xp softswitchtm panels - electric supplies...

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R Job Name: Job Number: Model Numbers: Page SPECIFICATION SUBMITTAL xp-1 05.11.06 Power Equipment XP Switching Panels GRAFIK Systems XP SoftswitchTM Panels Mini XP • All voltages • 4 to 16 switch legs Large XP • 277 V and 347 V • 4 to 28 switch legs Standard-Size XP • All voltages • 20 to 48 switch legs Standard-Size XP • 100-127 V , 4 to 28 switch legs • 220–240 V (non-CE), 4 to 24 switch legs • 230 V (CE), 4 to 24 switch legs Feed-Through XP Without Branch Circuit Breakers XP With Branch Circuit Breakers XP Softswitch Panels work with: • GRX-4000 Control Units. • GRAFIK 5000TM, 6000®, and 7000® Systems. • GP and LP Dimming Panels. • DMX512 dimming systems via the 2LINKTM option. XP Switching Panels provide power and switching for up to 48 switch legs. Panels control any light source as well as motors. Models available with: • 100-127 V , 220-240 V (non-CE), 230 V (CE), 277 V , and 347 V input power. • With or without branch circuit breakers. • 4 to 48 switch legs (feed-through). • 4 to 42 switch legs (with branch circuit breakers). Extra-Large XP (not pictured) • 277 V and 347 V • 32 to 42 switch legs

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Page 1: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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Job Name:

Job Number:

Model Numbers:

PageSPECIF ICATION SUBMITTAL

xp-1 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

XP SoftswitchTM Panels

Mini XP

• All voltages

• 4 to 16 switch legs

Large XP

• 277 V and 347 V

• 4 to 28 switch legs

Standard-Size XP

• All voltages

• 20 to 48 switch legs

Standard-Size XP

• 100-127 V ,

4 to 28 switch legs

• 220–240 V

(non-CE),

4 to 24 switch legs

• 230 V (CE),

4 to 24 switch legs

Feed-Through XP

Without Branch Circuit Breakers

XP With Branch Circuit Breakers

XP Softswitch Panels work with:

• GRX-4000 Control Units.

• GRAFIK 5000TM, 6000®, and 7000® Systems.

• GP and LP Dimming Panels.

• DMX512 dimming systems via the 2LINKTM

option.

XP Switching Panels provide power and

switching for up to 48 switch legs. Panels

control any light source as well as motors.

Models available with:

• 100-127 V , 220-240 V (non-CE),

230 V (CE), 277 V , and 347 V

input power.

• With or without branch circuit breakers.

• 4 to 48 switch legs (feed-through).

• 4 to 42 switch legs (with branch circuit

breakers).

Extra-Large XP (not pictured)

• 277 V and 347 V

• 32 to 42 switch legs

Page 2: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-2 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Standards

• UL Listed (Reference: UL File

42071).

• Complies with ISO-9000, CSA,

NOM.

Power

• Input power: 100-127 V ,

220-240 V (non-CE), 230 V

(CE), 277 V , and 347 V . All

voltages 50/60 Hz, phase-to-

neutral.

• Control circuit (Feed-Through XP

Panels only): Dedicated feed, same

voltage and phase as Panel.

• Branch Circuit Breakers: UL-rated

thermal magnetic. AIC ratings:

120 V – 10000 A

220-240 V – 6000 A

277 V – 18000 A

347 V – 14000 A

• Lightning strike protection: Meets

ANSI/IEEE standard 62.41-1980.

Can withstand voltage surges of up

to 6000 V and current surges of

up to 3000 A.

• 10-year power failure memory:

Automatically restores lighting to

levels prior to power interruption.

Sources/Load Types

• Incandescent (Tungsten)

/Halogen

• Magnetic Low Voltage

Transformer

• Electronic Low Voltage

Transformer

• Neon/Cold Cathode

• Magnetic and Electronic

Fluorescent Lamp Ballasts

• HID

• Motor Loads

(1/3 HP @ 100-127 V ,

1/2 HP @ 220-347 V )

Switching Modules

• Switch legs rated @ 16 A.

• Patented SoftswitchTM circuit

eliminates arcing at

mechanical contacts when

loads are switched. Prolongs

relay life to an average of

1,000,000 cycles (on/off).

Handles 50 times inrush.

Rated for resistive, inductive,

or capacitive sources.

Wiring

• Internal: Prewired by Lutron.

• System communications: Low-

voltage PELV (Class 2: USA) wiring

connects XP Panels to other

components.

• Line (mains) voltage: Feed and

load wiring only. (Feed-Through XP

Panels also have control circuit

wiring.) No other wiring or assembly

required.

Physical Design

• Enclosure: NEMA-Type 1, IP-20

protection; #16 U.S. Gauge Steel.

Indoors only.

• Weight: 27 pounds (13 kg) for Mini

XP, 80 pounds (37 kg) for

Standard-Size XP, 135 pounds

(61.3 kg) for Large XP, 225 pounds

(102 kg) for Extra Large XP.

Mounting

• Mini XP and Standard-Size XP:

Surface mount or recess mount

between 16" (40 cm) studs.

• Large XP: Surface mount only.

• Extra Large XP: Surface mount

only.

Environment

32-104 °F (0-40 °C). Relative

humidity less than 90% non-

condensing.

Specifications

Page 3: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-3 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Anatomy of an XP Model Number

X P 1 2 - 1 2 0 4 M L - 1 5 - C G P - _ _ _

Prefix:

XP for XP Switching Panel

Number of Switch Legs:

Indicates number of load circuits in the panel

Voltage:

120 for 100-127 V

230 for 230 V (CE)1

240 for 220-240 V (non-CE)1

277 for 277 V

347 for 347 V

Feed Type:

FT for Feed Through (no branch circuit breakers)

4 for 3 phase 4 wire

Panel Feed:

ML for Main Lugs only

IS for Isolation Switch

Branch Circuit Breakers:

20 for 20 A branch circuit breakers

15 for 15 A branch circuit breakers

16 for 16 A branch circuit breakers

Custom Panel Suffix:

Indicates panel with special options

(Number generated by Lutron)

1 230 V (CE) and 220-240 V (non-CE) models with branch circuit breakers are custom panels. Contact Lutron for more

information.

Prefix

Number of

Switch Legs

Voltage

Feed Type

Panel Feed

Branch Circuit

Breakers

Custom Panel Suffix

Page 4: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-4 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Mini XP

Standard-Size XP

Number Of

Switch Legs

Feed

Type

Maximum

Feed

Mini XP Feed-Through Models100-127 V , 230 V (CE), 220-240 V (non-CE), 277 V , or347 V Power

XP4

XP8

XP12

XP16

Feed

Through

100-127 V : 20 A

220-240 V : 16 A

230 V (CE): 16 A

277 V : 20 A

347 V : 20 A

Standard-Size XP Feed Through Models100-127 V , 230 V (CE), 220-240 V (non-CE), 277 V ,or 347 V Power

Number Of

Switch Legs

Feed

Type

Maximum

Feed

XP20

XP24

XP28

XP32

XP36

XP40

XP44

XP48

Feed

Through

100-127 V : 20 A

220-240 V : 16 A

230 V (CE): 16 A

277 V : 20 A

347 V : 20 A

Wire Sizes

• #14 AWG (2.0 mm2) to #10 AWG (4.0 mm2) for Feed Wiring

and Switch Legs (to loads)

• Power (Hot/Live) and Switched Hot/Live connect directly to

Terminal Block for Switch Legs

Feed-Through XP Models (Without Branch Circuit Breakers)Only standard Panels listed. Consult Lutron for options.

Page 5: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-5 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

100-127 V Standard-Size XP with Branch Circuit Breakers

Standard-Size XP

Number Of

Switch Legs

Feed Type And

Wire Sizes

Maximum

Feed

XP4

XP8

XP12

XP16

XP20

XP24

XP28

200 A

Branch Circuit

Breakers1

15 A or 20 A

• 3Ø, 4 W

• Main Lugs Only

• Main Lugs

accept #4 AWG

(25 mm2) to 250

KCMIL (MCM)

(185 mm2)

Number Of

Switch Legs

Feed Type And

Wire Sizes

Maximum

Feed

XP4

XP8

XP12

XP16

XP20

XP24

125 A

Branch Circuit

Breakers1

16 A

• 3Ø, 4 W

• 125 A Isolator

Switch

• Isolator Switch

accepts 2.5

mm2 to 35 mm2

Feed Wiring

220-240 V (non CE) Standard-Size XP with Branch Circuit Breakers

Number Of

Switch LegsFeed Type And

Wire Sizes

Maximum

Feed

XP4

XP8

XP12

XP16

XP20

XP24

125 A

Branch Circuit

Breakers1

16 A

• 3Ø, 4 W

• 125 A Isolator

Switch

• Isolator Switch

accepts 2.5 mm2

to 35 mm2 Feed

Wiring

230 V (CE) Standard-Size XP with Branch Circuit Breakers

1 20/16 A, 15/12 A continuous load rating.

XP Models With Branch Circuit BreakersOnly standard Panels listed. Consult Lutron for options.

Page 6: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-6 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Large XP

Number Of

Switch Legs

Feed Type And

Wire Sizes

Maximum

Feed

XP4

XP8

XP12

XP16

XP20

XP24

XP28

250 A

Branch Circuit

Breakers1

20 A

• 3Ø, 4 W

• Main Lugs Only

• Main Lugs

accept #4 AWG

(25 mm2) to 300

KCMIL (MCM)

(150 mm2)

277/347 V Large XP with Branch Circuit Breakers

Number Of

Switch Legs

Feed Type And

Wire Sizes

Maximum

Feed

XP32

XP36

XP40

XP42

225 A

Branch Circuit

Breakers1

20 A

• 3Ø, 4 W or 1Ø, 3 W

• Main Lugs Only

• Main Lugs accept

#4 AWG (25

mm2) to 300

KCMIL (MCM)

(150 mm2)

120 V Large XP with Branch Circuit Breakers

1 20/16 A, 15/12 A continuous load rating.

Wire Sizes For Switch Legs (To Loads)

#14 AWG (2.0 mm2) to #10 AWG (4.0 mm2)

XP Models With Branch Circuit BreakersOnly standard Panels listed. Consult Lutron for options.

Number Of

Switch Legs

Feed Type And

Wire Sizes

Maximum

Feed

XP32

XP36

XP40

XP42

300 A

Branch Circuit

Breakers1

20 A

• 3Ø, 4 W

• Main Lugs Only

• Main Lugs

accept #4 AWG

(25 mm2) to 350

KCMIL (MCM)

(150 mm2)

277/347 V Extra-Large XP with Branch Circuit Breakers

Extra-Large XP

Page 7: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-7 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Type Standard GFI EPD AFI K HID SWNAIC Rating (kAIC) 10 22 42 65 10 22 10 10 10 10 10

Number of Poles 1 2 3 1 2 1 2 3 1 2 1 1 2 1 1 1 2 3 11 22

10 A X X X X X X15 A X X X X X X X X X X X X X X X X X X X20 A X X X X X X X X X X X X X X X X X X X25 A X X X X X X X X X X X X X X X X X X30 A X X X X X X X X X X X X X X X X X X35 A X X X40 A X X X X X X X X X X45 A X X X X50 A X X X X X X X X X X60 A X X X X X X70 A X X X X

80 A X X X90 A X X X100 A X X X110 A X X125 A X X

120 V and 277 V XP Panels with branch circuit breakers may be ordered with general use breakers

populated in the positions available after the switching modules have been pre-wired. Circuit breakers for

switched circuits may also be selected; the options are 10, 15, and 20 A single-pole circuit breakers. The

following tables list available options.

Am

pere

Rating

Type StandardAIC Rating (kAIC) 18 35 65Number of Poles 1 2 3 1 2 3 1 2 3

15 X X X X X X X X X20 X X X X X X X X X25 X X X X X X X X X30 X X X X X X X X X35 X X X X X X X X X40 X X X X X X X X X45 X X X X X X X X X50 X X X X X X X X X60 X X X X X X X X X70 X X X X X X X X X80 X X X X X X90 X X X X X X100 X X X X X X110 X X X X X X125 X X X X

Am

pere

Rating

Contact Lutron Integrated Systems for detailed ordering information.

Legend

GFI - Ground Fault Circuit Interrupter (6 mA)

EPD - Equipment Ground Fault Protection

(30 mA)

AFI - Arc Fault Interrupter

K - Key Operated

HID - For High Intensity Discharge Lighting

SWN - Switch Neutral Breaker

11 Pole SWN Breaker occupies 2 spaces22 Pole SWN Breaker occupies 3 spaces

277 V Breaker Options

General Use Breakers

120 V Breaker Options

Page 8: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-8 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Mini XP Dimensions

2.21(56.05)

1.34(33.94)

2.21(56.05)

4.09(103.84)

15.13 (384.3)

14.38 (365.25)

0.15(3.81)

4.21(106.93)

24.00(609.6)

10.75(273.05)

21.50(546.1)

8.00(203.2)

15.875(403.23)

24.50(622.3)

Left Side View Right Side View

Top View

Bottom View

All dimensions in inches (mm)

Front View

Page 9: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-9 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Standard-Size XP Dimensions

4.15 (105.41)

41.75 (1060.45)

2.69 (68.25)

2.43 (61.85)

15.875(403.23)

8.00(203.2)

14.375(365.13)

59.50 (1511.30)

2.43 (61.85)11.00

(279.4)

15.125 (394.18)

59.00

(1498.60)

4.21(106.93)

0.150(3.81)

Left Side View Right Side View

Top View

Bottom View

All dimensions in inches (mm)

Front View

Page 10: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-10 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

Large XP Dimensions

6.30(160. 02

3.34 (84.83)

45.0 0(1143)

18.50 (469.90)

63.00(1600.20)

22.75 (577.85)

22.0 (558.8)

2.50 (63.50 )

23.50 (596.90)

63.50(1612.90)

0.15 0(3.8 1)

6.1(154.94)

Left Side View Right Side View

Top View

Bottom View

All dimensions in inches (mm)

Front View

Page 11: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-11 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

6.30(160. 02

3.45 (87.63)

68.00(1727.20)

18.50 (469.90)

22.75 (577.85)

3.0 (76.20)

23.50 (596.90)

82.50(2095.50)

0.15 0(3.8 1)

6.1(154.94)

22.0 (558.8)

82.00(2082.80)

Left Side View Right Side View

Top View

Bottom View

All dimensions in inches (mm)

Front View

Extra Large XP Dimensions

Page 12: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-12 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

• Surface or recess mount indoors.

• Consult Dimensions page for dimensions, conduit

knockouts, and mounting holes and hardware.

• Mount only where ambient temperature is 32-104 °F

(0-40 °C).

• Mount Panel where audible noise is acceptable.

(Internal relays click.)

• Mount Panel so line (mains) voltage wiring is at least

6 feet (1.8 m) from sound or electronic equipment

and wiring.

• Mount Panel within 7° of true vertical.

Surface Mounting

• Surface mounting keyholes accept 1/4” (6 mm)

mounting bolts. This size is recommended.

Recess Mounting

• Mount Panel flush to 1/8" (3 mm) below finished

wall surface.

• Allow room for top cover. Leave 1 1/2" (38 mm)

clearance to each side of Panel.

Feed Wiring andSwitch Legs to Loads

PELV (Class 2:USA) Wiring

TerminalBlocksforSwitchLegs toLoads

TerminalBlocksforSwitchLegs toLoads

Feed Wiringand SwitchLegs to loads

Feed Wiring andSwitch Legs to loads

PELV (Class 2:USA) Wiring

Feed Wiringand SwitchLegs to loads

Front View Side View Front View Side View

Maximum Feed and Wire Sizes

Consult Wiring Overview page.

Mounting for Mini XP

Page 13: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-13 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

• Surface or recess mount indoors.

• Consult Dimensions page for dimensions, conduit knockouts, and

mounting holes and hardware.

• Mount only where ambient temperature is 32-104 °F (0-40 °C).

• Standard-Size XP weighs 80 pounds (37 kg). Reinforce wall

structure for weight and local codes.

• Mount Panel where audible noise is acceptable. (Internal relays

click.)

• Mount Panel so line (mains) voltage wiring is at least 6 feet (1.8 m)

from sound or electronic equipment and wiring.

• Mount Panel within 7° of true vertical.

Recess Mounting

• Mount Panel flush to 1/8" (3 mm) below finished

wall surface.

• Allow room for top cover. Leave 1 1/2" (38 mm)

clearance to each side of Panel.

LUTR

Link Power (Pins

Data (Pins

Circ

Valu

IE ALU

Load

Control and Zone

High End (option

Circuit

Low End (option

Using circuit

Using Zone T

1

2 3

4 Non-

5 Elec. Unassig

LUTR R

elec ircui

elec alue

elec alue isplaye

R

DistributionPanel

Feed andSwitch

Leg Wiring

Feed Wiring and Switch Legs to Loads

PELV (Class 2:USA) Wiring

Feed Wiring

and

Switch Legs

Feed Wiring and Switch Legs to loads

PELV (Class 2:USA) Wiring

Feed Wiring

and

Switch Legs

Front View Side View Front View Side View

Maximum Feed and Wire Sizes

Consult Wiring Overview page.

TerminalBlocks forSwitch Legsto Loads

TerminalBlocks forSwitch Legsto loads

Surface Mounting

• Surface mounting keyholes accept 1/4” (6 mm)

mounting bolts. This size is recommended.

Mounting for Standard-Size Feed Through XP

Page 14: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-14 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

• Surface or recess mount indoors.

• Consult Dimensions page for dimensions, conduit knockouts, and

mounting holes and hardware.

• Mount only where ambient temperature is 32-104 °F (0-40 °C).

• Standard-Size XP weighs 80 pounds (37 kg). Reinforce wall

structure for weight and local codes.

• Mount Panel where audible noise is acceptable. (Internal relays

click.)

• Mount Panel so line (mains) voltage wiring is at least 6 feet (1.8 m)

from sound or electronic equipment and wiring.

• Mount Panel within 7° of true vertical.

Recess Mounting

• Mount Panel flush to 1/8" (3 mm) below finished

wall surface.

• Allow room for top cover. Leave 1 1/2" (38 mm)

clearance to each side of Panel.

Maximum Feed and Wire Sizes

Consult Wiring Overview page.

Link

S ELECT V ALUE

V IEW V ALUE

S ELECT V ALUE D ISPLAYED

Load Type (See Instructions)

High-End Trim

Circuit Level

Low-End Trim

5

4

3

Zone Assignment w/ Circuit Schedule

Zone Assignment w/ Zone Capture TM

Link A

Link B

Norma

l

Emergenc

y

Address (Ad displayed)

S ELECT C IRCUIT

2

1

Circuit

Data A

OK

Powe

r

1 2 3 4 5D

Com

mon

24V

MU

X

MU

X

Dra

in Sense

1 2 3 4 D 5

(Non-

Ess)

(Essential

)

Caution - Check

Load Types before

removing bypass.

Load Types -

1-1

2-1

2-2

2-3

3-1

4-1

5-1

Questions? 800-523-9466

Incandescent/Tungsten

Fluorescent - FDB

Fluorescent - Tu-wire

Fluorescent - 0-10

Neon

Non-Dim

ELV (rated only)

6-1 Magnetic Low Voltage

4-2 Slider Non-Dim 40/60

Value

Data B OK

B

Com

m

Dra

in

MU

X

MU

X

C D

Link

C D

A

S ELECT V ALUE

V IEW V ALUE

S ELECT V ALUE D ISPLAYED

Load Type (See Instructions)

High-End Trim

Circuit Level

Low-End Trim

5

4

3

Zone Assignment w/ Circuit Schedule

Zone Assignment w/ Zone Capture TM

Link A

Link B

Norma

l

Emergenc

y

Address (Ad displayed)

S ELECT C IRCUIT

2

1

Circuit

Data A

OK

Powe

r

1 2 3 4 5D

Com

mon

24V

MU

X

MU

X

Dra

in Sense

1 2 3 4 D 5

(Non-

Ess)

(Essential

)

Caution - Check

Load Types before

removing bypass.

Load Types -

1-1

2-1

2-2

2-3

3-1

4-1

5-1

Questions? 800-523-9466

Incandescent/Tungsten

Fluorescent - FDB

Fluorescent - Tu-wire

Fluorescent - 0-10

Neon

Non-Dim

ELV (rated only)

6-1 Magnetic Low Voltage

4-2 Slider Non-Dim 40/60

Value

Data B OK

B

Com

m

Dra

in

MU

X

MU

X

C D

Link

C D

A

Switch Legs to

LoadsOnly

Feed Wiring and Switch Legs to Loads

PELV (Class 2:USA) Wiring

TerminalBlocks forSwitch Legsto Loads

Main LugsNeutralBus Neutral Bus

TerminalBlocks forSwitch Legsto loads

Main LugsNeutral

BusNeutral Bus

Preferred Feed Wiring

Feed Wiring and Switch Legs to loads

PELV (Class 2:USA) Wiring

Preferred Feed Wiring

Front View Side View Front View Side View

Surface Mounting

• Surface mounting keyholes accept 1/4” (6 mm)

mounting bolts. This size is recommended.

Mounting for Standard-Size XP with Branch Circuit Breakers

Page 15: XP SoftswitchTM Panels - Electric Supplies Onlinesite.electricsuppliesonline.com/documents/Lutron/xp.pdf · GRAFIK Systems XP Switching Panels Power Equipment XP Softswitch TM Panels

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xp-15 05.11.06

Power EquipmentXP Switching PanelsGRAFIK Systems

• Surface mount indoors.

• Mount only where ambient temperature is 32-104 °F (0-40 °C).

• Large XP Panel weighs 135 pounds (61.3 kg). Extra-Large XP

Panel weighs 200 pounds (90.7 kg). Reinforce wall

structure for weight and local codes.

• Mount Panel where audible noise is acceptable.

(Internal relays click.)

• Mount Panel so line (mains) voltage wiring is at least 6 feet

(1.8 m) from sound or electronic equipment and wiring.

• Mount Panel within 7° of true vertical.

• Lutron recommends 1/4" (6 mm) mounting bolts.

Link

1 2 3 4 5

Switch Legs to Loads

Feed Wiring and Switch Legs to Loads

PELV (Class2: USA)Wiring

Preferred Feed Wiring

Front View Side View

TerminalBlocks forSwitch Legsto Loads

Maximum Feed and Wire Sizes

Consult Wiring Overview page.

Main Lugs

Neutral Bus Neutral Bus

Mounting for Large and Extra-Large XP

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• Use a trough when the XP Panel is far away from

the Distribution Panel. Splice Neutrals in trough.

• Wire the XP similar to a lighting distribution panel.

Run feed and load wiring.

• Use the XP to provide temporary lighting by leaving

the bypass jumpers in place and using branch circuit

breakers to switch lights on and off.

DH

H

SH

H

SH

H

H

SH

N

SH

H

N

N

H

Control Circuit:

• Supplies power for internal

operation.

• Requires dedicated feed with

same voltage and phase as

Panel.

• Must be 1/4" (6 mm) away from

PELV (Class 2: USA) control

wiring harness.

PELV (Class 2:

USA) wiring

entrance

Bypass Jumpers -

Do Not Remove

LoadDistribution

Panel

Terminal Block

Neutral

Ground

Dedicated

Hot/Live

Feed Through XP Wiring Overview

Wire Sizes

• Power Feed (Hot/Live):#14 AWG (2.0 mm2) to #10 AWG (4.0 mm2)

• Switched Hot/Live:#14 AWG (2.0 mm2) to #10 AWG (4.0 mm2)

Note:

220-240 V (non-CE)

and 230 V (CE)

terminals are marked:

• L for Live

• SL for Switched Live

Power Feed(Hot/Live)

Switched Hot/LiveLoad Neutral

Typical Load Circuit

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DH

H

SH

H

SH

H

H

SH

N

SH

XP with Branch Circuit Breakers Wiring Overview

Bypass Jumpers -

Do Not Remove

Load

Terminal Block

Neutral Bus

Neutral BusMain Lugs*

Branch Circuit

Breakers for

Temporary

Lighting

Note:

220-240 V (non-CE)

and 230 V (CE)

terminals are marked:

• L for Live

• SL for Switched Live

• Wire the XP similar to a lighting distribution panel.

Run feed and load wiring.

• Use the XP to provide temporary lighting by leaving

the bypass jumpers in place and using branch circuit

breakers to switch lights on and off.

Wire Sizes

• Power Feed (Hot/Live):100-127 V #4 AWG (25 mm2) to 250 KCMIL (MCM) (185 mm2)

220-240 V 2.5 mm2 to 35 mm2

230 V (CE) 2.5 mm2 to 35 mm2

277 V /347 V #4 AWG (25 mm2) to 300 KCMIL (MCM) (120 mm2)

• Switched Hot/Live:#14 AWG (2.0 mm2) to #10 AWG (4.0 mm2)

• Load Neutral:#14 AWG (2.0 mm2) to #10 AWG (4.0 mm2)

Power Feed(Hot/Live)

Switched Hot/Live

Load Neutral

Typical Load Circuit

* Isolator Switch for 220-240 V and 230 V Panels

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Power EquipmentXP Switching PanelsGRAFIK Systems

XP Panel

Control Unit

Control Interface

Wallstations

XP Panel

Control Unit

Control Interface

Wallstations

Processor Panel

Power Panel Link

GRAFIK Eye® 4000 System

PELV (Class 2: USA) wiring link requires:

Two #12 AWG (2.5 mm2) conductors for control power.

One twisted, shielded pair of #18 AWG (1.0 mm2) for data link.

One #18 AWG (1.0 mm2) conductor for Emergency (Essential) sense line, from panel to panel.

Total length of Control Link may be no more than 2000 ft. (610 m).

Approved low-voltage cable is available from Lutron,1 Belden, and Liberty. These are approved with

#22 AWG (0.65 mm2) data link wires.

Low-Voltage PELV (Class 2: USA) Wiring (All Models)

GRAFIK 5000TM/6000®/7000® System

Class 2 (PELV) wiring link requires:

Two #12 AWG (2.5 mm2) conductors for control power.

One twisted, shielded pair of #18 AWG (1.0 mm2) for data link.

One #18 AWG (1.0 mm2) conductor for emergency (essential) sense line, from panel to panel.

Total length of Control Link may be no more than 2000 ft. (600 m).

If MUX-RPTR interface and GRX-CBL-46L cable1 is used, length may be up to 4000 ft. (1200 m).

System communications use low-voltage PELV (Class 2: USA) wiring.

Wiring must be daisy-chained.

Wiring must run separately from line (mains) voltage.

GRX-CBL-46L PELV (Class 2: USA) wiring cable is available from Lutron and contains:

Two #12 AWG (2.5 mm2) conductors for control power.

One twisted, shielded pair of #22 AWG (0.625 mm2) for data link.

One #18 AWG (1.0 mm2) conductor for emergency (essential) sense line.

1

Refer to GRAFIK 5000/6000/7000 Specification

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PELV (Class 2: USA) Panel-to-Panel Wiring (All Models)

SELECT CIRCUIT

Data A OK Power Data B OK

1 2 3 4 D 5

1 2 3 4 D 5 C D

Com

mon

Com

mon

+24V

FW

Sense

MU

X

MU

X

Dra

in

Dra

in

MU

X

MU

X

Circuit

1

2

Link

ALink

BSELECT CIRCUIT

Data A OK Power Data B OK

1 2 3 4 D 5

1 2 3 4 D 5 C D

Com

mon

Com

mon

+24V

FW

Sense

MU

X

MU

X

Dra

in

Dra

in

MU

X

MU

X

Circuit

1

2

Link

ALink

B

Notes:

• Emergency Power: The additional #18 AWG (1.0 mm2) wire is

a “sense” line from terminal 5 of another Panel. This sense

line allows an Emergency (Essential) Lighting Panel to “sense”

when Normal (Non-Essential) power is lost. If more than one

Emergency Lighting Panel needs to sense from a specific

Normal Panel, a dedicated wire between each pair of Normal

(Non-Essential) and Emergency (Essential) panels may be

required.

• Shield/Drain: Connect shielding as shown. Do not connect to

Ground (Earth) or Circuit Selector. Connect the bare drain

wires and cut off the outside shield.

PELV (Class 2: USA) Terminal Connections

Each low-voltage PELV (Class 2: USA) terminal can accept

only two #18 AWG (1.0 mm2) wires. Two #12 AWG (2.5 mm2)

conductors will not fit. Connect as shown.

SELECT CIRCUIT

2

1

Circuit

Data A OK Power

1 2 3 4 5D

Com

mon

24V

FW

MU

X

MU

X

Dra

in

Sense

1 2 3 4 D 5

Data B OK

B

Com

m

Dra

in

MU

X

MU

X

C D

Link

ALink

Control

Wiring

(2) #12 AWG

(2.5 mm2)

1: Common

2: 24 VTo additional

Power Panels

XP Panel 1 XP Panel 2

To Lighting

Controls or

Processors

Shield/Drain Shield/Drain

(1) #18 AWG

(1.0 mm2)

5: Sense Line

Data Link

(1) shielded,

twisted pair #18

AWG (1.0 mm2)

3: MUX

4: MUX1

2

3,4

5

1

2

3,4

(4) #12 AWG (2.5mm2)

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Branch Circuit

Protection

Lutron

Ten Volt Module

(TVM)

2LinkTM

Jobs with fluorescent ballasts

that require 0-10 V , PWM,

or DSI control.

• Control of architectural lighting

from a DMX512 theatrical

console is required.

• A mix of architectural and

theatrical lighting is present.

• Multiple systems without space

to hang panels.

Branch Circuit Breakers with higher AIC ratings than

those on standard Panels.

Panels can also have Branch Circuit Breakers with

special ratings such as:

• GFI (Ground Fault Interrupt)

• ELB (Earth Leakage Breaker)

• RCD (Residual Circuit Device)

Allows Panels to operate fluorescent ballasts that meet

IEC 929 standards for 0-10 V control including:

• Lutron’s TVE ballasts

• 0-10 V neon

• PWM fluorescent

• Tridonic® DSI (Digital Serial Interface)

The TVM can sink or source 5O mA (typically 25-50

ballasts) on each circuit.

• Allows a DMX512 theatrical console to operate

Dimming Panels’ load circuits.

• Allows a GRAFIK Eye® 4000 Series to handle 128

zones (two links of 64 zones). The two links are

independent and do not communicate.

• Allows two GRAFIK Eye® 4000 Series to share the

same Dimming Panel.

Tridonic® is a registered trademark of Zumtobel AG.

Consult Lutron for ordering information, model numbers, and ship times. Dimensions and wiring may change

based on options chosen.

Option Description Application

Options