)

    1538

    (0.07)

    2100

    (0.07)

    2749

    (0.05)WattMaster reserves the right to change specifications without notice

    Locate the branch velocity used in the duct design program inthe left hand column of the Zone Damper Selection Data table.Move across the table and find the Zone Damper which will pro-

    vide the acceptable CFM to meet the zone airflow requirements.

    Note: Compare the Zone Damper size selected against

    the duct size to determine if the next size up or

    down will provide acceptable performance without

    requiring a transition fitting.

    Up to a maximum of two Slaved-Zone Dampers may be slavedtogether with the main Zone Damper for large zones. Thisdesign should be reserved only for situations when it is notpractical to use a single Zone Damper. See the Slaved-Zone

    Damper specification sheet for information regarding applicationand selection of Slaved-Zone Dampers.

    OE510-Pressure Dependent

    Zone Damper

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    Auto-Zone Control Systems

    Form: WM-PIZ-DS-01D-12-03 Page 1 of 2

    DescriptionThe OE511 Pressure Independent ZoneDamper consists of a round air valve, zonecontroller, actuator, airflow sensor and acrossflow air pickup probe. An optional auxil-iary relay board (OE321) is available for con-trol of auxiliary heat and/or control of series orparallel flow fan terminal units.

    The Zone Controller (OE320) is microproces-sor based and communicates with the ZoneManager on the Auto-Zone controller networkcommunications loop. The Zone Controllermonitors the space temperature and allo-cates the proper airflow into its assignedspace to achieve the desired comfort andventilation levels.

    The Pressure Independent Zone Damper isused in systems that require pressureindependent airflow control. If your systemdoes not require pressure independentcontrol, please see the OE510 PressureDependent Zone Damper data sheet for thecorrect specifications.

    All Zone Dampers are tested and certified inaccordance with ARI standard 880. An ARIlabel is affixed to all units.

    MountingThe Zone Damper assembly should be mounted according to standard duct installation practices with airflow di-rection as shown in the illustration above. After installation of the Zone Damper in the ductwork, insulation shouldbe applied around any remaining uninsulated surface on the air valve inlet and outlet. The Zone Damper shouldbe mounted so the control enclosure is positioned to the left or right side of the ductwork with the control enclo-sure in a vertical plane. Do not mount the Zone Damper with the control enclosure on the top or bottom of theductwork. Adequate clearance should be maintained between the control panel and any obstruction to allow forremoval of the control panel cover and access to the controls.

    OE511Pressure Independent

    Zone Damper

    Technical Data OE511 Pressure IndependentZone Damper

    Zone Controller: Air Damper Construction: Supply Power 24 Volt AC Damper Body 24 Ga. Galv. Steel

    Power Consumption 12 VA Maximum Damper Blade Round -18 Ga. Galv. Steel

    Operating Temperature 35F to 125F Damper Bearings Oil Impregnated Bronze

    Operating Humidity 90% RH Non-Condensing Damper Seal Volara

    Type A Gasket

    Communications RS-485 - 9600 Baud Leakage Less Than 1% @ 3 SP

    Insulation Foil Faced Fiberglass

    Inputs: Dimensions: Zone Temperature Sensor Air Damper Model A B C Setpoint Adjustment OE511-06 (6) 19.00 5.88 9.38

    Actuator Position Feedback OE511-08 (8) 19.00 7.88 11.38

    Air Flow Sensor OE511-10 (10) 19.00 9.88 13.38

    Outputs: OE511-12 (12) 22.00 11.88 15.38

    Expansion Port for Auxiliary Relay Board OE511-14 (14) 22.00 13.88 17.38

    OE511-16 (16) 22.00 15.88 19.38WattMaster reserves the right to change specifications without notice

    Three Year Warranty On Electronic Components One Year Warranty On Air Damper

    1/2" Foil FacedInsulation

    Actuator

    Zone Controller

    Round DamperBlade Assembly

    Control Enclosure(Cover Removed)

    AIRF

    LOW AIRFLOW

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    Auto-Zone Control Systems

    Form: WM-PIZ-DS-01D-12-03 Page 2 of 2

    Zone Damper SizingUse a load program to determine the peakload for each zone. These calculations willbe used in selecting the appropriate zonedamper sizes.

    The Auto-Zone Systems utilize a typical lowpressure duct design. To reduce noise

    problems, duct pressures should not ex-ceed 1 W.C.

    Primary trunk ducts used with Auto-Zonesystems should not be undersized. This isespecially true of pressure dependentsystems. With pressure independent sys-tems this is not as critical. With larger trunkducts, it is easier to assure relatively con-stant pressure to each Zone Damper. Runsshould be as short as possible, and thetrunk duct system kept as symmetrical aspossible to facilitate system balancing.Wherever possible, run the trunk ducts

    above corridors and locate the Zone Damp-ers above corridors to reduce the noise inthe space and facilitate service of thevalves. Trunk ducts should be sized for nomore than 0.1 W.C. drop per 100 ft. ofduct, and a maximum duct velocity of 2000FPM. With pressure independent systems itis possible to exceed this rule by up to 50%.However it is advised that unless you areexperienced with VAV duct design the 2000FPM rule should be used.

    Zone Damper Selection Data OE511 Pressure Independent

    Zone DamperZone Damper Round Duct Size

    (Area Ft2)

    6(0.188)

    8(0.338)

    10(0.532)

    12(0.769)

    14(1.050)

    16(1.375)

    CFM @ 1 Velocity Pressure

    (Air Flow Probe K Factor)474 950 1417 2120 2908 3700

    Velocity Through Zone DamperFPM

    Airflow Through Zone Damper - CFM

    (PS inches W.C. w/ Air Damper Full Open)

    50094

    (0.01)

    169

    (0.01)

    266

    (0.01)

    385

    (0.01)

    525

    (0.01)

    687

    (0.01)

    750

    141

    (0.03)

    254

    (0.02)

    399

    (0.01)

    577

    (0.02)

    788

    (0.01)

    1031

    (0.01)

    1000188

    (0.05)

    338

    (0.03)

    532

    (0.02)

    769

    (0.03)

    1050

    (0.02)

    1375

    (0.01)

    1250235

    (0.07)

    423

    (0.04)

    665

    (0.03)

    961

    (0.04)

    1313

    (0.03)

    1718

    (0.02)

    1500282

    (0.09)

    507

    (0.06)

    798

    (0.04)

    1154

    (0.05)

    1575

    0.04)

    2062

    (0.03)

    1750329

    (0.12)

    592

    (0.08)

    931

    (0.06)

    1346

    (0.06)

    1838

    (0.05)

    2405

    (0.04)

    2000376

    (0.15)

    676

    (0.10)

    1064

    (0.07)

    1538

    (0.07)

    2100

    (0.07)

    2749

    (0.05)WattMaster reserves the right to change specifications without notice

    Using the maximum acceptable velocity for a branch duct (typi-cally 1000-1500 FPM for minimal noise), find the smallest damperthat will deliver the required CFM as determined by the load pro-gram.

    Locate the branch velocity used in the duct design program in theleft hand column of the Zone Damper Selection Data table. Moveacross the table and find the damper which will provide the ac-ceptable CFM to meet the zone airflow requirements.

    Note: Compare the Zone Damper size selected against the

    duct size to determine if the next size up or down will

    provide acceptable performance without requiring a

    transition fitting.

    Pressure Independent Zone Dampers may not be slaved togetherwith Slaved-Zone Damper Assemblies. If more than one damper

    is required for a zone, all dampers must be selected as pressuredependent. See the Pressure Dependent Zone Damper submittalsheet and Slaved-Zone Damper submittal sheets for selection ofmaster/slave damper configurations.

    OE511Pressure Independent

    Zone Damper

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    Auto-Zone Control Systems

    Form: WM-BYP-SUB-01D-12-03 Page 1 of 2

    DescriptionThe OE512 Bypass Damper assembly, con-sists of a round air valve, actuator and by-pass wiring interface card mounted in theenclosure.

    The Bypass Damper controls duct static

    pressure to insure proper system airflow.The Bypass Damper is controlled by theAuto-Zone System Zone Manager. The ZoneManager modulates the Bypass Damper inresponse to the duct static pressure basedon a signal received from a static pressuresensor located in the main system ductwork.

    All Bypass Dampers are tested and certifiedin accordance with ARI standard 880. An ARIlabel is affixed to all units.

    MountingThe Bypass Damper Assembly should bemounted according to standard duct installa-tion practices with airflow direction as shownin the illustration above. After installation ofthe Bypass Damper in the ductwork, insula-tion should be applied around any remaininguninsulated surface on the air valve inlet andoutlet. The Bypass Damper should be mounted so the control enclosure is positioned to the left or right side of theductwork with the control enclosure in a vertical plane. Do not mount the Bypass Damper Assembly with the con-trol enclosure on the top or bottom of the ductwork. Adequate clearance should be maintained between the con-trol panel and any obstruction to allow for removal of the control panel cover and access to the controls.

    OE512-Bypass Damper

    Technical Data OE512 Bypass DamperActuator Air Damper Construction: Supply Power 24 Volt AC Damper Body 24 Ga. Galv. Steel

    Power Consumption 3.4 VA Maximum Damper Blade Round -18 Ga. Galv. Steel

    Operating Temperature 35F to 125F Damper Bearings Oil Impregnated Bronze

    Operating Humidity 90% RH Non-Condensing Damper Seal Volara Type A Gasket

    Leakage Less Than 1% @ 3 SP

    Insulation Foil Faced Fiberglass

    Inputs: Dimensions: Actuator Position Feedback Air Damper Model A B C

    OE512-10 (10) 19.00 9.88 13.38

    OE512-12 (12) 22.00 11.88 15.38

    OE512-14 (14) 22.00 13.88 17.38

    OE512-16 (16) 22.00 15.88 19.38WattMaster reserves the right to change specifications without notice

    Three Year Warranty On Electronic Components One Year Warranty On Air Damper

    1/2" Foil FacedInsulation

    Actuator

    Round DamperBlade Assembly

    Control Enclosure(Cover Removed)

    AIRF

    LOW AIRFLOW

    Bypass & Slave Interface

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    Auto-Zone Control Systems

    Form: WM-BYP-SUB-01D-12-03 Page 2 of 2

    Bypass Damper SizingBecause the zones in an Auto-Zone Systemare controlled using variable air volume, it isunlikely that all zones will be at design loadat the same time. This zoning allows forload diversity to be taken into account when

    sizing the central HVAC unit. This typicallywill provide better comfort with a smallerHVAC unit than with the use of a constantvolume system. Use a load program to de-termine the individual zone loads. Becauseof zone diversity the HVAC unit should besized for the correct instantaneous peakload, not the sum of the peak loads aswould be the case when sizing a normalconstant volume unit system. The BypassDamper should be sized to provide for themaximum amount of air to be bypassed inthe system. This is typically 60 to 70% ofthe HVAC units rated capacity. These cal-

    culations will be used in selecting the ap-propriate Bypass Damper Size(s).

    The Auto-Zone Systems utilize a typical lowpressure duct design. To reduce noiseproblems, duct pressures should not ex-ceed 1 W.C..

    Using the maximum acceptable velocity fora bypass duct (typically 1750-2250 FPM forminimal noise), find the smallest damperthat will deliver the required CFM as deter-mined by the load program.

    Bypass Air Damper Selection Data OE512 Bypass Damper

    Bypass Air Damper Round Duct Size

    (Area Ft2)

    10(0.532)

    12(0.769)

    14(1.050)

    16(1.375)

    Velocity Through Bypass Air Damper

    FPM

    Airflow Through Bypass Air Damper - CFM

    (PS inches W.C. w/ Air Damper Full Open)

    750399

    (0.01)

    577

    (0.02)

    788

    (0.01)

    1031

    (0.01)

    1000532

    (0.02)

    769

    (0.03)

    1050

    (0.02)

    1375

    (0.01)

    1250 665(0.03)

    961(0.04)

    1313(0.03)

    1718(0.02)

    1500798

    (0.04)

    1154

    (0.05)

    1575

    0.04)

    2062

    (0.03)

    1750931

    (0.06)

    1346

    (0.06)

    1838

    (0.05)

    2405

    (0.04)

    20001064

    (0.07)

    1538

    (0.07)

    2100

    (0.07)

    2749

    (0.05)

    22501197

    (0.08)

    1730

    (0.08)

    2363

    (0.08)

    3093

    (0.06)WattMaster reserves the right to change specifications without notice

    OE512-Bypass Damper

    When determining the bypass duct size, be sure to take into ac-count any transition fittings and their associated pressure drops.Locate the bypass duct velocity used in the duct design program inthe left hand column of the Bypass Damper Selection Data table.Move across the table and find the Bypass Damper size which will

    provide the acceptable CFM to meet the bypass airflow require-ments.

    Note: Compare the Bypass Air Damper size selected

    against the bypass duct size to determine if the next

    size up or down will provide acceptable performance

    without requiring a transition fitting.

    Up to a maximum of two additional Bypass Dampers may beslaved together with the main Bypass Damper for large bypassairflow requirements. This design should be reserved only forsituations when it is not practical to use a single large Bypass

    Damper. The slaved valves should all be of the same size forproper control. Divide the total CFM by two or three depending onhow many bypass and slave dampers you will be using and sizeaccordingly.

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    Auto-Zone Control Systems

    Form: WM-SLV-SUB-01D-12-03 Page 1 of 2

    DescriptionThe OE513 Slaved-Zone Damper Assembly,consists of a round air valve, actuator, (1)slave wiring interface card mounted in theenclosure. It also includes (1) slave wiringinterface card kit shipped loose for fieldmounting to the master zone damper as-sembly. This kit contains a slave wiring in-

    terface card and a cable.The Slaved-Zone Damper, is used in sys-tems when it is not possible or practical touse a single large Zone Damper to satisfythe zones CFM requirements.

    A total of two Slaved-Zone Dampers may beused in conjunction with a master ZoneDamper. The Slave Damper(s) are wired inparallel with the master Zone Damper andtrack the movement of the master ZoneDamper. Connection of the master ZoneDamper requires a slave wiring interface kitwhich is shipped loose for field mounting tothe master Zone Damper and is suppliedwith each Slaved-Zone Damper. The kit con-nects the Zone controller on the master tothe master actuator and provides wiring ter-minals for wiring to the Slaved-Zone Damp-ers. Only (1) of these kits is required for eachmaster/slave installation.

    All Slaved-Zone Dampers are tested andcertified in accordance with ARI standard880. An ARI label is affixed to all units.

    Mounting

    The Slaved-Zone Damper Assembly should be mounted according to standard duct installation practices with airflow direction as shown in the illustration above. After installation of the Air Damper in the ductwork, insulationshould be applied around any remaining uninsulated surface on the air valve inlet and outlet. The Air Dampershould be mounted so the control enclosure is positioned to the left or right side of the ductwork with the controlenclosure in a vertical plane. Do not mount the Air Damper Assembly with the control enclosure on the top orbottom of the ductwork. Adequate clearance should be maintained between the control panel and any obstructionto allow for removal of the control panel cover and access to the controls.

    OE513-Slaved-Zone

    Damper

    Technical Data OE513 Slaved-Zone Damper

    Actuator: Air Damper Construction: Supply Power 24 Volt AC Damper Body 24 Ga. Galv. Steel

    Power Consumption 3.4 VA Maximum Damper Blade Round -18 Ga. Galv. Steel

    Operating Temperature 35F to 125F Damper Bearings Oil Impregnated Bronze

    Operating Humidity 90% RH Non-Condensing Damper Seal Volara Type A GasketPosition Feedback (Bypass) 10Kohm, 1 W Potentiometer Leakage Less Than 1% @ 3 SP

    Insulation Foil Faced Fiberglass

    Dimensions:Air Damper Model A B C Air Damper Model A B C

    OE513-06 (6) 19.00 5.88 9.38 OE513-12 (12) 22.00 11.88 15.38

    OE513-08 (8) 19.00 7.88 11.38 OE513-14 (14) 22.00 13.88 17.38

    OE513-10 (10) 19.00 9.88 13.38 OE513-16 (16) 22.00 15.88 19.38WattMaster reserves the right to change specifications without notice

    Three Year Warranty On Electronic Components One Year Warranty On Air Damper

    1/2" Foil FacedInsulation

    Actuator

    Round DamperBlade Assembly

    Control Enclosure(Cover Removed)

    AIRF

    LOW AIRFLO

    W

    Bypass & Slave Interface

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    Auto-Zone Control Systems

    Form: WM-SLV-SUB-01D-12-03 Page 2 of 2

    Slaved-Zone Damper SizingUse a load program to determine the peak load foreach zone. These calculations will be used in se-lecting the appropriate Zone and Slaved-ZoneDamper sizes. Only pressure dependent ZoneDampers may be slaved.

    The Auto-Zone Systems utilize a typical low pres-sure duct design. To reduce noise problems, ductpressures should not exceed 1 W.C.

    Primary trunk ducts used with Auto-Zone systemsshould not be undersized. With larger trunkducts, it is easier to assure relatively constantpressure to each Zone Damper. Runs should beas short as possible, and the trunk duct systemkept as symmetrical as possible to facilitate sys-tem balancing. Wherever possible, run the trunkducts above corridors and locate the master Zoneand Slaved-Zone Dampers above corridors to re-

    duce the noise in the space and facilitate serviceof the valves. Trunk ducts should be sized for nomore than 0.1 W.C. drop per 100 ft. of duct, and amaximum duct velocity of 2000 FPM.

    Up to a maximum of two additional Slaved-ZoneDampers may be connected together with themain Zone Damper(s) for large zone air flow re-quirements. This design should be reserved onlyfor situations when it is not practical to use a singlelarge Zone Air Damper.

    It is recommended that the Slaved-Zone Damper(s) shouldbe of the same size as the master Zone Damper. This in-sures that adequate air flow and minimum noise will occurat all damper positions.

    Divide the total zone CFM required by the total number ofair valves to be used.

    Using the maximum acceptable velocity for a branch duct(typically 1000-1500 FPM for minimal noise), go to the AirDamper Selection Data Chart below and find the quantityand size of Air Dampers that will deliver the required CFMas determined by the load program

    Note: Compare the Zone and Slaved-Zone Damper

    sizes selected against the branch duct sizes to

    determine if the next size up or down will pro-

    vide acceptable performance without requiringa transition fitting.

    Order one OE510 Pressure Dependent Zone Damper ofthe size selected previously. Order one or two OE513Slaved-Zone Dampers as required, of the same size as theOE510 Zone Damper just selected. The Slaved-ZoneDampers will track and maintain the same damper positionas the master Zone Damper.

    Air Damper Selection Data OE513 Slaved-Zone Damper(Pressure Dependent Only)

    Zone Air Damper Round Duct Size(Area Ft

    2)

    6(0.188)

    8(0.338)

    10(0.532)

    12(0.769)

    14(1.050)

    16(1.375)

    Velocity Through Zone Air DamperFPM

    Airflow Through Zone Air Damper - CFM

    (PS inches W.C. w/ Air Damper Full Open)

    50094

    (0.01)

    169

    (0.01)

    266

    (0.01)

    385

    (0.01)

    525

    (0.01)

    687

    (0.01)

    750141

    (0.03)

    254

    (0.02)

    399

    (0.01)

    577

    (0.02)

    788

    (0.01)

    1031

    (0.01)

    1000188

    (0.05)

    338

    (0.03)

    532

    (0.02)

    769

    (0.03)

    1050

    (0.02)

    1375

    (0.01)

    1250235

    (0.07)

    423

    (0.04)

    665

    (0.03)

    961

    (0.04)

    1313

    (0.03)

    1718

    (0.02)

    1500282

    (0.09)

    507

    (0.06)

    798

    (0.04)

    1154

    (0.05)

    1575

    0.04)

    2062

    (0.03)

    1750329

    (0.12)

    592

    (0.08)

    931

    (0.06)

    1346

    (0.06)

    1838

    (0.05)

    2405

    (0.04)

    2000376

    (0.15)

    676

    (0.10)

    1064

    (0.07)

    1538

    (0.07)

    2100

    (0.07)

    2749

    (0.05)WattMaster reserves the right to change specifications without notice

    OE513-Slaved-Zone

    Damper

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    WattMaster Control Systems

    Form: WM-RAV-SUB-01D-12-03 Page 1 of 2

    DescriptionThe OE501 Zone Damper consists of around air damper with a control enclosuremounted on the side of the damper hous-ing. The damper blade consists of two 18gauge galvanized metal blade halves with

    Volara gasket material sandwiched be-

    tween. The Volara material is resistantto high temperatures and has low waterabsorption characteristics. The sand-wiched gasketed damper design is me-chanically fastened to the damper shaft toprovide low leakage, low noise and lowpressure drop through the damper. The3/8 damper shaft rotates in three oil im-pregnated sintered bronze bearings. A slotis cut into the end of the damper shaft fordamper position indication.

    A large 24 gauge sheet metal control en-closure is provided for mounting of con-

    trols. Knockouts are provided for ease ofwiring installation. A cutout is provided inthe enclosure for mounting of an airflowprobe.

    All Zone Dampers are tested and certifiedin accordance with ARI standard 880. AnARI label is affixed to all units.

    MountingThe Zone Damper assembly should be mounted according to standard duct installation practices with airflow di-rection as shown in the illustration above. After installation of the Zone Damper in the ductwork, insulation shouldbe applied around any remaining uninsulated surface on the air valve inlet and outlet. The Zone Damper should

    be mounted so the control enclosure is positioned to the left or right side of the ductwork with the control enclo-sure in a vertical plane. Do not mount the Zone Damper Assembly with the control enclosure on the top or bottomof the ductwork. Adequate clearance should be maintained between the control panel and any obstruction to allowfor removal of the control panel cover and access to the controls.

    OE501- Zone Damper

    Technical Data OE501Zone Damper

    Air Damper Construction: Dimensions: Damper Body 24 Ga. Galv. Steel Air Damper Model A B C

    Damper Blade Round -18 Ga. Galv. Steel OE501-06 (6) 19.00 5.88 9.38

    Damper Bearings Oil Impregnated Bronze OE501-08 (8) 19.00 7.88 11.38

    Damper Seal Volara Type A Gasket OE501-10 (10) 19.00 9.88 13.38

    Leakage Less Than 1% @ 3 SP OE501-12 (12) 22.00 11.88 15.38

    Insulation Foil Faced Fiberglass OE501-14 (14) 22.00 13.88 17.38

    Control Enclosure 24 Ga. Galv Steel OE501-16 (16) 22.00 15.88 19.38WattMaster reserves the right to change specifications without notice

    One Year Warranty

    1/2" Foil FacedInsulation

    Round DamperBlade Assembly

    Control Enclosure(Cover Removed)

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    WattMaster Control Systems

    Form: WM-RAV-SUB-01D-12-03 Page 2 of 2

    Zone Damper SizingCalculate the peak load for each zone. Thesecalculations will be used to select ZoneDamper sizes.

    To reduce noise problems, duct pressuresshould not exceed 1 W.C.

    Primary trunk ducts used with zone dampersystems should not be undersized. This isespecially true of pressure dependent sys-tems. With larger trunk ducts, it is easier toassure relatively constant pressure to eachZone Damper. Runs should be as short aspossible, and the trunk duct system kept assymmetrical as possible to facilitate systembalancing. Wherever possible, run the trunkducts above corridors and locate the ZoneDampers above corridors to reduce the noisein the space and facilitate service of thevalves. Trunk ducts should be sized for no

    more than 0.1 W.C. drop per 100 ft. of duct,and a maximum duct velocity of 2000 FPM.

    Zone Damper Selection Data OE501Zone Damper

    Zone Damper Round Duct Size(Area Ft

    2)

    6(0.188)

    8(0.338)

    10(0.532)

    12(0.769)

    14(1.050)

    16(1.375)

    Velocity Through Zone Damper

    FPM

    Airflow Through Zone Damper - CFM

    (PS

    inches W.C. w/ Damper Full Open)

    50094

    (0.01)

    169

    (0.01)

    266

    (0.01)

    385

    (0.01)

    525

    (0.01)

    687

    (0.01)

    750141

    (0.03)

    254

    (0.02)

    399

    (0.01)

    577

    (0.02)

    788

    (0.01)

    1031

    (0.01)

    1000188

    (0.05)

    338

    (0.03)

    532

    (0.02)

    769

    (0.03)

    1050

    (0.02)

    1375

    (0.01)

    1250235

    (0.07)

    423

    (0.04)

    665

    (0.03)

    961

    (0.04)

    1313

    (0.03)

    1718

    (0.02)

    1500282

    (0.09)

    507

    (0.06)

    798

    (0.04)

    1154

    (0.05)

    1575

    0.04)

    2062

    (0.03)

    1750329

    (0.12)

    592

    (0.08)

    931

    (0.06)

    1346

    (0.06)

    1838

    (0.05)

    2405

    (0.04)2000

    376

    (0.15)

    676

    (0.10)

    1064

    (0.07)

    1538

    (0.07)

    2100

    (0.07)

    2749

    (0.05)WattMaster reserves the right to change specifications without notice

    Using the maximum acceptable velocity for a branch duct (typi-cally 1000-1500 FPM for minimal noise), find the smallest ZoneDamper that will deliver the required CFM as determined by theload program.

    Locate the branch velocity used in the duct design program inthe left hand column of the Zone Damper Selection Data table.Move across the table and find the Zone Damper which will pro-vide the acceptable CFM to meet the zone airflow requirements.

    Note: Compare the Zone Damper size selected against

    the duct size to determine if the next size up or

    down will provide acceptable performance without

    requiring a transition fitting.

    OE501 - Zone Damper

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    $XWR=RQH&RQWURO6\VWHPV

    Form: WM-RVD-SUB-01B-0201 Page 1 of 2

    'HV.ULSWLRQThe OE518 Rectangular Damper is used inapplications where rectangular duct isspecified or required because of spacelimitations or job requirements. The Rec-tangular Damper utilizes opposed blades of

    airfoil design for improved air flow control.The Rectangular Damper frame is made of.080 thick extruded aluminum. The bladesare also made of extruded aluminum.Blade pins are 7/16 hexagon shaped alu-minum fixed to a Celcon inner bearing ro-tating within a polycarbonate outer bearinginserted in the damper frame. The Damperlinkage is mechanically assembled andlocated in the damper frame . The linkagecomponents are constructed of aluminum,zinc and nickel plated steel. Blade gasketsare made of extruded EPDM material andare secured within an integral slot on theblade. Jamb seals are of extruded TPEmaterial for low leakage through thedamper when closed. The control shaft is1/2 diameter hexagon shaped rod andcan be extended 9 past the damper framefor connection to the damper actuator. Thedamper shaft is shipped retracted into theframe area and must be adjusted to therequired length in the field.

    0RXQWLQJThe Rectangular Damper should be

    mounted in the ductwork according tostandard duct installation practices. Therectangular damper should be selected forthe nominal inside duct size (See Figure 3). All Rectangular Dampers are supplied with 1 flanges all arounddamper frame, making the overall damper width and height 2 larger than the nominal inside duct size thus pro-viding for external flange mounting to ductwork. The damper shaft is shipped retracted into the damper frame.Loosen the two nuts on the U-bolt that secures the damper shaft to the damper blade and adjust to length. It isrecommended that the shaft length be adjusted so approximately 4 of shaft extends beyond the inside of thedamper frame. Retighten the two nuts on the U-bolt that secures the damper shaft to the blade. After installationof the Rectangular Damper to the ductwork, it is recommended that insulation be applied around any non-insulated surface on the ductwork where the Rectangular Damper was installed.

    'DPSHU6L]LQJ

    Use a load program to determine the peak load for each zone. These calculations will be used in selecting theappropriate Rectangular Damper sizes. The Auto-Zone Systems utilize a typical low pressure duct design. To re-duce noise problems, duct pressures should not exceed 1 W.C.

    Primary trunk ducts used with Auto-Zone systems should not be undersized. This is especially true of pressuredependent systems. With pressure independent systems this is not as critical. With larger trunk ducts, it is easierto assure relatively constant pressure to each Rectangular Damper. Runs should be as short as possible, and thetrunk duct system kept as symmetrical as possible to facilitate system balancing. Wherever possible, run the trunkducts above corridors and locate the Rectangular Dampers above corridors to reduce the noise in the space andfacilitate service of the valves. Trunk ducts should be sized for no more than 0.1 W.C. drop per 100 ft. of duct,and a maximum duct velocity of 2000 FPM.

    2(5H.WDQJXODU'DPSH

    Dimensional Data

    Opposed Blade Profile Flanged to Duct Installation

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    $XWR=RQH&RQWURO6\VWHPV

    Form: WM-RVD-SUB-01B-0201 Page 2 of 2

    Using the maximum acceptable velocity for abranch duct (typically 1000-1500 FPM forminimal noise), find the smallest damper thatwill deliver the required CFM as determined bythe load program.

    Locate the required CFM on the RectangularDamper Selection Data table below. This table

    is based on an airflow velocity of 1000 FPMacross the damper. This is the recommendedvelocity for quiet operation and normal pres-sure drop through the damper.

    Rectangular Damper Selection DataDamperHeight

    B8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

    DamperWidth

    A

    Airflow Data with Full Open DamperCFM @ 1000 FPM Velocity

    (PS - inches W.C. @ 1000 FPM Velocity)

    8 410

    (0.16)

    530

    (0.10)

    640

    (0.07)

    740

    (0.05)

    850

    (0.04)

    970

    (0.03)

    1080

    (0.03)

    1190

    (0.02)

    1300

    (0.02)

    1410

    (0.02)

    1520

    (0.01)

    1630

    (0.02)

    1740

    (0.01)

    1850

    (0.01)

    1970

    (0.01)

    10 510

    (0.10)

    590

    (0.07)

    690

    (0.05)

    800

    (0.03)

    910

    (0.03)

    1030

    (0.02)

    1150

    (0.02)

    1260

    (0.01)

    1380

    (0.01)

    1500

    (0.01)

    1610

    (0.01)

    1730

    (0.01)

    1840

    (0.01)

    2000

    (0.01)

    2080

    (0.01)

    12 560

    (0.07)

    650

    (0.05)

    730

    (0.03)

    850

    (0.02)

    970

    (0.02)

    1090

    (0.01)

    1210

    (0.01)

    1330

    (0.01)

    1460

    (0.01)

    1580

    (0.01)

    1700

    (0.01)

    1820

    (0.01)

    1940

    (-)

    2060

    (-)

    2190

    (-)

    14 660

    (0.05)

    770

    (0.03)

    880

    (0.02)

    1030

    (0.02)

    1180

    (0.01)

    1330

    (0.01)

    1480

    (0.01)

    1630

    (0.01)

    1760

    (0.01)

    1910

    (0.01)

    2060

    (-)

    2210

    (-)

    2360

    (-)

    2510

    (-)

    2640

    (-)

    16 750

    (0.04)

    890

    (0.03)

    1030

    (0.02)

    1200

    (0.01)

    1370

    (0.01)

    1540

    (0.01)

    1710

    (0.01)

    1880

    (0.01)

    2060

    (-)

    2230

    (-)

    2400

    (-)

    2570

    (-)

    2740

    (-)

    2910

    (-)

    3090

    (-)

    18 770

    (0.03)

    980

    (0.03)

    1180

    (0.01)

    1380

    (0.01)

    1580

    (0.01)

    1780

    (0.01)

    1980

    (0.01)

    2180

    (-)

    2350

    (-)

    2550

    (-)

    2750

    (-)

    2950

    (-)

    3150

    (-)

    3350

    (-)

    3540

    (-)

    20 850

    (0.03)

    1090

    (0.02)

    1330

    (0.01)

    1550

    (0.01)

    1770

    (0.01)

    1990

    (0.01)

    2210

    (-)

    2430

    (-)

    2650

    (-)

    2870

    (-)

    3090

    (-)

    3310

    (-)

    3530

    (-)

    3750

    (-)

    3990

    (-)

    22 930

    (0.02)

    1210

    (0.01)

    1480

    (0.01)

    1730

    (0.01)

    1980

    (0.01)

    2230

    (-)

    2480

    (-)

    2730

    (-)

    2950

    (-)

    3200

    (-)

    3450

    (-)

    3700

    (-)

    3950

    (-)

    4200

    (-)

    4440

    (-)

    24 950

    (0.02)

    1290

    (0.01)

    1630

    (0.01)

    1900

    (0.01)

    2170

    (-)

    2440

    (-)

    2710

    (-)

    2980

    (-)

    3250

    (-)

    3520

    (-)

    3790

    (-)

    4060

    (-)

    4330

    (-)

    4600

    (-)

    4880

    (-)

    26 990

    (0.02)

    1390

    (0.01)

    1780

    (0.01)

    2080

    (0.01)

    2380

    (-)

    2680

    (-)

    2980

    (-)

    3280

    (-)

    3550

    (-)

    3850

    (-)

    4150

    (-)

    4450

    (-)

    4750

    (-)

    NA NA

    28 1070

    (0.01)

    1500

    (0.01)

    1930

    (0.01)

    2250

    (-)

    2570

    (-)

    2890

    (-)

    3210

    (-)

    3530

    (-)

    3850

    (-)

    4170

    (-)

    4500

    (-)

    4820

    (-)

    NA NA NA

    30 1020

    (0.01)

    1550

    (0.01)

    2080

    (0.01)

    2430

    (-)

    2780

    (-)

    3130

    (-)

    3480

    (-)

    3830

    (-)

    4150

    (-)

    4500

    (-)

    4850

    (-)

    NA NA NA NA

    32 1090

    (0.01)

    1660

    (0.01)

    2230

    (-)

    2600

    (-)

    2970

    (-)

    3340

    (-)

    3710

    (-)

    4080

    (-)

    4450

    (-)

    4820

    (-)

    NA NA NA NA NA

    34 1150

    (0.01)

    1770

    (0.01)

    2380

    (-)

    2780

    (-)

    3180

    (-)

    3580

    (-)

    3980

    (-)

    4370

    (-)

    4750

    (-)

    NA NA NA NA NA NA

    36 1060

    (0.01)

    1790

    (0.01)

    2520

    (-)

    2670

    (-)

    3090

    (-)

    3510

    (-)

    3930

    (-)

    4350

    (-)

    5040

    (-)

    NA NA NA NA NA NA

    WattMaster reserves the right to change specifications without notice

    Notes:1. The table above is calculated based on 1000 FPM velocity across the full open damper. For other velocities use the

    following multipliers to obtain the correct CFM: 500 FPM = 0.5, 1500 FPM = 1.5, 2000 FPM = 2.0. It is recommendedthe damper velocity does not exceed 1500 FPM for quiet operation.

    2. Pressure drop (PS) is based on 1000 FPM Velocity. Any pressure drop less than 0.01 W.C. is shown as (-).

    When space considerations or design criteria dictate, dampersmay be selected for other face velocities by using the multipli-ers listed in the notes associated with the table. Move acrossthe table and find the damper selection which will provide the

    required CFM and fit within the ceiling area where the damperwill be located. Many size selections are possible for a givenCFM. Pressure drop across the damper is shown in parenthe-sis below the CFM.

    2(5H.WDQJXODU'DPSH

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    Form: WM-RBK-DS-01A-499-0101 Page 1 of 1

    'HV.ULSWLRQThe OE741 Rectangular Bypass DamperKit mounts to a OE518 RectangularDamper and controls duct static pressureto insure proper system airflow. The Rec-

    tangular Bypass Damper is controlled bythe Auto-Zone System Zone Manager. TheZone Manager modulates the RectangularBypass Damper in response to the ductstatic pressure based on a signal receivedfrom a static pressure sensor located in themain system ductwork.

    The Rectangular Bypass Damper Kit isused in conjunction with rectangular damp-ers for applications where rectangulardampers are specified or required becauseof space limitations or job requirements.

    The rectangular dampers may be pur-chased from WattMaster or you may getthem from the supplier of your choice. Forproper control, WattMaster recommendsthe use of low leakage opposed bladedampers. The maximum allowable damperface area for the Rectangular BypassDamper Kit is 6 sq. ft. The Rectangular By-pass Damper Kit comes packaged with theDamper Actuator and Wiring Interface pre-mounted in a galvanized steel enclosure.Each kit is supplied with mounting hard-ware and installation instructions. For applications where CFM or space requirements dictate the use of more thana single bypass damper, up to 2 additional bypass dampers can be slaved together. No other components are

    required. Each bypass is wired to the other bypass damper(s) by means of the Wiring Interface.

    0RXQWLQJBefore mounting the Rectangular Damper Kit, the rectangular damper should be mounted in the ductwork ac-cording to standard duct installation practices. The damper should be mounted so the damper shaft turns in aclockwise direction to open the damper. The Rectangular Damper Kit is simply slid over the damper shaft, theactuator shaft collar setscrews tightened and the supplied self tapping screws are used to mount the enclosure tothe ductwork. Detailed mounting and installation instructions are provided with each kit. A knockout is provided inthe front access cover which can be punched out to allow for damper shaft lengths which extend past the enclo-sure depth. When mounting the Rectangular Damper Kit, be sure to allow clearance for removal of the accesscover. Conduit knockouts are provided in the top and bottom of the enclosure for simplified wiring.

    2(5H.WDQJXODU

    %\SDVV'DPSHULW

    Technical Data OE741 Rectangular Bypass Damper KitSupply Power 24 Volt AC Enclosure Base 22 Ga. Galv. Steel

    Power Consumption 3.0 VA Maximum Enclosure Cover 22 Ga. Galv. Steel

    Operating Temp -22F to 122F Conduit Openings Top - (2) & Comb. Knockouts

    Operating Humidity 90% RH Non-Condensing Bottom - (2) & Comb. Knockouts

    Actuator Feedback 10Kohm, 1W Potentiometer Shaft Clearance Front - (1) & Comb. Knockout

    Actuator Rating 35 in/lbs (6 ft2

    Damper Area Max.) Controls Factory Mounted Inside Enclosure

    Mounting Hardware (4) Self Tapping Screws Controls Access Cover is Removable by

    Instructions Included with Each Kit Loosening 2 ScrewsWattMaster reserves the right to change specifications without notice

    Three Year Warranty

    13.5

    8.0

    12.15

    5.75

    Dimensional Data

    Component View

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    Form: WM-RZK-SUB-01B-0201 Page 1 of 1

    'HV.ULSWLRQThe OE740 Rectangular Zone Damper Kitprovides a new solution for rectangular zonedamper applications. The new RectangularDamper Kit is used in conjunction with rec-tangular dampers for applications whererectangular dampers are specified or re-

    quired because of space limitations or jobrequirements. The rectangular dampers maybe purchased from WattMaster or you mayget them from the supplier of your choice.For proper control, WattMaster recommendsthe use of low leakage opposed bladedampers. The maximum allowable damperface area for the Rectangular Damper Kit is6 sq. ft. The Rectangular Damper Kit comespackaged with the Zone Controller andDamper Actuator pre-mounted in a galva-nized steel enclosure. Each kit is suppliedwith mounting hardware and installation in-

    structions.

    0RXQWLQJBefore mounting the Rectangular DamperKit, the rectangular damper should bemounted in the ductwork according to stan-dard duct installation practices. The dampershould be mounted so the damper shaftturns in a clockwise direction to open thedamper. The Rectangular Damper Kit is sim-ply slid over the damper shaft, the actuatorshaft collar setscrews tightened and the sup-plied self tapping screws are used to mount

    the enclosure to the ductwork. Detailedmounting and installation instructions areprovided with each kit. A knockout is pro-vided in the front access cover which can bepunched out to allow for damper shaft lengths which extend past the enclosure depth. When mounting the Rec-tangular Damper Kit, be sure to allow clearance for removal of the access cover. Conduit knockouts are providedin the top and bottom of the enclosure for simplified wiring installation.

    2(5H.WDQJXODU

    =RQH'DPSHULW

    Technical Data OE740 Rectangular Zone Damper Kit

    Zone Controller: Damper Kit Features: Supply Power 24 Volt AC Enclosure Base 22 Ga. Galv. Steel

    Power Consumption 12 VA Maximum Enclosure Cover 22 Ga. Galv. Steel

    Operating Temperature 10F to 149F Conduit Openings Top - (2) & Comb. Knockouts

    Operating Humidity 90% RH Non-Condensing Bottom - (2) & Comb. Knockouts

    Communications RS-485 - 9600 Baud Shaft Clearance Front - (1) & Comb. Knockout

    Inputs: Controls Factory Mounted inside the Enclosure

    Zone Temperature Sensor Mounting Hardware Supplied with (4) Self Tapping Screws

    Setpoint Adjustment Instructions Included with Each Kit

    Actuator Position Feedback Controls Access Cover is Removable by

    Outputs: Loosening 2 Screws

    Expansion Port for Auxiliary Relay Board Actuator Rating 35 in/lbs (6 ft2

    Damper Area Max.)WattMaster reserves the right to change specifications without notice

    Three Year Warranty

    13.5

    8.0

    12.15

    5.75

    Dimensions

    Component View

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    Form: WM-RSK-SUB-01B-0201 Page 1 of 1

    'HV.ULSWLRQThe OE739 Rectangular Slaved-Zone Damper Kitprovides a new solution for rectangular damperapplications. The OE739 Rectangular Slaved-Zone Damper Kit is used in conjunction with rec-tangular dampers for applications in systemswhen it is not possible or practical to use a singlelarge Rectangular Zone Air Damper to satisfy the

    zones CFM requirements.

    The rectangular dampers may be purchased fromWattMaster or you may get them from the sup-plier of your choice. For proper airflow control,WattMaster recommends the use of low leakageopposed blade dampers. The RectangularSlaved-Zone Damper Kit is supplied with the slavewiring interface card and actuator factory mountedin a sheet metal enclosure. A total of two Slaved-Zone Air Dampers may be used in conjunctionwith a master Rectangular Zone Damper Kit. TheRectangular Slaved-Zone Air Damper(s) are wired

    in parallel with the master Rectangular ZoneDamper Kit and track the movement of the masterRectangular Zone Damper. Connection to themaster Rectangular Zone Damper Kit requires aSlave Wiring Adapter Kit, part # OE267 which issupplied with each Rectangular Slaved-ZoneDamper Kit. The kit connects the zone controlleron the master to the master actuator and provideswiring terminals for wiring to the RectangularSlaved-Zone Damper Kit(s). Only one Slaved Wiring Kit is required for each Slaved-Zone system. Each kit is sup-plied with mounting hardware and installation instructions.

    0RXQWLQJThe rectangular damper should be mounted in the ductwork according to standard duct installation practices be-fore installing the Rectangular Slaved-Zone Damper Kit. The Rectangular Slaved-Zone Damper Kit is simply slidover the damper shaft, the actuator shaft collar setscrews tightened and the supplied self tapping screws are usedto mount the enclosure to the ductwork. Detailed mounting and installation instructions are provided with each kit.A knockout is provided in the front access cover which can be punched out for damper shaft lengths which extendpast the enclosure depth. When mounting the Rectangular Slaved-Zone Damper Kit, be sure to allow clearancefor removal of the access cover. Conduit knockouts are provided in the top and bottom of the enclosure for sim-plified wiring installation.

    2(5H.WDQJXODU

    6ODYHG=RQH'DPSHULW

    Technical Data OE 739 Rectangular Slaved-Zone Damper Kit

    Actuator: OE 739 Damper Kit Features: Supply Power 24 Volt AC Enclosure Base 22 Ga. Galv. Steel

    Power Consumption 3.4 VA Maximum Enclosure Cover 22 Ga. Galv. Steel

    Operating Temperature 10F to 149F Conduit Openings Top - (2) & Comb. KnockoutsOperating Humidity 90% RH Non-Condensing Bottom - (2) & Comb. Knockouts

    Shaft Clearance Front - (1) & Comb. Knockout

    Inputs: Controls Factory Mounted inside the Enclosure

    Actuator Position Feedback Mounting Hardware Supplied with (4) Self Tapping Screws

    Instructions Included with Each Kit

    Controls Access Cover is Removable by

    Loosening 2 Screws

    Actuator Rating 35 in/lbs (6 ft2

    Damper Area Max.)

    WattMaster reserves the right to change specifications without notice

    Three Year Warranty

    13.5

    8.0

    12.15

    5.75

    Dimensional Data

    Component View

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    Form: WM-320-SUB-01B-0201 Page 1 of 1

    'HV.ULSWLRQThe OE320 Zone Controller Board isused to control the zones on an Auto-Zone Basic or Plus System. The ZoneController is microprocessor based and

    communicates with the Zone Manager onthe Auto-Zone network communicationsloop. The OE320 Zone Controller con-nects to an OE282 Damper Actuator via amodular cable. The Zone Controllermonitors the space temperature andmodulates the OE282 Damper Actuatorallocating the proper airflow into its as-signed space to achieve the desiredcomfort and ventilation levels. The OE320Zone Controller connects to the OE282Damper Actuator via a modular cable.

    The OE320 Zone Controller Board is de-signed to be used as a pressure depend-ent control or with the addition of an op-tional airflow sensor connected to themodular connector on the board it can beused for pressure independent controlapplications.

    An optional OE321 - 4 Relay Output Ex-pansion board is available for control ofauxiliary heat, box heat and/or control ofseries or parallel flow fan terminal units.The OE321 4 Relay Output ExpansionBoard connects to the OE320 Zone Con-

    troller board by means of a modular cableprovided with the OE321 4 Relay OutputExpansion Board.

    0RXQWLQJThe OE320 Zone Controller Board is supplied mounted on a plastic Snap Track channel. The Snap Track channelhas two mounting holes which are used to field mount the board with the provided screws. The board should bemounted in close proximity to the OE282 Damper Actuator to allow for connection of the modular cable to the ac-tuator.

    2(=RQH

    &RQWUROOHU%RDUG

    Technical Data OE320 ZoneController BoardOperating Power: 24VAC Power Consumption: 10 VA Maximum

    Operating Temp: 10F to 149F Operating Humidity: 90% RH Non-Condensing

    Communications: RS-485 9600 Baud Weight : 0.50 lb

    Inputs: Outputs: Room Sensor Airflow Sensor (P.I. Only) Expansion Port: Modular Cable to Expansion Board

    Actuator Feedback Signal Setpoint Slide Adjust Actuator Port: Modular Cable to Damper ActuatorWattMaster reserves the right to change specifications without notice

    3 Year Warranty

    7.

    00"

    4.00"

    CX

    6

    SW1

    U1

    0

    7517

    6

    EXPAN

    SION

    Q3

    Q2

    D3

    VR1

    7824

    GND

    24VACM

    7824C

    T

    MC340

    64A9936

    R17

    R16

    U7

    C7R1

    5

    POWER

    R21

    REV.2

    YS1

    01

    562

    MDL

    F1

    250D4

    R26

    LD3

    L1

    SCAN REC R12

    C6

    R11

    TOKEN

    NET

    LD2

    32

    R14

    R1

    3

    R1

    00

    LD1

    C5

    D1

    K1

    V2

    fTimes NewRoman|b0|i0|c0|p18;G5L-114P-PS24VDCCONTACT:UL / CSA 5A250VAC

    fTimes NewRoman|b0|i0|c0|p18;OMRON

    K2

    D2

    ACT

    UA

    TOR

    fTimes NewRoman|b0|i0|c0|p18;OMRON

    fTimes NewRoman|b0|i0|c0|p18;G5L-114P-PS24VDCCONTACT:UL / CSA 5A250VAC

    R1

    0

    R9

    PJ2

    V1

    C4

    AZZ

    ONE

    V4.0

    0F

    C094

    74H

    C57

    3N

    B31

    92

    0P

    S

    TCU32K2V

    9936

    MS62

    64L-7

    0P

    C

    EPROM

    VREF

    AD

    J

    R23

    C1

    0

    PCB80

    C552

    -5-1

    6WP

    500650=

    1/3

    DFD99

    40SM

    PHILIPS

    EWD

    OG

    COMM

    D7

    CX10

    R25

    R2

    8

    T'STAT U

    1

    1

    C1

    5

    R2

    0

    C11

    R24

    8

    16

    2

    4

    ADDRESS ADD

    1 U6

    93C4

    6

    U5

    R19

    PHILIPS

    U9CX9

    R32

    D5

    C14

    P.U.

    R22

    C1

    3LM

    C662

    R27

    D5

    RAM

    C9

    C8

    80C552

    CX

    5

    PJ1

    C3

    R8

    R7

    R5

    R6

    R4

    C

    2

    C1

    X1 74

    HC2

    59

    B31

    92

    0P

    S

    U2

    R1

    R2

    R3

    CX2Q1

    16L8

    32KR

    34FLOW

    U8

    1

    RN1

    CX8 U4

    R1

    8 CX48K

    RAM

    U3

    CX3

    U1

    CX1

    Zone Controller Board

    Snap Track

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    Form: WM-321-SUB-01B-0201 Page 1 of 1

    'HV.ULSWLRQThe OE321 - 4 Relay Output Modular Ex-pansion Board is used in conjunction withthe OE320 Zone Controller Board toallow for control of auxiliary heat, box

    heat, series and parallel fan terminalunits. The OE321 Relay Expansion Boardprovides 4 relay outputs for pilot dutyswitching control.

    The OE321 4 Relay Output ExpansionBoard connects to the OE320 Zone Con-troller board by means of a modular cableprovided with the OE321 4 Relay OutputExpansion Board. 24VAC power is sup-plied to the board by means of thismodular cable. Screw terminals are pro-vided for connection of field wiring to therelay outputs.

    The relay outputs are N.O. contacts withone common terminal. All outputs and therelay common are electrically isolatedfrom all other circuitry on the board. Allrelay outputs are supplied with transientsuppression devices across each set ofcontacts to reduce EMI and arcing. Therelay output contacts are rated for pilotduty control of a maximum of 2 Amps @24 VAC or 24 VDC.

    0RXQWLQJThe OE351 Relay Output ExpansionBoard is supplied mounted on a plasticSnap Track channel. The Snap Trackchannel has two mounting holes whichare used to field mount the board with theprovided screws. The board should bemounted in close proximity to the OE320Zone Controller board to allow for con-nection of the modular cable,

    2(5HOD\2XWSXW

    ([SDQVLRQ%RDUG

    Technical DataOE321 4 Relay Output

    Expansion Board

    Operating Power 24VAC Power Consumption 10 VA Maximum

    Operating Temp 10F to 149F Operating Humidity 90% RH Non-Condensing

    Weight 0.25 lb Connection to Controller: Modular Cable

    Outputs:

    Relay Qty. 4 Electrically Isolated Relay Contact Rating 2 Amp @ 24 VACWattMaster reserves the right to change specifications without notice

    3 Year Warranty

    G5L-114P-PS

    24VDC

    CONTACT:

    UL / CSA 5A250VAC

    OMRON

    Q1

    D1 K

    1

    R1

    R2

    R3

    V1

    Q2

    R4

    R5

    R6

    D2

    G5L-114P-PS

    24VDC

    CONTACT:

    UL / CSA 5A250VAC

    OMRON V2

    R9

    R8

    R7

    Q3

    D3

    G5L-114P-PS

    24VDC

    CONTACT:

    UL / CSA 5A250VAC

    OMRON V3

    CR1

    CR2

    CR3

    M7824CT

    VR1

    D5

    YS

    -101543

    REV

    .2

    C1

    V5

    1

    2

    3

    4

    TB1

    G5L-114P-PS

    24VDC

    CONTACT:

    UL / CSA 5A250VAC

    Q4

    R10

    R11

    CR4R9

    D4

    OMRON

    V4

    4

    1

    2

    3

    4

    K4

    C2

    COM

    4.

    00"

    3.00"

    4 Relay Output Board

    Snap Track

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    Form: WM-ACT-SUB-01B-0201 Page 1 of 1

    'HV.ULSWLRQThe WattMaster OE282 Damper Actua-tor is a shaft mounted, floating pointcontrol actuator. Actuators are24VAC/24VDC with a 10Kohm feedbacksignal for position monitoring. Wiring

    connection to the actuator is by means ofa modular phone cable connector lo-cated on the actuator cover. The actua-tor is rated for 35 in-lb of torque. All ac-tuators are electronically protectedagainst overload. The angle of rotation is

    mechanically limited to 95. When theend position of the actuator or damper isreached, the actuator automaticallystops. For adjustment purposes, thegears can be manually disengaged bypushing the manual override button onthe actuator cover.

    0RXQWLQJThe actuator is mounted and adjusted inthe following manner:1. Turn the damper blade to its fully

    closed position.2. With the manual override button de-

    pressed, rotate the actuator clamp toabout 1/16 to 1/8 between the ac-tuator stop and the clamp, depend-ing on the damper seal design. Slidethe actuator over the shaft and fingertighten the nuts.

    3. Slide the L-type anti-rotation bracket(supplied) up under the actuatorcenter cut-out on the back of theactuator. Secure the bracket with thesupplied self-tapping screws. Tightenthe two nuts on the actuator shaftclamp with an 8mm wrench to 3 to 5ft-lbs.

    4. Adjust the end stops, if required.

    2(

    'DPSHU$.WXDWRU

    Technical Data OE282

    Damper ActuatorPower Supply 24VAC 20% 50/60HZ Angle of Rotation Max. 95, AdjustableLife Cycle Rating 2.5 Million Cycles with Mechanical Stops

    Power Consumption 3 VA Maximum Power Connection RJ-11 Modular Plug

    Operating Temp -22F to 122F Servicing Maintenance Free

    Operating Humidity 5 to 95% RH Non-Condensing Quality Standard ISO 9001

    Overload Protection Electronic Throughout 0 to 95Rotation

    Agency Listings UL873 listed

    CSA 4813 02 Certified

    Feedback Signal 10Kohm, 1 W potentiometer Torque Minimum 35 in-lb

    Running Time 80-110 Seconds. Weight 1.2 lb.WattMaster reserves the right to change specifications without notice

    Three Year Warranty

    10

    2.56

    4.

    53

    1.28

    0.

    85

    3.

    68

    OE282

    2.32

    2.57

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    Form: WM-RMS-SUB-01B-0201 Page 1 of 1

    'HV.ULSWLRQThe WattMaster, patented design, RoomSensor provides accurate sensing of theroom temperature. Its design allows forflush wall mounting yet rejects the influenceof surface and internal wall temperatures.The Room Sensors attractive styling andoff white casing color make it suitable for

    most building decors. If interior decorationrequires, the Zone Sensor casing can alsobe painted or wall papered without affectingthe sensor's performance. Room Sensorsare available in 4 different configurations:

    OE210 - Sensor Plain

    OE211 - Sensor with Setpoint Ad-justment

    OE212 - Sensor with Override

    OE213 - Sensor with Setpoint Ad-justment and Override

    The Room Sensor Plain and Room Sensorwith Override, require (2) wires to be con-nected from the controller to the sensor.The Room Sensor with setpoint adjustmentand Zone Sensor with Setpoint and Over-ride options, require 3 wires be connectedto the sensor. Twisted cable is recom-mended for wiring of all Room Sensors.Wiring should not be run in conduit withother AC line voltage wiring, or with anyconductors carrying highly inductive loads.Most applications do not require shielding.

    0RXQWLQJ

    The Room Sensors are designed to be mounted on a vertical, 2 x 4 electrical box recessed in the wall. If the wallcannot be penetrated, a plastic surface mount box such as those made by Wiremold_ , may be used to mount thesensor to the wall surface.

    2(

    5RRP6HQVRUV

    TechnicalData

    OE210, OE211, OE212& OE213 Room Sensors

    Sensor Element Type III Thermistor

    10k ohm @ 77 F

    Mounting Designed to be Flush Mounted to Wall

    using Vertical 2 x 4 Handy Box (by others)

    Accuracy 0.4 F between 30 F to 150 F Line Loss 0.25 F max. error, using 22 AWG wire at 1000 ft.

    Range -30 F to 150 F Weight 4 oz.WattMaster reserves the right to change specifications without notice

    Three Year Warranty

    OE210 OE211 OE212 OE213

    Room Sensor - Plain Room SensorWith Override

    Room SensorWith Setpoint Adjust

    Room Sensor

    With Setpoint Adjust& Overide

    O O

    A A

    O O

    R R

    L L

    M M

    E E

    E E

    C C

    W W

    R R

    R R

    OVR OVR

    0.25

    TMP

    GND

    AUXOUT

    2.

    75

    2.00

    Wall Cut-Out DimensionsWhen Sensor Is To BeMounted WithoutHandy Box (By Others)

    2.75

    3.

    25

    4.

    50

    2.

    50"

    0.88

    O

    A

    O

    R

    L

    M

    E

    E

    C

    W

    R

    R

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    3.25"

    4.

    63"

    1.63"

    4.)All Wiring To Be In Accordance WithLocal And National Electrical CodesAnd Specifications.

    5.)Use the Full 8 Ft. Lead Lengthprovided to prevent condensation at

    the field connection.

    3.)Gasket Must Be Installed Under CoverPlate To Provide Raintight Seal.Rainwater Can Damage Sensor!

    Temperature Sensor Resistance/Voltage Chart

    Temp Resistance* VoltageF Ohms @ Input*-10.............93333........4.620-5...............80531........4.5500...............69822........4.4745...............60552........4.390

    10..............52500........4.29715..............45902........4.20020..............40147........4.09525..............35165........3.98230..............30805........3.86235..............27140........3.73740..............23874........3.605

    Temp Resistance* VoltageF Ohms @ Input*45..............21094........3.47050..............18655........3.33052..............17799........3.27554..............16956........3.21756..............16164........3.16058..............15385........3.10060..............14681........3.04262..............14014........2.98564..............13382........2.92766..............12758........2.86768..............12191........2.810

    Temp Resistance* VoltageF Ohms @ Input*69..............11906........2.78070..............11652........2.75271..............11379........2.72272..............11136 ........2.69573..............10878........2.66574..............10625........2.63575..............10398........2.60776..............10158........2.57078..............9711 ..........2.52080..............9302..........2.46582..............8893..........2.407

    Temp Resistance* VoltageF Ohms @ Input*84..............8514..........2.35286..............8153..........2.29788..............7805..........2.24290..............7472..........2.18795..............6716..........2.055100............6047..........1.927105............5453..........1.805110 ............4923..........1.687115 ............4449..........1.575120............4030..........1.469

    2.)Unused Conduit Opening(s) MustHave Closure Plugs Installed And MustBe Coated with Sealing Compound ToProvide Raintight Seal. Water CanDamage Sensor! Also See Note 5.

    1.)The Outside Air Sensor Must BeMounted In A Vertical Position AsShown (Sensor Tube PointingDown).

    Sensor Must Be LocatedWhere It Will Not Be Affected ByDirect Sunlight Or Heat ProducingEquipment. If Possible Mount UnderRoof Eave Or Similar ProtectedLocation. If Sensor Is Not LocatedAs Specified, Erroneous Outside AirTemperature Readings Will Result.

    Water Must Not BeAllowed To Stand In SensorTube. Rainwater Will DamageSensor.

    *Chart Notes:1. Use the resistance column to check the thermistor sensor while disconnected from the controllers (not powered).

    2. Use the voltage column to check sensors while connected to powered controllers. Read voltage with meter set on DC volts.Place the "-"(minus) lead on GND terminal and the "+"(plus) lead on the sensor input terminal being investigated. If thevoltage is above 5.08 VDC, then the sensor or wiring is "open." If the voltage is less than 0.05 VDC, the sensor or wiring is

    shorted.

    Outside Air Sensor OE250

    Notes:

    2.25Closure PlugCAUTION!See Note 2

    Gasketed CoverCAUTION!See Note3

    CoverMountingScrew - Typ.

    Mounting Tab& Screw - Typ.

    0.19" Dia.Hole - Typ.

    C O N T R O L S

    FILENAME

    DATE: B. CREWS

    DESCRIPTION:PAGE

    DRAWN BY:

    Outside Air Temperature Sensor1

    JOB NAME

    05/23/01

    OE250_OAS_52601.CDR

    OE250

    Front View Side View Back View

    3.

    50"

    Closure PlugCAUTION!See Note 2

    8 Ft Wiring Leads.Connect WiringTo Controller Using24 Gauge MinimumWire. Only 2Conductors areRequired. See Note 5.Solder the leads whenpossible or use crimptype butt connectors.

    Sensor TubeCAUTION!See Note 1

    Mounting Tab& Screws - Typ.

    Correct

    Incorrect

    See Note #1

    Sensor MountingPostion

    6.

    00

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    C O N T R O L S

    FILENAME

    DATE: B. CREWS

    DESCRIPTION:PAGE

    DRAWN BY:

    Duct Temperature Sensor1

    JOB NAME

    11/24/98

    DUCSENS1.CDR

    OE230 & OE231

    Duct Temperature SensorsOE230 (6" Probe) & OE231 (12" Probe)

    Mounting Plate

    Gasket

    Adhesive Backed Drill Guide

    Mounting Template

    11-1/2" (OE231)

    5-1/2" (OE230) Mounting Plate

    4.0"

    3/4"

    1/4" Hex Head Sheet Metal Screws

    ThreadTogether

    Duct Work

    Drill 5/16" Hole In Ductwork For Probe

    Leads Are Non-polarized.Butt Splice Leads To 24 GaugeWire Minimum. Connect LeadsTo "Analog In" And "Ground"At Controller.

    Notes:

    1.)All Wiring To Be In Accordance WithLocal And National Electrical CodesAnd Specifications.

    Temperature Sensor Resistance/Voltage Chart

    Temp Resistance* Voltage

    F Ohms @ Input*-10.............93333........4.620-5...............80531........4.550

    0...............69822........4.4745...............60552........4.390

    10..............52500........4.29715..............45902........4.20020..............40147........4.09525..............35165........3.98230..............30805........3.86235..............27140........3.73740..............23874........3.605

    Temp Resistance* Voltage

    F Ohms @ Input*45..............21094........3.47050..............18655........3.330

    52..............17799........3.27554..............16956........3.21756..............16164........3.16058..............15385........3.10060..............14681........3.04262..............14014........2.98564..............13382........2.92766..............12758........2.86768..............12191........2.810

    Temp Resistance* Voltage

    F Ohms @ Input*69. .............11906 ........2.78070. .............11652 ........2.752

    71. .............11379 ........2.72272..............11136 ........2.69573..............10878........2.66574..............10625........2.63575..............10398........2.60776..............10158........2.57078..............9711 ..........2.52080..............9302..........2.46582..............8893..........2.407

    Temp Resistance* Voltage

    F Ohms @ Input*84..............8514..........2.35286..............8153..........2.297

    88..............7805..........2.24290..............7472..........2.18795..............6716..........2.055100............6047..........1.927105............5453..........1.805110.. ..........4923 ..........1.687115.. ..........4449 ..........1.575120............4030..........1.469

    125............3656..........1.369

    *Chart Notes:1. Use the resistance column to check the thermistor sensor while disconnected from the controllers (not powered).

    2. Use the voltage column to check sensors while connected to powered controllers. Read voltage with meter set on DC volts.Place the "-"(minus) lead on GND terminal and the "+"(plus) lead on the sensor input terminal being investigated. If the voltageis above 5.08 VDC, the sensor or wiring is "open." If the voltage is less than 0.05 VDC, the sensor or wiring is shorted.

    The Duct Sensor Is Used For Sensing SupplyOr Return Air Temperatures. Location Of TheSensors Is Very Important In Order To ObtainAccurate Temperature Readings. TheFollowing Recommendations Should BeFollowed:

    When Used As A Supply Air Sensor TheSensor Should Be Mounted In The Supply AirDuct As Close To The HVAC Unit As PossibleAnd Upstream Of The Bypass Damper (IfUsed) For Best Results. For Best Accuracy,Apply Insulation On The Outside Of TheDuctwork Over The Sensor. This Will HelpThermal Gradients From Affecting The Sensor.

    Supply Air

    Return AirWhen Used As A Return Air Sensor TheSensor Should Be Mounted In The Return AirDuct As Close To The HVAC Unit As PossibleAnd Upstream Of The Bypass Damper (IfUsed) For Best Results. For Best Accuracy,Apply Insulation On The Outside Of TheDuctwork Over The Sensor. This Will HelpThermal Gradients From Affecting The Sensor.

    See The Systems Installation And OperationManual For Other Design Considerations AndRecommendations Regarding DuctTemperature Sensor Location.

    Caution!

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    General Notes

    C O N T R O L S

    FILENAME

    DATE: B. CREWS

    DESCRIPTION:PAGE

    DRAWN BY:

    Pressure Sensor1

    JOB NAME

    2.)All Wiring To Be In Accordance With Local AndNational Electrical Codes And Specifications.

    1018/00

    OE271TRAN1.CDR

    OE271

    Top View

    Side View

    OUT

    INGND

    UP

    (-)LO

    0.35"

    0.55"

    1.00"

    2.20"

    0.15" DIA.

    0.15"

    2.94"

    2.50"

    0.125" (1/8" Tubing Conn.)

    0.200" (3/16" Tubing Conn.)

    1.95"

    0.60"

    12.0" APPROX

    Full Scale Output(Positive Pressure)

    Null Offset

    Span*

    Minimum Typical Maximum

    Hystereisis And Repeatability

    Temperature ErrorNull +10 To 40 C

    Stability (1 Year)

    Supply Voltage (Vs)

    Pressure Overload

    Burst Pressure

    Positive Pressure (Hi Side)Negative Pressure (Lo Side)

    Positive Pressure (Hi Side)Negative Pressure (Lo Side)

    Non-Linearity

    Span +10 To 40 C

    Common Mode Pressure

    0-5 H O Pressure Range - 5 VDC Operation2

    3.92 VDC

    0.17 VDC 0.2-0.3 VDC 0.33 VDC

    3.59 VDC 3.91 VDC

    0.05 % Span

    4.75 VDC 5.0 VDC 8.0 VDC

    15 PSI

    25 H O2

    50 H O2

    15 H O2

    25 H O2

    4.08 VDC3.95-4.05 VDC

    3.65-3.85 VDC

    0.3 % Span

    0.5 % Span

    0.03 % Span

    1.0 % Span

    0.5 % Span

    1.0 % Span1.5 % Span1.5 % Span

    *Span Is The Algebraic Difference Between End Points (Null Offset And Full Scale Output)

    The plastic housing on the sensor is electricallyconductive. Avoid contact with any electrical components.It is acceptable to mount the sensor on grounded sheetmetal such as ductwork, electrical panels, etc.

    Use extreme care when mounting the sensor to avoiddamage to the plastic housing. Do not overtighten themounting screws! Do not use mounting screws which aretoo large for the holes!

    Warning!

    Warning!

    When The OE271 Is Used As A DuctIt May Be Mounted To The

    Ductwork Near The Static Pressure Pickup Tube. IfThe Sensor Is Mounted In This Manner, Away

    From The Controller, The Modular Plug Must BeCut Off And 3-conductor 24 Gauge Minimum WireMust Be Butt Spliced To The Sensor Leads. TheController Has A Terminal Block Which IsParalleled With The Modular Jack To Allow WiringConnections. Total Wire Length Should NotExceed 100Ft. If Desired The Sensor May Also BeLocated Near The Controller, With The ModularPlug On The Sensor Directly Connected To TheMating Controller Jack. When This Method Is UsedTubing Must Be Run From The Sensor To TheStaic Pressure Pickup Tube. Tubing Should NotExceed 250 Ft. And Must Be Continuous WithoutAny Splices.

    StaticPressure Sensor

    When The OE271 Is Used As An AirflowFor VAV Applications It Should Be Mounted In TheVAV Box Control Enclosure Near The BoxController Board. The Modular Plug should be

    Connected To The VAV Controller BoardConnection. Tubing Must Be Run From TheSensor to The Airflow Pickup Probe TubingConnection.

    Sensor

    1.) The OE271 Pressure Sensor Should BeMounted In A Vertical Position As Shown WithArrow Pointing Up. ( Tubing Connections PointingDown). If This Mounting Position Is Not Possible InYour Application, It May Be Mounted In A HorizontalPosition. When Mounted In A Horizontal PositionAccuracy Will Be Affected By Approximately 2% FullScale Null Shift Due To Diaphragm Gravity EffectError.

    Caution:

    OE271 - Pressure Sensor

    1.29"

    OUT(Blac

    k)

    GND

    (Green

    )

    IN

    (Re

    d)

    OE271S.P. Sensor

    Duct Static Pressure Sensor ApplicationsMounting Information

    VAV Pressure Independent Airflow SensorApplications Mounting Information

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    Notes:

    C O N T R O L S

    FILENAME

    DATE: B. CREWS

    DESCRIPTION:PAGE

    DRAWN BY:

    Auto-Zone PI Airflow Sensor Application1

    JOB NAME

    3.)All Wiring To Be In Accordance With Local AndNational Electrical Codes And Specifications.

    10/18/00

    OE273TRAN1.CDR

    OE273

    Top View

    Side View

    OUT

    INGND

    UP

    (-)LO

    0.35"

    0.55"

    1.00"

    2.20"

    0.15" DIA.

    0.15"

    2.94"

    2.50"

    0.125" (1/8" Tubing Conn.)

    0.200" (3/16" Tubing Conn.)

    1.95"