xerox printer-copier workcentre xd series parts & service

THE DOCUMENT COMPANY XEROX

WorkCentre XD Series Copier/ Printer Service Documentation

CAUTION Cerbin components in the WorkCentre XD Series CopierIPrinter are susceptible to damage

701 P I 7370 April 2000

\t/ from electrostatic discharge. Observe all ESD procedures to avoid component damage.

Introduction About This Manual .. .................................................................. 3

. . ., . Organ~zat~on .................................................................................................... 3

How to Use This Manual 4 Other Information 5 Reference Symbology 6

Workcentre XD SERIES

Introduction

manuals4you.commanuals4you.com

introduction


About This Manual Organization This manual is part of a documentation system which also includes training.This manual con- This manual is divided into seven sections. The title and description of each section is listed tains Repair Analysis Procedures, Repair Procedures, Adjustment Procedures, Parts List, below. Diagnostic Procedures, and Wiring Data information that will enable a Service Representative to repair the WorkCentre XD Series family of copierlprinters (XD1001XD1021XD103f1XD1041 A Publication Comment Sheet is provided at the end of this manual. XDl05flXDl20fIXDI 25flXD13OdflXDI 55df).

Section 1 - SERVICE CALL PROCEDURES This section contains the following:

Initial ActionsISystem Checks

System Checkout

Final Action

initial ActionsISystem Checks

This identifies how to collect the data necessary to decide how to proceed with the service call. It classifies the problem and refers you to the appropriate Repair Analysis Procedure.

System Checkout

The System Checkout procedure is used to verify that the copier is operating properly after a repair has been made.

Final Action

The Final Action procedure identifies the steps that must be performed before closing out the service call.

Section 2 - REPAIR ANALYSIS PROCEDURES (RAPS) This section contains the Repair Analysis Procedures (RAPs) necessary to repair faults. When using a RAP, always exit the procedure when the fault is fixed. Do not perform the remaining steps.

Section 3 - lMAGE QUALITY REPAIR ANALYSIS PROCEDURES (RAPS) This section contains the Repair Analysis Procedures (RAPs) necessary to repair copy quality faults. The first RAP, CQl Copy Defect Entry Procedure, is used to classify a copy quality problem and will reference the RAP to be used to repair the problem. When using a RAP, exit the procedure when the fault is fixed. Do not perform the remaining steps.

Section 4 - REPAIRIADJUSTMEMT PROCEDURES This section contains the repair and adjustment procedures for the WorkCentre XD Series family of copierlprinters (XD100/XD102/XD103flXD104IXDl05flXD120f/XDl25flXD130dfl XD155df).

Section 5 - WRTS LlST This section contains the detailed Parts List for the WorkCentre XD Series family of copier1 printers (XDlOOIXD102/XD1 O3flXDI 04lXD1 05f/XD120f/XD125f/XD130df/XD155df).

4/00 introduction

Workcentre XD SERIES 3 About This Manual, Organization


Section 6 - GENERAL PROCEDURES1 GENERAL INFORMATION How to Use This Manual This section contains Diagnostic Procedures, Installation and Removal Procedures, and Gen- introduction era1 information which includes Product Specifications for the WorkCentre XD Series family of copierlprinters (XDI 00lXD102lXDI 03f/XD1041XD105f/XD120f/XD125f/XD130df/XD155df). The Service Call Procedures will direct you to the proper section of the Service Manual.

Section 7 - WIRING DATA This section contains PlugIJack Location Drawings and BSDs.

You should beg~n the servlce call w~th the ln~t~al Act~onslSystem Checks Procedure. From there, you w~l l be referred to e~ther Sect~on 2, Status Indicator RAPs or Sect~on 3, Image Qual- ~ t y RAPs

If you are sent to Section 3, you w~ll perform the CQI Copy Defect Entry Procedure to class~fy the copy qual~ty problem. You w~ll then be d~rected to the proper RAP to beg~n your troubleshoot~ng From these RAPs you may be referred to other sect~ons of the manual to make checks, adjustments, or to replace parts.

When you have made a repalr, return to the System CheckoutIF~nal Act~on to complete the call

Introduction

Organization, How to Use This Manual WorkCentre XD SERIES

Other lnforrnationt The Use of Caution, Warning, and Mote statements Information relative to the completion of a task in a safe or thorough manner w~l l be supplied In the form of a Caut~on, a Warn~ng, or a Note statement These statements are found throughout the service documentat~on.

Cautions, Warnings, and Note statements appear before the steps to which they apply. These statements should be read before continuing to the next step in a procedure.

The definition of a Caution, Warning, or Note is as follows:

Caution - A Caution statement indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to or destruct~on of equipment.

Warning - A Warnlng statement indicates an operating or malntenance procedure, practice, or condition that, if not strictly observed, could result in personal injury or loss of l~fe

Note - A Note statement indicates an operating or maintenance problem, practice, or condition that is necessary to accomplish a task efficiently.

The Use of Acronyms, Abbreviations, Specific or Unique Terms, and Conventions

Test Pattern 82P524 (NASG & XCL) and 82P523 (XE) will be referred to in this documentation as the Standard Test Pattern.

The Density Output Reference Guide, 82P520, and the Copyllmage Quality Rating Guide, 82P284, will also be referred to in this documentation.

The terms "dry ink" and "tone? are interchangeable.

Conventions The conventions that are used in this service documentation are presented in the table below. Table 2

A list of acronyms and abbreviations used in this service documentation is located in the table below. Table 1

Table 2 Conventions

Table 1 General Acronyms

[nn-nn]

E7-[nn]

bolding

Specific Terms

Hyphenated numbers enclosed in brackets indicate a diagnostic code to be used

When a Statu~s Code has more than one subcode, the subcode will appear in brackets.

When used in a sentence beginning with "Press the", any bolded numbers or words will represent an actual keypad button on the Control Console.


Introduction

Other information


Reference Symbology Reference Symbols The reference symbols (icons) used in this documentation denote supportive data which can be found in other sections of this documentation. The purpose of these symbols is to inform the Service Representative of procedures, adjustments, or other information that is important for successful diagnosis and repair.

Schematic Symbols These symbols represent electrical and mechanical components or devices that are commonly found in Xerox equipment. These symbols are included as an aid to understanding the repre- sentations used in the Circuit Diagrams (CDs).

AC and DC Voltage References The expected AC and DC voltage levels found in this machine are defined in this section. These specifications represent the expected range for AC (machine input power source) and DC (machine internal power supplies) voltages that are encountered during normal operation.

Abbreviaf ions The table below lists the electrical wire colors that are identified in this service documentation and reflects the use of standardized abbreviations. Table I

Table 1 Wire Color Abbreviations

Introduction

Reference Symbology

Abbreviation

BLK

BLU

BRN

GRAY

GRN

G N

ORN

PINK

RED

VIO

WHT

YEL

YIG


Wire Color

black

blue

brown

gray green

greenlyellow

orange

pink

red

violet

white

yellow

yellowlgreen

REFERENCE SYMBOLOGY Miscellaneous Symbols

Notes, adjustments, and parts lists support the checklists and the RAP information, ~h~ sym- Descriptions of all commonly used graphic symbols are included in order to help you in trouble-

bols that refer to this supportive data are shown below. shooting when performing the RAP'S.

Note

Adjustments

Parts List

This symbol is used to refer to notes found on the same page

Standby Power Input

This symbol indicates the continuation of a standby power line that is inter- +24 m C rupted in the vertical direction.

Feed Back

ADJ 4.1 This symbol refers to an adjustment procedure located in Section 4 of this Service Documentation. The number adjacent to the symbol indi- This symbol indicates a feedback signal.

cates the number that is assigned to that adjustment

Flag

q0'6 This number refers to the parts list located in section 5 of the Service Manual. The D number after the PL designation indicates the number that is assigned to that parts list.

Switches and Relay Contacts

0 n 0- Safety interlock switch that is open.

Ground

This symbol indicates an area of a Circuit Diagram that you should check.

This symbol indicates a machine ground.

-2G- Safety Interlock swltch that is closed

LEDlPhototransistor Sensor

Th~s type of sensor IS used In the document and paper path. It uses reflected light to swltch the sensor off and on.

Switch or relay contacts with momentary contacts shown normally open.

Switch or relay contacts wtth momentary contacts shown normally closed.


Introduction

Reference Symbology


Without Tag Change

This symbol indicates that the area to which the triangle points has not been modified by the tag number in the circle.

This symbol indicates that the entire page has not been modified by the tag number in the circle.

With Tag Change

This symbol indicates that the area to which the triangle points has been modified by the tag number in the circle.

This symbol indicates that the entire page has been modified by the tag number in the circle.

A WARNING This symbol is used to warn of possibIe eye damage from a laser beams if service procedures are not foilowed exactly as wr1tfei.n.

CAUTION

This symbol is used when components in the copier are suscep!ibli3 I-o damage h m eiectroslaiic discharge. Observe ESD procedures to avoid component damage.

WARNING A warning is used to alert the personnel to an gapelating or meinte- nance procedure, practice, or condltagan that, if not strictiy observed could result in injury or Boss of life.

CAUBIiON

A caution is used lo alert the personnel io an operating or maintenance procedure, practice, or condition that if not siriciiy observed, could resuit /n damage io, or deslrriclion o f equipmeiii.

Signal Nomenclature The signal is named to imply the condition of the machine when the signal is available. For example:

DOCUMENT JAM SENSED (L) +5 VDC

1 DOCUMENT JAM SENSED=Slgnal Name

2 (L) = Loglc State when the slgnal IS ava~lable In ~ t s named state. In thls case the slgnal IS

Lo when a document jam IS sensed

3 +5 VDC=Loglc level when the slgnal IS HI

DC Voltage Levels DC Voltages should be measured between the test polnt and the rnachlne frame, unless Instructed othetwlse. Table 2

Table 2 DC Voltage Levels

Logic Voltage Levels Measurements of logic levels must be made with reference to the specified ground point, unless some other point is referenced in a diagnostic procedure. Table 3

Table 3 Logic Voltage Levels

Actual Voltage Ranges

+4.8 VDC to +5.2 VDC +5 VDC 0.0 VDC to +1.0 VDC

+22.0 VDC to +25.7 VDC +24 VDC 0.0 VDC to +3.0 VDC

Introduction 4/00 Reference Symbology 8 Workcentre XD SERIES

1 Service Call Procedures lntroduction Introduction .................................................................................................................... 1-3

Copier Maintenance Copier Maintenance ...................................................................................................... 1-4

Initial ActionslSystem Checks .. Initial ActionsISystem Checks ........................................................................................ 1-5

Status Codeslother Faults Listing Status Codeslother Faults Listing .................................................................................. 1-6

System CheckouVFinal Action System CheckoutIFinal Action ....................................................................................... 1-8

Service Call Procedures



Service Call Procedures 4/00 6 -2 Workcentre XD SERlES

introduction Use the Serv~ce Call Procedures as a maintenance gu~de when perform~ng servlce on the WorkCentre XD Series family of cop~erlprinters (XD1001 XD1021 XD103fl XD1041 XDl O5fl XDl20fl XD125f 1 XD130dfl XD155df) . The procedure has been des~gned to be used wlth the WorkCentre XD Ser~es fam~ly Serv~ce Documentation

Copier Maintenance The maintenancelclean~ng should be performed when the copler IS be~ng serv~ced

initial ActionsISystem Checks This d~agram is des~gned to ~dent~fy and class~fy the copier problem and to refer you to the appropr~ate RAP in order to repalr the problem When the problem has been repalred, perform the System CheckouVFinal Action

System CheckouVFinal Actions Th~s procedure should be completed at the end of every servlce call to ensure that the copy paper and the document are transported properly and to ensure that copy qual~ty is w~ th~n spec~f~cat~on.

WorkCentre XD SERIES


Introduction


Copier Maintenance introduction The following maintenance procedure should be performed when the copierlprinter is serviced.

Procedure

1. Clean the following parts every time the copierlprinter is serviced ( TBbie 1).

Table 1

1 Description /Procedure 1 Transfer Corotron Wire

Document Glass and SDF Document Glass

Clean the Transfer Corotron Wire using the Corotron Cleaner (see the User Guide).

Clean using water or 43H12 or 431381 Xerox Lens and Mirror Cleaner and a lint-free Cloth. After cleaning, apply one drop of 8R90275 Anti-Static Fluid and spread it evenly from one end of the glass to the other using a lint-free cloth.

2. Perform the Total Copy Count Read procedure in Section 6. Clean the following parts when the total copy count reaches 120,000 ( -Table 2).

Table 2

Description

Document Cover Cushion

Optics Frame interior

Mirrors 1, 2, and 3

Reflector

Exposure Lamp

Lens

Focus Correction Lens (Laser Assembly)

Procedure

Clean using Formula A on a lint-free cloth.

Clean using Formula A on a lint-free cloth.

Clean using Film Remover on a lint-free cloth.

Clean using 43H12 or 43P81 Lens and Mirror Cleaner on a lint- free cloth.

Clean using Film Remover on a lint-free cloth


Do not open the Laser Assembly. Gently remove dust or toner deposits from the exposed lens surface with a damp cotton swab.

Transport Roller (Tray 2 Paper Feed Assembly),

3. Perform the Totaal Copy Count Read procedure in Section 6. Lubricate the following when the total copy count reaches 120,000 ( Table 3).

Gently remove any remaining dampness from the cleaned lens with a dry swab.


Upper and Lower Regis- tration Rollers, Exit Rollers

Thermistor

Table 3


I Heat Roll I Lubricate the gear with 8R983 Fuser Lube.

Description

Mlrror Base Rail

Roll bearings)

Procedure

Apply a th~n film of 70P95 Turb~ne 011 to the upper surface of the rall.

4 Perform the Total Copy Count Read procedure In Section 6. Replace the following parts at the intervals shown In the table ( Table 4).

Table 4

1 herm most at I Clean using Film Remover on a lint-free cloth.

Pressure Roll Str~pper Flngers

Strlpper Flnger (3)

Service Call Procedures . Copier Maintenance Workcentre XD SERIES

1 22N 1 33 (230V)

33N169

7N695

120,000

120,000

PL 6.2

REP 10.1 1

initial Aetions/Svslem Cheeks - SDF PRESENT LED WILL NOT COME ON

Initial Actions 1. QUESTION THE OPERATOR

2. VERIFY, CLASSIFY, AND REPAIR THE PROBLEM

3. REFER TO CUSTOMIZING YOUR COPIER IN THE USER GUIDE AND RECORD THE CUSTOMER PROGRAMMABLE SETTINGS.

Status Indicators STATUS CODES

Go to the Status CodesiOther Faults Listing

OTHER STATUS INDICATORS (refer to Figure 1 for the locat~ons of LEDs)

- TONER CARTRIDGE LED ON

Go to the Toner Cartridge LED On RAP

- DRUM CARTRIDGE LED ON

Go to the Drum Cartridge LED On RAP - COPIER/PRINTER DOCUMENT JAM LED IS ON

Go to the E2 Status Code (Without SDFj RAP or the E2 S"itus Code RAP (With SDFj

- SDF JAM LED IS ON

Go to the 5 1 SDF JAM LED RAP

Go to the 5.1 SDF JAM LED RAP - SELECTED PAPER TRAY LED IS FLASHING

Go to the 8.1 Paper Tray Ready RAP

Copy Quality Problems Go to the CQI Copy Defect Entry RAP in Section 3

Other Faults COPY COUNT DISPLAY IS BLANK

Go to the 1 .I Power ON RAP (Without SDF) or the I .I Power On RAP (With SDF)

COPIER START PROBLEM

Go to the 1 . I Power ON RAP (Without SDF) or the 1 .I Power On RAP (With SDF)

DEAD MACHINE

Go to the 1 ,1 Power ON RAP (Without SDF) or the 1 . I Power On RAP (With SDF)

* SELECTION/INDICATION PROBLEM

Go to the 2.1 Seiectionilndication RAP (Without SDF) or the 2.1 Seiectionilndication RAP (with SDF)

* SINGLE SHEET BYPASS TRAY PROBLEMS WITHOUT A FAULT CODE

Go to the P Status Code RAP (Wi"ihoul SDF) or the P Status Code RAP (With SDF)

ALL OTHER PROBLEMS

Go to 2. STATUS INDICATOR RAPS

Drum Cartridge LED

SDF Present LED Toner Cartridge LED

Document Jam LED Paper Tray LEDs

Figure 1 Control Panel Indicator LEDs



Initial Actisns/System Checks


Status Godes/Ot&er Faults Listing Table 1 Status Codes Entry Chart

NOTE: Press the Start button to view the subcode when a status code is displayed on the Control Panel.

Table 1 Status Codes Entry Chart

Status Code

A1

A2

C1

CH

E2

E7

E7

E7

E7

E7

E7


Status GodeslOtheu Faults Listing

Status Code

H2

H3

H4

J 1

- J2


Subcode

0 1

03

04

05

12

14

Subcode

exists with the Exposure Lamp or its clr- cuitry, or w~th the exposure lamp driver

[15] Status Code RAP (With SDF)

Description

SDF JAM PROBLEM The Main PWB sensed a jam in the SDF

SDF JAM PROBLEM The Main PWB sensed a jam in the SDF

FRONT OR SIDE DOOR OPEN The Main PWB sensed that either the Front or the Side Door was open

TONER CARTRIDGE PROBLEM The Main PWB sensed that the Toner Cartridge was not present

PAPER JAM PROBLEM The Main PWB sensed that a paper jam exists wrthin the paper path

MEMORY ERROR The Main PWB sensed that a problem exrsts with the GDI Memory PWB

LASER PROBLEM The Main PWB sensed that a problem exists with the Laser Assembly or its circuitry, or with the laser drive circult

CCD WHITE LEVEL PROBLEM The Maln PWB sensed that a problem exists with either the CCD drrve circuit or the Exposure Lamp

CCD BLACK LEVEL PROBLEM The Main PWB sensed that a problem exists with the CCD drive circurt

SHADING CORRECTION PROBLEM The Marn PWB sensed that the white value obtalned when the calrbration strip was scanned was incorrect

IMAGE PROCESSING PROBLEM The Main PWB sensed a communication problem between the CPU and the image processing (ASIC) chip

EXPOSURE LAMP PROBLEM The Main PWB sensed that a problem

L1

L3

L4

L6

P

U2

Description

THERMISTOR PROBLEM The Main PWB sensed that the Ther- mistor RT1 was open

FUSER OVERHEAT PROBLEMThe Main PWB sensed a Fuser overheat condition

FUSER WARM-UP PROBLEM The Main PWB sensed that the Fuser did not reach 185" C within 27 seconds after power on or that the Fuser does not rise above 140" C for 6 seconds during the copy cycle.

TONER CARTRIDGE PROBLEM The Main PWB sensed that the Toner Cartridge is empty

Corrective Action

Go to A1IA2 Status Code RAP

Go to ,411.42 Status Code RAP

Go to C I Status Code RAP or 61 Status Code RAP

Go to CM Status Code RAP or CH Stat& Code RAP

Go to E2 Status Code (Without SDF) RAP or E2 Status Code RAP (W~th SDF)

Go to E7-[Ol] Status Code RAP

Go to E7 [03] Status Code RAP or E7-1031 Status Code RAP

Go to E7-[04] Status Code RAP or E7-1041 Status Code RAP

Go to E7-1051 Status Code RAP or E7-1051 Status Code RAP (With SDF)

Go to E7-j12j Status Code RAP or E7-1121 Status Code RAP (Wrlh SDF)

Go to E7-jf 41 Status Code RAP

Go to E7-j15j Status Code RAP (Without SDF) or E7-

Corrective Action

Go to H211-13 Status Code RAP (Without SDF) or H21 1-13 Status Code RAP (With SSDF)

Go to H21113 Status Code RAP (Wllhout SDF) or H21 1-13 Status Code RAP (With SDF)

Go to M4 Status Code RAP (Without SDF) or H4 Status Code RAP (With SDF)

Go to J I Status Code RAP (Wrthoul SDF) or 31 Stat~rs Code RAP (With SDF)

01

tridge has reached the end of its l~fe

SCAN PROBLEM The Main PWB sensed that the Exposure Lamp Carriage did not leave the home position after power up or after the Start button was pressed

SCAN RETURN PROBLEM The Main PWB sensed that the Exposure Lamp Carriage did not return home after power up or after the copy cycle

MAIN MOTOR PROBLEM The Main PWB sensed a Main Drive Motor MOT1 problem

LASER PROBLEM The Maln PWB sensed that the Laser Assembly polygon motor failed to achreve the correct operating speed after power up or after the Start button IS pressed

PAPER FEED PROBLEMThe Main PWB sensed that the selected paper tray IS out of paper or that a misfeed has occurred

MEMORY FAILURE The Main PWB sensed a memory failure

Go to 11:13 Status Code RAP (Without SDF) or L1/ L3 Status Code RAP (With SDF)

Go to 11/13 Status Code RAP (Without SDF) or ill 13 Status Code RAP (Wrth SDF)

Go to 14 Status Code RAP (Without SDF) or i 4 Status Code RAP (With SDF)

Go to L6 Status Code RAP or 16 Status Code RAP (With SDF)

Go to P Status Code RAP (W~thout SDF) or P Status Code RAP (With SDFJ

GO to U2- jOl j / U2-[04j Status Code RAP

4/00 Service Call Procedures

Workcentre XD SERIES 1-7 Status Codedother Faults Listing

Table 1 Status Codes Entry Chart Status Code

U2

Subcode

04

Description

MEMORY FAILURE The Main PWB sensed an access error.

Corrective Action

GO to U2-[Ol] / U2-[04] Status Code RAP.


System Gheckout/Final Action Procedure Make several copies of the 82P524 Test Pattern side A. (Include 78%, 86%, 129%, and 200%.) Use the alternate tray where applicable. Copies are delivered to the output tray. V N

1 Refer to initial AclionsiSystem Checks to begin your repair.

Evaluate the copies using CQ1 Copy Defect Entry RAP Image quality is acceptable. V N

1 Go to the copy quality RAP identified by the CQI Copy Defect Entry RAP.

Clean the exterior of the machine and provide copy samples of the customers originals.


System CheckouVFinal Action Workcentre XD SERIES

2 STATUS INDICATOR RAPS A11A2 Status Code RAP .............................................................................................. CH Status Code RAP (Without SDF) ............................................................................ CH Status Code RAP (With SDF) ......................... .... ................................................ C1 Status Code RAP (Without SDF) ............................ .. ............................................. C1 Status Code RAP (With SDF) .................................................................................... E2 Status Code (Without SDF) RAP ..................... .. .................................................... E2 Status Code RAP (With SDF) ....................................................................................

.............................................................................................. E7-[Ol] Status Code RAP E7-[03] Status Code RAP (Without SDF) ...................................................................... E7-1031 Status Code RAP (With SDF) ............................................................................. E7-[04] Status Code RAP (Without SDF) ....................................................................... E7-1041 Status Code RAP (With SDF) ............................................................................

...................... ............................................ E7-[05] Status Code RAP (Without SDF) .. E7-[05] Status Code RAP (With SDF) ................... .. ................................................... E7-[12] Status Code RAP (Without SDF) ........................................................................ E7-[I 21 Status Code RAP (With SDF) ............................................................................. E7-[I 41 Status Code RAP ............................................................................................... E7-[I 51 Status Code RAP (Without SDF) ........................................................................ E7-1151 Status Code RAP (With SDF) ............................................................................. H21H3 Status Code RAP (Without SDF) ...................... .. ............................................ H2lH3 Status Code RAP (With SDF) ........................................................................... 1-14 Status Code RAP (Without SDF) ................ .. .......................................................... H4 Status Code RAP (With SDF) ................................................................................... J l Status Code RAP (Without SDF) ............................................................................... J1 Status Code RAP (With SDF) .................................................................................... J2 Status Code RAP ....................................................................................................... Ll lL3 Status Code RAP (Without SDF) ........................................................................ LlIL3 Status Code RAP (With SDF) ..................................... ... ....................................... L4 Status Code RAP (Without SDF) ............................................................................... L4 Status Code RAP (With SDF) ................................................................................... L6 Status Code RAP (Without SDF) ............................................................................... L6 Status Code RAP (With SDF) .................................................................................... P Status Code RAP (Without SDF) ................................................................................. P Status Code RAP (With SDF) .................................................................................... U2-[OI] I U2-1041 Status Code RAP ...................... .. .................................................... Drum Cartridge LED On RAP ......................................................................................... Toner Cartridge LED On RAP .................... .. ................................................................ 1 . 1 Power ON RAP (Without SDF) ............................................................................... 1 . 1 Power On RAP (With SDF) ..................................... ... ............................................... 1.2 DC Power RAP (Without SDF) ................................................................................ 1.2 DC Power (With SDF) .............................................................................................. 2.1 Selection/lndication RAP (Without SDF) ................................................................... 2.1 Selection/lndication RAP (with SDF) ....................................................................... 2.2 Selection RAP (Without SDF) .................................................................................

... 2.2 Selection RAP (With SDF) ...................................................................................... 4.1 Ventilation Fan Motor RAP (Without SDF) ...................... .. ................................... 4.1 Ventilation Fan Motor RAP (With SDF) ..................................................................... 5.1 SDF JAM LED RAP ..................................................................................................

............................................................................................ 2-3 8.1 Paper Tray Ready RAP 2-68 2-6 2-6 2-7 2-7 2-8

2-11 2-14 2-14 2-15 2-15 2-16 2-16 2-17 2-17 2-18 2-18 2-19 2-19 2-20 2-22 2-24 2-26 2-28 2-30 2-32 2-34 '

2-36 2-38 2-39 2-40 2-40 2-42 2-44 2-46 2-46 2-47 2-48 2-50 2-52 2-54 2-56 2-58 2-60 2-62 2-64 2-65 2-66

STATUS INDICATOR RAPS


STATUS INDICATOR RAPS 4/00 2-2 Workcentre XD SERIES

A1/A2 Status Code RAP ~ n t e r the diagnostic code [2-21. Using a strip of paper, actuate the SDF Document Path Sen- sor Q3. The machine Jam indicator lamp comes on.

A l , indicates the Main PWB sensed an SDF jam. (The last document should be fed again.) Y N Go to Flag 2 check the wires for an open circuit. If the wires are good, replace the SDF

A2, indicates the Main PWB sensed an SDF jam. (the last 2 documents should be fed again,) Document Path Sensor Q3, PL 9.3, PL 9.4.

Procedure I The machine is equipped with a Duplex SDF.

Clear the document jam. Open and close the SDF Feed Assembly Press the C button The Y N jam can be cleared. 1 Clean and or check for the following. Y N 1 Obstructions ~n the paper path

1 The SDF Jam LED is flashing. 1 2. Extt Drlve Belt, PL 9.3

/ 3 Transport Roller, PL 9 3 Enter the diagnostic code 12-21. Open and then close the SDF Feed Assembly. 1 4 Exlt roller, PL 9.3 1 / The SDF Misfeed indicator comes on and goes off.

)stlc code rz-51. The DSDF Transport Roll Clutch CL1, can be heard lisengaging.

I I Go to Flag 1 and check the wires for an intermittent condition. if the problem still / Perform the following.

exists replace the Main PWB, PL 7.1. 1 1. Go to Flag 5 and check the wires for and open or short circuit. I 1 2. Check the mechanical components on the output of the Transport Roll Clutch, PL

1 GO to Flag 2 and check the wires for an open or short circuit. If the wires are good, 9.4.

replace the SDF Document Path Sensor Q3, PL 9.3, PL 9.4. I 3. If the problem still exists, replace the DSDF Transport Roll Clutch CLI, PL 9.4 I i I Place a document in the SDF tray. Press the Start button. The document is fed into the document path. Y N

/ Enter the diagnostic code [2-31. The SDF Drive Motor comes on. I Y N I 1 1 Go to Flag 3 and check the wires for an open circuit. If the wires are good, replace 1 I the SDF Drive Motor, PL 9.3, PL 9.4. j I j : I Enter the diagnostic code [2-41. The SDF Feed Solenoid cycles on and off. I Y N

/ Go to Flag 4 and check the wires for an open or short circuit. If the wires are good, ' replace the SDF Feed Solenoid SOL1, PL 9.2. I i I I I ~ w ~ t c h off the power Remove the SDF Rear Cover and check the SDF Drlve Motor and 1 dr~ve components for wear and or damage. The Motor and drive components are

good. Y N

1 Replace the defective components PL 9.3, PL 9.4

1 Check the followmg for wear and or damage PL 9 3. j Feed solenotd llnkage PL 9.2 i i * Feed and Retard rolls PL 9.2 I Feed Clutch and drlve PL 9 2 i I The document stops before the Exit roller. Y N

/ Clean and check the document path for obstructtons

Enter the diagnostic code [2-61. The DSDF Exit Pinch Rolls pulse up and down. Y N

I Perform the following. I 1. Go to Flag 6 and check the wires for and open or short circuit. I 1 2. Check the mechanical linkage on the output of the DSDF Exit Roll Solenoid, PL 9.4.

/ 3. If the problem still exists, replace the DSDF Exit Roll Solenoid SOL 2, PL 9.4 I Enter the diagnostic code [2-71. The DSDF Deflection Gate Solenoid SOL3 moves up and down. Y N

Perform the following. 1 1 . Go to Flag 7 and check the wires for and open or short circuit.

1 2. Check the mechanical linkage on the output of the DSDF Deflection Gate Solenoid

I SOL3, PL 9.4.

/ 3. If the problem still exists, replace the DSDF Deflection Gate Solenoid SOL3, PL9.4.

Clean and or check for the following: 1. Obstructions in the paper path

2. Exit Drive Belt, PL 9.4

3. Transport Roller, PL 9.4

4. Exit roller, PL 9.4



A1/A2 Status Code RAP


IPL 7.1

Docuineiit In SDF Tray 12-*1 PiJ52 I i \ +RVnc

PL 9 2 , - I

BLU 1 . > ,-,. I !

Documeiit at SDF Documnet Path 1 12-21 Sensor 0 3 (1) +5 VDC

7; BRN e I I I 1 2 VDC I

DC COM

GRY t

'OTE 0 SIGNAL READS APPROXIMATELY 22-C TO GND WHEN THE MOTOR IS OPERATING

Figure 1 A1IA2 Status Code

SDF Feed Solenoid On

[ ] L ) + X " D C I P,JZ

RED

Document Cover Closed Sensor

/ SDF Sensor

SDF Feed Solenoid SOL 1

SDF Dociimeilt Path Sensor


AI/A2 Status Code RAP Workcentre XD SERIES

r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

I (MACHINES WITH DUPLEX SDF ONLY) I

I I

ivlPSi\i PWB P L 7 1

CN1 I I I I I I

+?4 VDC

I

DSDF Transport Roll Clutch

DSDF TRANSPORT ROLL CLUTCH CL1

16

15 RED

_1-- +?4 VDC

- SDF Deflectlon Gate Solenold

DSDF DEFLECTION GATE SOLENOID SOL3

I

I I I I I I I I I I I

DSDF Deflectlon Gate Solenold SOL3

I

DSOF Exit Roll \ I

Solenoid SOL2 I

I \ p i j ~ q DSDF Transport Roll Clutch

CL1 (uiicier SOL?)

Figure 2 DSDF Drive Components


AI/A2 Status Code RAP


CH Status Code RAP (Without SDF) CH Status Code RAP (With SDF) The Main PWB sensed that the Toner Cartridge is not present or fully seated. The Main PWB sensed that the Toner Cartridge is not present or fully seated.

NOTE: I f the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the lnitial Actions correct Main PWB connector numbers. Ensure that the 2 locating pins on the rear of the toner cartridge are not broken.

initial Actions Ensure that the 2 locating pins on the rear of the toner cartridge are not broken.

Remove and reinstall the Toner Cartridge. If problem still exists, go to Flag 1 and check for an open or short circuit. If problem still exists, replace the Main PWB PL 7.1 ..

Cartridae LOW TONE

i! DCCOM 4 {% I GRY

TONER CARTRIDGE

PlJ9

MAlN PWB

REAR VIEW

Figure 1 Toner Cartridge installed (Without SDF)

Remove and reinstall the Toner Cartridge If problem st111 ex~sts, go to Flag 1 and check for a short c~rcu~t If problem st111 exists, replace the Maln PWB PL 7 1

TONER CARTRIDGE

PIJ9

REAR VIEW

MAlN PWB

C N l l

Figure 1 Toner Cartridge Installed (With SDF)


CH Status Gode RAP, GH Status Gode RAP VVorkCentre XD SERIES

C1 Status Code RAP (With SDF) C1 Status Code RAP (Without SDF) The Main PWB sensed that the Side Door is open.

MOTE: If the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the correct Main PWB connector numbers.

Procedure Ensure that the Side Door is closed securely. There is +24 VDC measured at 6N107-2 on the Main PWB to GND. Y N

1 There is +24 VDC measured art CN107-1 to GND. i Y N ! Replace the Main PWB PL 7.1. 1 I 8 I 8 3

! Go to Flag 1 and check the wires for an open circuit. If the check is good replace the Side

j Door Detector Switch Assembly PL 5.3. I

Replace the Main PWB PL 7.1

SlDE DOOR INTERLOCK 53 PL 5 3

%,'A RED

I

The Main PWB sensed that the Side Door is open.

Procedure Ensure that the S~de Door IS closed securely. There is +24 VDC measured at CN103-2 on the Main PWB to GND. Y PI I There is 924 VDG measured at GN103-11 to GNB. ) Y M I I Replace the Maln PWB PL 7 1 I

/ Go to Flag 1 and check the wires for an open circuit. If the check is good replace the Side

I Door Detector Switch Assembly PL 5.3.

Replace the Main PWB PL 7.1.

I I J

RED

I I

Figure 1 +24 VDC Interlock Ckt. (With SDF)

Figure 1 +24 VDC Interlock Ckt. (Without SDF)



C1 Status Code RAP, C1 Status Code RAP


E2 Status Code (Without SDF) RAP The Main PWB sensed a tray misfeed or a paper jam in the paper path

NOTE: If the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the correct Main P WB connector numbers.

initial Actions Switch off the power and clear any document jam.

Check for any obstructions in the paper path.

Procedure Switch on the power. Enter diagnostic code [30-I]. Open then close the Fuser Gate to actuate and deactuate the Fuser Jam Sensor Q3 while observing the Paper Jam lamp. The Paper Jam lamp comes on and goes off. Y N

Go to Flag 4 and check the wires for an open or short circuit. If the wires are good, 1 replace the Fuser Jam Sensor Q3 PL 6.1. I I Manually actuate and deactuate the Paper Feed Sensor Q1 while observing the Toner Car- tridge lamp. The Toner Cartridge lamp comes on and goes off. Y N

Go to Flag 1 and check for an open circuit. If the wires are good, replace the Paper Feed Sensor Q1 PL 5.1.

For machines with a Tray 2. Open the Lower Side Door and manually actuate the Tray 2 Feed Sensor Q7. The Tray 2 LED goes off and comes on. Y N

/ Go to Flag 2 and check the wires for an open or a short circuit. If the wires are good,

1 replace the Tray 2 Feed Sensor Q7, PL 5.8.

I Place a piece of paper above the Fuser Gate and use the Manual Exit Knob to move the paper across the Exit Sensor 0 4 while observing the Drum Cartridge Lamp. The Drum Cartridge lamp turns on and off.

Y N

1 Go to Flag 5 and check for an open or short wire. If the wires are good, replace the Exit 1 Sensor Q4 PL 6.3. i Manually actuate and deactuate the Single Sheet Bypass Feed Sensor Q2 while observing the Auto exposure lamp. The Auto exposure LED comes on and goes off.

Y N I Go to Flag 3 and check for an open circuit. If the wires are good, replace the Single Sheet I

Bypass Feed Sensor Q2 PL 5.2. I

Press the Clear button. Enter diagnostic code [6-21. Press the Start button. The Registra- tion Roll Solenoid can be heard engaging and disengaging. Y N

j Press the Clear button. There is +24 VDC measured between CN103-1 and GND on j the Main PWB.

I

I ' f N 1 1 Replace the Main PWB PL 7.1. I 1 I I Go to Flag 6 and check the wires for an open circuit. If the wires are good, replace the

1 Registration Roll Solenoid SOL3, PL 2.2.

Press the Stop button Paper jams in the fuser. Y N I Check the followtng

I - Ensure that the paper tray gu~de IS set to the correct wldth of the copy paper

1 lnspect the paper path from thls tray and the paper regtstratton area for an obstruc- tlon such as a burr

I * lnspect the Reglstrat~on Roll, PL 5 1 and the Plnch Roll, PL 1 4 for contamrnat~on 1 and wear. Clean (wlth F~lm Remover only) or replace as requlred

1 Check the condition of the Pressure Sprlngs, PL 1 4 to ensure that they are applylng even tens~on

Check the following: A deformed Pressure Roller, PL 6.2.

An obstruction in the Fuser.

A binding Registration Roll Solenoid, PL 2.2.

A broken Fuser Drive Gear, PL 6.1 and PL 2.2

A broken or dislocated tray 2 Arm, PL 5.7

CN104

Figure 1 Main PWB (Without SDF)

"


E2 Status Code (Without SBF) RAP

MAIN PWB

PNK

Figure 2 E2 Status Code (Without SDF)

Single Sheet Bypass Feed Sensor Q2

Paper Feed Sensor Q1

\ Tray 2 Feed Sensor 07



E2 Status Code (Without SDF) RAP


I . I

PNK

EXIT SENSOR Q4 PL 6.3 Paper At

PNK

Exit Sensor Q4

J- +24 VDC

RED -

P/J$ PC7 PIJS Registration Roll Solenoid SOL-3

Figure 3 E2 Fuser and Exit Jam (Without SDF)

STATUS INDICATOR RAPS 4/00 E2 Status Code (Without SDF) RAP 2-1 o Workcentre XD SERIES

NlAiN PWB PL71

Duplex SDF Only)

Figure 2 E2 Fuser and Exit jams



E2 Status Code RAP (With SDF)


E7-[Ol] Status Code RAP The Main PWB sensed a GDI Memory PWB error.

Procedure Switch off the power. Switch on the power. The E7-[01] Status Code still exists. Y N

1 Run several copies to ensure the problem does not reoccur. I Switch off the power. Disconnect the power cord. Check for a loose or intermittent connection of the GDI Memory PWB to CN108 on the Main PWB. Reconnect the power cord and switch on the power. The E7-[01] Status Code still exists. V N

/ Run several copies to ensure the problem does not reoccur.

1 Replace the GDI Memory PWB PL 7.1. If the problem still exists, replace the Main PWB PL 7.1.

MAIN PWB

ONLY)

GDI NIeinoiy P W ~ CNlOS

Figure 1 GDI Memory PWB

E7-LO31 Status Code RAP (Without SBF) The Main PWB sensed a Laser Output error.

NOTE: If the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the correct Main PWB connector numbers.

Procedure Switch off the power. Ensure that the Side Door is closed securely. Switch on the power. The E7-1031 Status Code still exists. V N

i Run several coples to ensure the problem does not reoccur.

There is +5 VDC measured from CN107-3 to GND V N

1 There is +5 VDC measured from CN107-4 to GND. i ! V N I 1 Replace the Main PWB, PL 7.1. I I 1 b o to Flag 1. Check the The wires for an open circuit. If the wires are good, replace the

Side Door Interlock Switch S4, PL 5.3.

Perform the following: * Check the connector CN115 on the Main PWB and the Laser Harness PL 3.2 to the

Laser Module for an open or intermittent condition.

If the connections and wires are good replace the Laser Module, PL 3.3.

If the problem still exists, replace the Main PWB, PL 7.1.

SIDE DOOR INTERLOCK S4 1 W i 3

3~ +5VDC

ORN

1 1 T I

C N l l

CN107

Figure 1 Side door interlock SW.

STATUS INDICATOR RAPS 4/00 E7-[Ol] Status Code RAP, E7-[03] Status Code RAP 2-1 4 Workcentre XD SERIES

E2 Status Code RAP (With SDF) The Main PWB sensed a tray misfeed or a paper jam in the paper path.

initial Actions Sw~tch off the power and clear any document jam - Check for any obstructions in the paper path.

Procedure Switch on the power. Enter d~agnostic code [30-11. Open then close the Fuser Gate to actuate and deactuate the Fuser Jam Sensor Q3 whlle observing the Paper Jam lamp. The Paper Jam lamp comes on and goes off. Y N

1 Go to Flag 4 and check the wires for an open or short circuit. If the wires are good,

1 replace the Fuser Jam Sensor Q3 PL 6.1. 1 Manually actuate and deactuate the Paper Feed Sensor Q1, while observing the Toner Car- tr~dge lamp. The Toner Cartridge lamp comes on and goes off. Y N j Go to Flag 1 and check for an open circuit. If the wires are good, replace the Paper Feed I Sensor Ql PL 5.1. I For machines with a Tray 2. Open the Lower Side Door and manually actuate the Tray 2 Feed Sensor Q7. The Tray 2 LED goes off and comes on. V N

: Go to Flag 2 and check the wires for an open or a short circuit. If the wires are good,

/ replace the Tray 2 Feed Sensor Q7, PL 5.8.

Place a piece of paper above the Fuser Gate and use the Manual Exit Knob to move the paper across the Exit Sensor Q4 while observing the Drum Cartridge Lamp. The Drum Cartridge lamp turns on and off.

V N I Go to Flag 5 and check for an open or short circuit.If the wires are good, replace the Exit 1 Sensor Q4 PL 6.3.

Manually actuate and deactuate the Single Sheet Bypass Feed Sensor Q2 wh~le observing the Auto exposure lamp. The Auto exposure LED comes on and goes off. Y M

a Go to Flag 3 and check for an open circuit If the wires are good, replace the Single Sheet I

Bypass Sensor Q2 PL 5.2.

1 Press the Clear button Enter d~agnostic code [6-21 Press the Start button. The Registra- tion Roll Solenoid can be heard engaging and disengaging. Y N

I Press the Clear button. There is +24 VBC measured between CNI07-I and GND on i the Main PWB.

Replace the Ma~n PWB PL 7 1

I 1 Go to Flag 6 and check the wires for an open or short circuit. If the wires are good, I replace the Registration Roll Solenoid SOL3, PL 2.2. i

Press the Stop button. Paper jams in the fuser. Y M

i Check the following:

1 Ensure that the paper tray guide is set to the correct width of the copy paper.

1 Inspect the paper path from this tray and the paper registration area for an obstruc- I tion such as a burr.

j Inspect the Registration Roll, PL 5.1 and the Pinch Roll, PL 1.4 for contamination 1 and wear. Clean (with Film Remover only) or replace as required. I I Check the condition of the Registration Pinch Roll Springs, PL 1.4 to ensure that I I they are applying even tension. I

The machine has a duplex SDF. Y N

1 Check the following:

1 A deformed Pressure Roller, PL 6.2. I An obstruction in the Fuser. i ! A binding Registration Roll Solenoid, PL 2.2. I 1 * A broken Fuser Drive Gear PL 6.1 and PL 2.2.

A defective Exit Drive Belt PL 2.1 1 A broken Exit Roller or Lower Transport Roller PL 2.1. i I

@ A loose or broken Lower Side Door Arm PL 5.7.

Enter the diagnostic code [25-I]. Press the Start button. Both the Main Drive Motor and the Exit Drive Motor come on. V N

1 Press the Stop button. Go to Flag 7 and check the wires for an open circuit. If the wires I are good, replace the Exit Drive Motor MOT5 PL 2.1.

I Check the following:

A deformed Pressure Roller, PL 6.2. * An obstruction in the Fuser.

A binding Registration Roll Solenoid, PL 2.2.

A broken Fuser Drive Gear PL 6.1 and PL 2.2.

A broken Exit Roller or Lower Transport Roller PL 2.1.

A defective Exit Drive Belt PL 2.1.

*- h.



E% Status Code RAP (With SDF)


Paper At Bypass

S~ngle Sheet Bypass Feed

r Q 2

Paper Feed Sensor Q I Tray 2 Feed

Sensor Q7

Figure 1 E2 Status Code (with SDF)


E2 Status Code RAP (With SDF) Workcentre XD SERIES

E7-[03] Status Code RAP (With SDF) The Main PWB sensed a Laser Output error.

Procedure Swttch off the power Ensure that the Side Door IS closed securely. Swltch on the power. The E7-[03] Status Code still exists. Y N I Run several copies to ensure the problem does not reoccur.

i There is +5 VDC measured from CN103-3 to GND. Y N

; There is +5 VDC measured from CN103-4 to GND. l Y N I I Replace the Main PWB, PL 7.1. I I 1 Go to Flag 1. Check the The wires for an open c~rcuit If the wires are good, replace the 1 S~de Door Interlock Switch S4, PL 5.3

Perform the following: Check the connector CN119 on the Main PWB and the Laser Harness PL 3.2 to the Laser Module for an open or intermittent condition.

If the connections and wires are good replace the Laser Module, PL 3.3.

If the problem still exists, replace the Main PWB, PL 7.1.

SIDE DOOR INTERLOCK S4 / PLII

MAIN PWB I lpLIlI ICN103 3~ +SVDC

ORN

I T I

C N l l

E7-[04] Status Code RAP (Without SDF) The Main PWB senses a CCD white level error.

NOTE: I f the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the correct Main PWB connector numbers.

Procedure Switch off the power. Switch on the power. The E7-1041 Status Code still exists. Y N

I Run several copies to ensure the problem does not reoccur. ! Check the connector CN121 on the Main PWB and the ribbon cable going to the CCD PWB for an open or intermittent condition. If the connections are good replace the LensJCCD Module PL 3.2. If the problem still exists, replace the Exposure Lamp Carriage PL 3.1. If the problem still exists, replace the Main PWB PL 7.1.


Workcentre XD SERIES 4/00 STATUS INDICATOR RAPS

2-1 5 E7-6033 Status Code RAP, E7-[04] Status Code RAP


E7-1041 Status Code RAP (With SDF) The Main PWB senses a CCD white level error.

Procedure Switch off the power. Switch on the power. The E7-[04] Status Code still exists. Y N i Run several copies to ensure the problem does not reoccur. I

Check the connector CN121 on the Main PWB and the ribbon cable going to the CCD PWB for an open or intermittent condition. If the connections are good replace the LensICCD Module PL 3.2. If the problem still exists, replace the Exposure Lamp Carriage PL 3.1. If the problem still exists, replace the Main PWB PL 7.1.

CNl I

MAIN PWB

ONLY)

I " +

E7-[05] Status Code RAP (Without SDF) The Main PWB sensed a CCD black level error.


Procedure

Switch off the power. Switch on the power. The €7-[05] Status Code still exists. Y N

Run several copies to ensure the problem does not reoccur.

Check the connector CN121 on the Main PWB and the r~bbon cable going to the CCD PWB for an open or Intermittent cond~t~on. If the connections are good replace the LensICCD Module PL 3 2 If the problem still exists, replace the Main PWB PL 7 1.


Figure 1 Main PWB (With SDF)

STATUS INDICATOR RAPS 4/00 E7-1041 Status Code RAP, E7-[05] Status Code RAP 2-1 6 Workcentre XD SERIES

E7-1851 Status Code RAP (With SDF) The Main PWB sensed a CCD black level error.

Procedure

Sw~tch off the power. Switch on the power. The E7-[05] Status Gode still exists. V N


Check the connector CN124 on the Ma~n PWB and the ribbon cable going to the CCD PWB for an open or lnterm~ttent condition If the connections are good replace the LensJCCD Module PL 3 2. If the problem stdl exlsts, replace the Maln PWB PL 7 1

MAIN PWB

I, n ONLY) . -. -. -. -. ,

. , , I - - I"," B- . - i

E7-[I21 Status Code RAP (Without SDF) The Main PWB sensed a CCD shading level error.


Procedure

Switch off the power. Switch on the power. The E7-[12] Status Code still exists. V N


Check the connector CN121 on the Main PWB and the ribbon cable going to the CCD PWB for an open or intermittent condition. If the connections are good replace the LensICCD Module PL 3.2. If the problem still exists, replace the Main PWB PL 7.1.

Figure 1 Main PWB (Without SDF) Figure 1 Main PWB (With SDF)

Workcentre XD SERIES 4/00 STATUS INDICATOR RAPS

2-1 7 E7-6051 Status Code RAP (With SDF), E7-1121 Status


E7-1121 Status Code RAP (With SDF) The Main PWB sensed a CCD shading level error.

E7-[I 41 Status Code RAP The Main PWB sensed an ASIC communication error.

Procedure Procedure

Switch off the power. Switch on the power. The E7-[I21 Status Code still exists. Switch off the power. Switch on the power. The E7-[14] Status Code still exists. V N V N

I Run several copies to ensure the problem does not reoccur. / Run several copies to ensure the problem does not reoccur. I I

Check the connector CN124 on the Main PWB and the ribbon cable going to the CCD PWB Replace the Main PWB PL 7.1. for an open or intermittent condition. If the connections are good replace the LensICCD Module PL 3.2. If the problem still exists, replace the Main PWB PL 7.1.


STATUS INDICATOR RAPS 4/00 E7-[I21 Status Code RAP (With SDF), E7-[I41 Status 2-1 8

E7-[I51 Status Code RAP (Without SDF) The Main PWB sensed a Copy Lamp problem.

NOTE: If the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the correct Ma~n PWB connector numbers.

Procedure

Enter the diagnostrc code [l-I]. Press the Start button. When the Exposure Carriage is approx~mately half way through the scan, press the Stop button Check that the mirrors on the Exposure Lamp Carriage and the Half Rate Carriage are not broken or out of posit~on The mirrors are good. Y N I Replace the defective Component, PL 3 1 I I

Swrtch off the power. Switch on the power. The E7-[15] Status Code still exists. Y N

Run several copies to ensure the problem does not reoccur.

Check the connector CN118 on the Main PWB and the ribbon cable going to the Exposure Lamp Carriage PL 3.1, for an open or intermittent condition. If the cable is good, replace the Main PWB PL 7.1. If the problem still exists, replace the Exposure Lamp Carriage PL 3.1

E7-[I51 Status Code RAP (With SDF) The Main PWB sensed a Copy Lamp problem.

Procedure

Enter the diagnostic code [l-I]. Press the Start button. When the Exposure Carriage is approximately half way through the scan, press the Stop button. Check that the mirrors on the Exposure Lamp Carriage and the Half Rate Carriage are not broken or out of position. The mirrors are good. V N

Replace the defective Component, PL 3.1.

Switch off the power. Switch on the power. The E7-[I51 Status Code still exists. Y N

1 Run several copies to ensure the problem does not reoccur.

i Check the connector CN121 on the Main PWB and the ribbon cable going to the Exposure Lamp Carriage PL 3.1, for an open or intermittent condition. If the cable is good, replace the Main PWB PL 7.1. If the problem still exists, replace the Exposure Lamp Carriage PL 3.1.



VIIorkCentre XD SERIES 4/00 STATUS INDICATOR RAPS

2-1 9 E7-[I51 Status Code RAP (Without SDF), E7-[I51


H21H3 Status Code RAP (Without SDF) H2, indicates that the Main PWB sensed a fuser overheat condition (Thermistor RTI open).

H3, indicates that the Main PWB sensed a fuser overheat condition.


Procedure The Status Code is an, H3. K N

Go to Flag 1 and check for an open wire. If the wires are good replace the Thermistor RTI, PL 6.1. If the problem still exists, replace the Main PWB, PL 7.1. If the problem continues, replace the Power Supply PWB, PL 7.1.

i Connect the meter between CN109-17 (+) on the Main PWB and GND (refer to Flag 4) There is 1.2 VDC present while an H3 status code is displayed. K N I 1 NOTE: An H3/H4 status code must be cleared in diagnostics before the copier becomes 1 operational again. I

Enter Diagnostic code 14 to clear the H3 status code. Switch off the power. Switch on the power. The H3 status code appears within 5 seconds after power on. K N

The Ventilation Fan Motor MOT3 is running. I Y N 1 I Go to the 4.1 Ventilation Fan Motor RAP (Without SDF).

I Check the Thermistor RTI, PL 6.1 for contamination. If OK, replace the Power Sup- / ply PWB PSl, PL 7.1. i

8 '

i Go to Flag 1 and check the Thermistor circuit for a short circuit to ground. If OK, replace

I the Main PWB, PL 7.1.

I Replace the Main PWB, PL 7.1. If problem still exists, replace the Power Supply PWB PSI, PL 7.1.


HaH3 Status Code RAP (Without SDF) Workcentre XD SERIES

Figure 1 Fuser Heat (Without SDF)

4/00 STATUS lNDlCATOR RAPS

Workcentre XD SERIES 2-21 H2/H3 Status Code RAP (Without SDF)


H2JH3 Status Code RAP (With SDF) H2, indicates that The Main PWB sensed a fuser overheat condition (that the thermistor RTl was open).

H3, indicates that the Main PWB sensed a fuser overheat condition.

Procedure The Status Code is an, H3. Y N

Go to Flag 1 and check for an open wire. If the wires are good replace the Thermistor RT1, PL 6.1. If the problem still exists, replace the Main PWB, PL 7.1. If the problem

I continues, replace the Power Supply PWB, PL 7.1.

I Connect the meter between CN101-17 (+) on the Main PWB and GND (refer to Flag 4). There is 1.2 VDC present while an H3 status code is displayed. Y N

1 NOTE: An H3/H4 status code must be cleared in diagnostics before the copier becomes I operational again.

Enter Diagnostic code 14 to clear the H3 status code. Switch off the power. Switch on the power. The H3 status code appears within 5 seconds after power on. Y N

I The Ventilation Fan Motor MOT3 is running. / Y N

Go to the 4.1 Ventilation Fan Motor RAP (With SDF).

I ;heck the Thermistor RT1, PL 6.1 for contamination. If OK, replace the Power Sup-

/ ply PWB PSI, PL 7.1.

% 8

1 Go to Flag 1 and check the Thermistor circuit for a short circuit to ground. If OK, replace 1 the Main PWB, PL 7.1. ! Replace the Main PWB, PL 7.1. If problem still exists, replace the Power Supply PWB PSI, PL 7.1.

STATUS lNDlCATOR RAPS 4/00

H21H3 Status Code RAP (With SDF) 2-22 Workcentre XD SERIES

Fuser Power On

HZ = THERMISTOR IS OPEN H3 = FUSER OVERHEATS 1-14 = FUSER DOES NOT WARPA UP WITHIN 27 SECONDS.

WHEN AN H OR L STATUS CODE IS PRESENT, THE POWER RELAY SiGNAi GOES HIGH REMOVING POWER TO THE FUSER

ACH = 115 VAC (60HZ) = 2201240 VAC (501 MAIN PWB JUO [wim ror

ONLY)

n CZzJ

r2 F U B 9 . .

Figure 1 Fuser heat (With SDF)

4/00 STATUS INDICATOR RAPS WorkCentre XD SERIES 2-23 H21H3 Status Code RAP (With SDF)


H4 Status Code RAP (Without SDF) The Main PWB sensed that the fuser did not reach 185" C within 27 seconds after power on or that the fuser dropped below 140" C for 6 seconds during the copy cycle.

NOTE: An H3/H4 status code must be cleared in diagnostics before the copier becomes operational again.


Procedure Switch off the Power. Disconnect the connector, PlJ6 from the Fuser assembly. Connect the meter on the machine side P/J6 between pins 1 and 2 (refer to Flag 3). Set the multimeter to measure AC. Enter diagnostic code [5-21. When the Start button is pressed the machine input line voltage is measured for approximately 5 seconds. V N

/ Reconnect connector PIJ6. Press the Stop button. Connect the DC Meter between I CN109-16 and GND. Press the Start button. The meter switches from +24 VDC to O 1 VDC for 5 seconds. ' Y N

Go to Flag 2 and check the wire for an open or short circuit. The wire is good.

Repair the wire or replace the DC harness, PL 7.1.

I ' 1 Replace the Power Supply PWB PSI, PL 7.1 I I I / Replace the Power Supply PWB PSI, PL 7.1 I Connect the meter between CN109-17 (+) on the Main PWB and GND (refer to Flag 4). Enter diagnostic code [14]. There is approximately 1.2 VDC present. V N I Replace the Main PWB, PL 7.1. If problem still exists, replace the Power Supply PWB 1 PSI, PL 7.1. I Switch off the power. Set the multimeter to the 200 ohm range. Measure the Fuser side of the connector PlJ6 between pins 1 and 2. There is 1.7 ohms + or - 0.5 ohms measured between pins 1 and 2 of PIJ 6. V N

Remove the Fuser Assembly. Check the continuity of the Thermostat and the Heat Rod

I V N I / Replace the defective component, PL 6.1.

I Reinstall the Fuser Assembly. If the problem still exists, replace the Fuser Assembly, PL

Reconnect PlJ6. Switch on the power. If the problem still exists, replace the Power Supply PWB PS1, PL 7.1.


H4 Status Code RAP (Without SDF)

BLK

I I I I VIO t BLK I

HZ = THERMISTOR IS OPEIN 0 H3 = FUSER OVERHEATS H4 = FUSER DOES NOT WARM UP WITHIN 27 SECONDS.

WHEN AN H OR L STATUS CODE IS @ PRESENT, THE POWER RELAY SIGNAL GOES HIGH REMOVING POWER TO THE FUSER

ACH = 115 VAC (60HZ) @ = 220D40 VAC ,OH,)

Figure 1 Fuser Heat (Without SDF)


H4 Status Code RAP (Without SDF)


H4 Status Code RAP (With SDF) The Main PWB sensed that the fuser did not reach 185" C within 27 seconds after power on or that the fuser dropped below 140" C for 6 seconds during the copy cycle.

NOTE: An H3/H4 status code must be cleared in diagnostics before the copier becomes operational again.

Procedure Switch off the Power. Disconnect the connector, PIJ6 from the Fuser assembly. Connect the meter on the machine side PIJ6 between pins 1 and 2 (refer to Flag 3). Set the multimeter to measure AC. Enter diagnostic code [5-21. When the Start button is pressed the machine input line voltage is measured for approximately 5 seconds. Y N

/ Reconnect connector PlJ6. Press the Stop button. Connect the DC Meter between / CN101-16 and GND. Press the Start button. The meter switches from +24 VDC to O 1 VDC b r 5 seconds.

V N

1 Go to Flag 2 and check the wire for an open or short circuit. The wire is good.

Repair the wire or replace the DC harness, PL 7.1. I 1 Replace the Power Supply PWB PSI, PL 7.1 I I 3 6

1 Replace the Power Supply PWB PSI, PL 7.1.

I Connect the meter between CN101-17 (+) on the Main PWB and GND (refer to Flag 4). Enter diagnostic code [14]. There is approximately 1.2 VDC present. Y N I Replace the Main PWB, PL 7.1. If problem still exists, replace the Power Supply PWB I i PSI, PL 7.1. I Switch off the power. Set the multimeter to the 200 ohm range. Measure the Fuser side of the connector PlJ6 between pins 1 and 2. There is 1.7 ohms + or - 0.5 ohms measured between pins 1 and 2 of PIJ 6. Y N

1 Remove the Fuser Assembly. Check the continuity of the Thermostat and the Heat Rod 1 HTRl . The checks are good.

Y N 1 Replace the defective component, PL 6.1.

1 I j Reinstall the Fuser Assembly. If the problem still exists, replace the Fuser Assembly, PL

Reconnect PlJ6. Switch on the power. If the problem still exists, replace the Power Supply PWB PSI, PL 7.1.


H4 Status Code RAP (With SDF) Workcentre XD SERIES

CNlOl

Figure 1 Fuser Heat (With SDF)

Workcentre XB SERIES

STATUS INDlCATOR RAPS

H4 Status Code RAP (With SDF)


J1 Status Code RAP (Without SDF) J 1, Indicates that the Toner Cartridge is empty.


lnitial Actions Replace the Toner Cartridge. If a problem still exists, continue with the procedure.

NOTE: If the customer complains that the toner cartridge reached its end of life too soon, then instruct the customer that making copies with the document cover open or making copies with high image area coverage, such as photographs, will reduce the life of the toner cartridge.

Procedure Enter diagnostic code [lo]. The Toner Motor comes on.

Y N

I Press Clear. Set the meter to measure. Connect the meter between CNIOI-1 (+) and CN101-2 (-) on the Main PWB.

I Press Start. I There is approximately +22 VAC present.

Replace the Main PWB, PL 7.1. i

/ Go to Flag 1 and check for an open. If the wires are good, replace the Toner Motor / MOT4, PL 2.1.

Switch off the power. Connect the meter between, CN113-2 on the Main PWB (+) and chassis (-). Switch the power on. There is a steady +5 VDC present. Y N

1 Replace the Main PWB, PL 7.1.

Perform the following: Go to Flag 2 and check the wires for an open circuit.

Check for a mechanical drive problem to the Toner Cartridge

Replace the Toner Cartridge, PL 8.2.


J1 Status Code RAP (Without SDF) Workcentre XD SERIES

MAlN PWB PL 7.1

TONER CARTRIDGE PL 8.2 +5 VDC

C = l B n a

ne

MAIN

MOT 4

TONER CARTRIDGE

PIJ9

REAR VIEW

loTEs: 0 THE TONER MOTOR IS ACTUATED WHEN LOWTONER CONCENTRATION IS SENSED BY THE LOWTONER SENSOR. IF THE MOTOR RUNS FOR 120 SECONDS AND THE LOW TONER SIGNAL IS STILL HIGH. THE TONER CARTRIDGE LAMP WILL FLASH.

Figure 1 J1 Status Code (Without SDF)


J1 Status Code RAP (Without SDF)


41 Status Code RAP (With SDF) J 1, Indicates that the Toner Cartridge is empty

initial Actions Replace the Toner Cartridge. If a problem still exists, continue with the procedure

NOTE: I f the customer complains that the toner cartridge reached its end of life too soon, then instruct the customer that making copies with the document cover open or making copies with high image area coverage, such as photographs, will reduce the life of the toner cartridge.

Procedure Enter diagnostic code [lo]. The toner motor comes on. Y N

/ Press Clear. Set the meter to measure. Connect the meter between CN105-1 (+) and CN105-2 (-) on the Main PWB Press Start. There is approximately +22 VAG present. Y N

1 Replace the Main PWB, PL 7.1. I t

/ GO to Flag 1 and check for an open. If the wires are good, replace the Toner Motor / MOT4, PL 2.1.

Switch off the power. Connect the meter between, CN112-2 on the Main PWB (+) and chassis (-). Switch the power on. There is a steady +5 VDC present. Y N / Replace the Main PWB, PL 7.1. I Perform the following:

Go to Flag 2 and check the wires for an open circuit.

Check for a mechanical drive problem to the Toner Cartridge.

Replace the Toner Cartridge, PL 8.2.


J1 Status Code RAP (With SDF) Workcentre XD SERIES

Toner Dispense

MOT 4

MAIN PWB

TONER CARTRIDGE

PIJ9

REAR VIEW

NOTES: 0 THE TONER MOTOR IS ACTUATED WHEN LOW TONER CONCENTRATION IS SENSED BY THE LOWTONER SENSOR. IF THE MOTOR RUNS FOR 120 SECONDS AND THE LOWTONER SIGNAL IS STILL HIGH, THE TONER CARTRIDGE LAMP WILL FLASH.

Figure 1 J1 Status Code (With SDF)



%"Itatus Code RAP (With SDF)


J2 Status Code RAP J2, indicates the Drum Cartridge has reached the end of its life

initial Actions Replace the Drum Cartridge with a new, not used, Drum Cartridge. If a problem still exists, continue with the procedure.

Procedure There is less than 0.5 VDC measured between CN116-2 and GND on the Main PWB. Y N

/ Go to Flag 1 and check the wires for an open circuit. If the wires are good, replace the

/ Drum Cartridge Reset Switch, PL 5.1.

Actuate the Drum Cartridge Reset Switch. There is +5 VDC measured between CN116-2 and GND. Y N

/ Go to Flag 1 and check the wires for a short circuit. If the wires are good, replace the

/ Drum Cartridge Reset Switch, PL 5.1. I If the problem still exists, replace the Main PWB, PL 7.1.

CONTROL CONSOLE

Colitrol Console Harness

1 MAIN PLVB

+5 VDC

CM116 DRUNI 2 I

Figure 1 Drum Cartridge Reset circuit

S,~itch

Figure 2 Drum Cartridge Reset Switch


52 Status Code RAP

This page intentally left blank


STATUS lNDlCATOR RAPS

52 Status Code RAP


L1/L3 Status Code RAP (Without SDF) L1, indicates that the Main PWB sensed that the carriage did not leave home after power up or after start is pressed.

L3, indicates that the Main PWB sensed that the carriage did not return home after power up or after the copy cycle.

NOTE: Ensure that the shipping screw was removed at install.


Procedure Switch off the power. Switch on the power. The lamp carriage is in or moves to the home position. Y N

/ Remove the right cover to gain access to the scan shaft. Manually rotate the scan shaft to

I position the carriage in the home position. Connect the meter to, CN122-2 and GND. I There is +5 VDC measured. Y N

j Go to Flag 1 and check the wires for an open circuit. If the wires are good, replace 1 the Scan Home Sensor Q5, PL 3.2. i ! 1 Move the carriage off the home position. The meter reads LOW. J Y N 1 1 Replace the Scan Home Sensor 05, PL 3.2.

I I 1 Go to the next step. I There is 4-5 VDC measured between, CN122-2 on the Main PWB and GND. Y N

1 Go to Flag 2 and check the wires for a short circuit. If the wires are good, replace the Scan Home Sensor Q5, PL 3.2.

Enter diagnostic code [I-I]. Press the Start button twice. The carriage moved. Y N I Connect the meter between, CN120-1 (+) on the Main PWB and GND (-).

1 There is +Z4 VDC measured. Y N I t j Replace the Main PWB, PL 7.1.

Check the following for wear or damage, PL 3.1 : Scan Drive GearIPulley

Scan Drive Belt

Scan cables

The components are good.

v N / Replace the defective components, PL 3.1.

/ Go to Flag 1 and check the connection on CN120 on the Main PWB. If the connection is 1 good replace the Scan Drive Motor MOT2, PL 3.1.

A I Press the Clear button Remove the r~ght cover to gain access to the Scan Cable Dr~ve Shaft, PL3 1 Manually rotate the Scan Cable Drive Shaft to pos~t~on the carnage off the home position Enter d~agnostlc code [I-11 The Drum Cartridge lamp is off. Y N

Go to Flag 2 and check for an open clrcult If the wires are good, replace the Scan Home

j If the problem continues, replace the Maln PWB, PL 7 1

Check the following for wear or damage PL 3.1 : Ribbon Cable connection to CN120 on the Main PWB

Scan Drive GearIPulley

Scan Drive Belt

* Scan cables

The components are good. Y N I Repair and or replace the defective components PL 3.1, PL 3.2. I I If the problem still exists, replacing the Main PWB, PL 7.1.

.-s --


lbl/b3 Status Code RAP (Without SDF)

+5 VDC

'-Y

SCAN HOME

I +24 VDC

RIBBON

NOTE 0 STEP 0 THRU STEP 3 StGNALS ARE APPROXIMATELY 13 2 2 0 5VDC TO GND. WHEN MOTOR IS OPERATING

Scan Home Sensor Q5

Figure 1 Scan Drive Circuit



Ll/L3 Status Code RAP (Without SDF)


a blfL3 Status Code RAP (With SDF) press the Clear button. Remove the right cover to gain access to the Scan Cable Drive Shaft,

PL 3.1. ~ 1 , indicates that the ~ a i n PWB sensed that the carriage did not leave home after Power up Or Manually rotate the Scan Cable Drive Shaft to position the carriage off the home position. Enter after start is pressed. diagnostic code [I-I]. The Drum Cartridge lamp is off.

Y N L3, indicates that the Main PWB sensed that the carriage did not return home after power up or Go to Flag 2 and check for an open circuit. If the wires are good, replace the Scan Home after the copy cycle. 1 Sensor 05. PL 3.2.

I If the problem continues, replace the Main PWB, PL 7.1. NOTE: Ensure that the shipping screw was removed at mstall.

I

Procedure Switch off the power. Switch on the power. The lamp carriage is in or moves to the home position. Y N

1 Remove the right cover to gain access to the scan shaft. Manually rotate the scan shaft to / position the carriage in the home position. Connect the meter to, CN125-2 and GND.

There is +5 VDC measured. N Go to Flag 1 and check the wires for an open circuit. If the wires are good, replace the Scan Home Sensor Q5, PL 3.2.

i off the home position. The meter reads LOW.

the Scan Home Sensor Q5, PL 3.2. I I

Go to the next step.

There is +5 VDC measured between, CN125-2 on the Main PWB and GND. Y N

1 Go to Flag 2 and check the wires for a short circuit. If the wires are good, replace the Scan Home Sensor Q5, PL 3.2.

I Enter dragnostic code [I-11. Press the Start button twice. The carriage moved. Y N

j Connect the meter between, CN122-1 (+) on the Main PWB and GND (-). There is +24 VDC measured.

Y N Replace the Main PWB, PL 7.1.

Check the following for wear or damage, PL 3.1 : * Scan Drive GearIPulley

Scan Drive Belt

Scan cables

The components are good. Y N

/ Replace the defective components, PL 3.1. 1 I ' I Go to Flag 1 and check the connection on CN122 on the Main PWB. If the connection is

I good replace the Scan Drive Motor MOT2, PL 3.1.

Check the following for wear or damage PL 3.1 : Ribbon Cable connection to CN122 on the Main PWB

Scan Drive GearJPulley

* Scan Drive Belt

Scan cables

The Components are good. Y N

1 Repair and or replace the defective components PL 3.1, PL 3.2.

If the problem still exists, replacing the Main PWB, PL 7.1.

A STATUS INDICATOR RAPS 4/00 L1/L3 Status Code RAP (With SDF) 2-36 Workcentre XD SER~ES

Scan Home Sensor Q5

I I SCAN HOME I

RIBBON CABLE

Figure 1 LllL3 Status Code (With SDF)

4/00 STATUS INDICATOR RAPS Workcentre XD SERIES 2-37 L"B/L3 Status Code RAP (With SDF)


L4 Status Code RAP (Without SDF) The Main PWB sensed a Main Drive Motor MOT1 problem.


initial Actions Clear any jams in the paper path and ensure that the Side Door is closed.

Procedure Enter diagnostic code [25-11. THe main motor comes on. Y N I Press the Clear button. Check the Ribbon Cable connection to CN114 on the Main

) PWB. The connection and the Ribbon Cable from the Main Drive Motor MOT3 are 1 good. I Y N

/ Repair or replace the Main Drive Ribbon Cable, PL 2.2. 1 1 i Switch off the power. The housing of the Main Drive Motor can be turned by hand. I Y N 1 1 Check for a mechanical problem such as binding or broken gears or a binding drum 1 i cartridge. Repair and or replace as necessary PL 2.2. 1 1

Switch on the power. Connect the meter from CN114 pin 1 and GND and pin 2 and GND on the Main PWB. There is +24 VDC present. Y N


I Connect the meter to CN1 pin 1 and GND and pin 2 and GND on the Main Drive Motor There is +24 VDC present. Y N

I Replace the Main Drive Ribbon Cable, PL 2.2. j 1 Press Start. I The voltage decreases to approximately 10 to 14 VDC.


If the problem still exists, replace the Main Drive Motor MOT1, PL 2.2. If the problem continues, replace the Main PWB, PL 7.1.

Check for a mechanical problem such as binding or broken gears or a binding drum cartridge Repairlreplace as necessary, PL 2.2. If the problem still exists, replace the Main Drive Motor MOT1, PL 2.2

n w - 0

Figure 1 Main PWB


L4 Status Code RAP (Without SDF) Workcentre XD SERIES

L4 Status Code RAP (With SDF) The Main PWB sensed a Main Drive Motor MOTl problem.

initial Actions Clear any jams in the paper path and ensure that the Side Door IS closed.

Procedure Enter diagnostic code [25-I]. The main motor comes on. Y N

Press the Clear button. Check the Ribbon Cable connection to CN113 on the Main PWB. The connection and the Ribbon Cable from the Main Drive Motor MOTl are good. V N

/ Repair or replace the Main Drive Ribbon Cable, PL 2.2.

Sw~tch off the power The housing of the Main Drive Motor can be turned by hand. Y N

Check for a mechanical problem such as binding or broken gears or a bindlng drum 1 1 carfr~dge Repair and or replace as necessary PL 2.2 I I I Switch on the power. Connect the meter from CN113 pin 1 and GND and pin 2 and GND I on the Main PWB. There is +24 VDC present.

j j Replace the Main PWB, PL 7.1. j I

Connect the meter to CN1 pin 1 and GND and pin 2 and GND on the Main Drive Motor. There is +24 VDC present. Y N

I Replace the Main Drive Ribbon Cable, PL 2.2.

I Press Start. The voltage decreases to approximately 10 to 14 VDC. V N

; Replace the Main PWB, PL 7.1. I I 1 If the problem still exlsts, replace the Main Drive Motor MOTl, PL 2 2

I If the problem continues, replace the Maln PWB, PL 7 1

Check for a mechanical problem such as bindlng or broken gears or a blnding drum cartr~dge Repalrlreplace as necessary, PL 2.2. If the problem stdl exists, replace the Ma~n Drlve Motor MOT1, PL 2 2

CNl I


In Drive Motor v MOTI



L4 Status Code RAP (With SDF)


b6 Status Code RAP (Without SDF) The Main PWB sensed a Polygon motor lock signal error.


Procedure Enter diagnostic code [25-101. The Polygon Motor comes on for 30 seconds. V N I Check the connector CN115 on the Main PWB and the wires and connectors on the

1 Laser Module. The connections and wires are good. J Y N I 1 Replace the Laser Harness, PL 3.3. I

1 i t h e problem still exists, replace the Laser Module, PL 3.3.

j If the problem continues, replace the Main PWB, PL 7.1.

Switch the power off. Switch the power on. If the problem still exists, replace the Laser Module, PL 3.3.

Figure 1 Main PWB

b6 Status Code RAP (With SDF) The Main PWB sensed a Polygon motor lock signal error.

Procedure Enter d~agnost~c code 125-101 The Polygon Motor comes on for 30 seconds. V N

I Check the connector CN119 on the Maln PWB and the wrres and connectors on the 1 Laser Module. The connections and wires are good. / V N I / Replace the Laser Harness, PL 3 3

I I If the problem still exists, replace the Laser Module, PL 3.3.

1 If the problem continues, replace the Main PWB, PL 7.1.

Switch the power off. Switch the power on. If the problem still exists, replace the Laser Module, PL 3.3.


STATUS lNDlCATOR RAPS 4/00 L6 Status Code RAP, L6 Status Code RAP (With SBF) 2-40 WorkCentre XD SERIES

This page intentionally left blank

4/00 STATUS INDICATOR RAPS Workcentre XD SERIES 2-41 L6 Status Code RAP, L6 Status Code RAP (With


P Status Code RAP (Without SDF) Y N I Replace the Main PWB, PL 7.1

The Main PWB sensed that the selected Paper Tray is out of paper or a misfeed has occurred. 1 Go to Flag 2 and check the wires for an open circuit. If the wires are good, replace the Paper

NOTE: If the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the Feed Solenoid SOL1 PL 2,2, correct Main PWB connector numbers.

initial Actions Ensure pressure plate lock is removed from the paper tray.

Ensure the side and rear paper guides are installed and that they are not too tight against the paper.

Procedure Enter the diagnostic code [30-I]. Manually actuate and deactuate the Paper Feed Sensor Q1 while observing the Toner Car- tridge lamp. The Toner Cartridge lamp turns on and off. Y N

I Perform the following: Check the sensor actuator for proper operation PL 5.1.

1 Go to Flag 1 and check the wires for an open circuit. I If the checks are good, replace the Paper Feed Sensor Q1, PL 5.1.

The P status code occurs when the Main Tray is selected. Y N

I The machine has a Multi Sheet Bypass Tray. I Y N 1 Enter the diagnostic code [30-I]. Place a sheet of paper into the Single Sheet 1 Bypass tray and remove the sheet. The Auto Exposure LED comes on and goes

i Check for a mechanical problem preventing the paper from feeding. If the prob-

I 1 lem still exists, Go to Flag 4 and check the wires for an open circuit. If the wires

1 are good replace the Single Sheet Bypass Feed Sensor Q2, PL 5.2.

Check for a mechanical problem preventing the paper from feeding.

1 Enter the diagnostic code 6-1. Connect the meter between, CN111-2 (+) on the Main PWB and ground (-). Press the Start button. The meter alternates between +24 VDC and GND.


1 Check for a mechanical problem preventing the paper from feeding.

1 If the problem still exists, go to Flag 3 and check the wires for an open circuit. If the wires are good, replace the Multi Bypass Feed Solenoid SOL4, PL 5.5. 1 Replace the Main PWB. PL 71 .

Enter the diagnostic code [6-I]. Connect the meter between CN102-2 (+) on the Main PWB and ground (-). Press the Start button. The meter alternates between +24 VDC and GND.


P Status Code RAP (Without SDF)

MAIN PWB

l-TL--? PL +5VDC SOLENOID SOL 1 PL 2.2

I I +5 VDC r1

+24 VDC

PNK I I

NOTES A PAPER JAM WILL OCCUR (PAPER JAM LAMP FLASHING) I F 0 A THE PAPER FEED SENSOR IS ACTUATED AT POWER ON B. THE PAPER FEED SENSOR DOES NOT DEACTUATE IN TIME

A FLASHING " P STATUS CODE WILL BE DISPLAYED IF THE PAPER (2a FEED SENSOR Q1 IS NOT ACTUATED IN TIME AFTER START IS

+5 VDC

C N l l l

I +5 VDC C N l l l

D FEED SOLENOID Multi Bypass Tray

Multi Bypass Feed Solenoid SOL4

U PRESSED

Figure 1 P Code (Without SDF)

+24 VDC I

Paper Feed Sensor Q l



P Status Code RAP (Without SBF)


P Status Code RAP (With SDF) The Main PWB sensed that the selected Paper Tray is out of paper or a misfeed has occurred.

Initial Actions Ensure pressure plate lock is removed from the paper tray.

Ensure the side and rear paper guides are installed and that they are not too tight against the paper.

Procedure Enter the diagnostic code 130-11. Manually actuate and deactuate the Paper Feed Sensor Q1 while observing the Toner Car- tridge lamp. The Toner Cartridge LED comes on and goes off. Y N

/ Perform the following: 1 * Check the sensor actuator for proper operation PL 5.1.

1 Go to Flag 1 and check the wires for an open circuit. I I If the checks are good, replace the Paper Feed Sensor Q1, PL 5.1.

Manually actuate and deactuate the Tray 2 feed Sensor Q7 while observing the Toner Car- tridge lamp. The Toner cartridge LED comes on and goes off. Y N

/ Perform the following: Check the sensor actuator for proper operation, PL 5.8.

Go to Flag 2 and check the wires for an open circuit.

If the checks are good, replace the Tray 2 Paper Feed Sensor Q7, PL 5.8.

The P status code occurs when using the Main Tray. Y N

The P status code occurs when using Tray 2. Y N

1 1 The P status code occurs when using the Multlsheet bypass Tray. Y N

code [3Cl]. Place a sheet of paper into the Single Sheet tray and remove the sheet. The Auto Exposure LED comes on and

goes off.

for a mechanical problem preventing the paper from feeding. If the problem still exists, Go to Flag 6 and check the wires for an open circuit. If

replace the Single Sheet Bypass Sensor Q2, PL 5.2.

Check for a mechanical problem preventing the paper from feeding.

1 inter the diagnostic Code 16-11 and select Multi Bypass Tray. Press the Start button. The Multi Bypass Feed Solenoid SOL4, engages and disengages several times.

I I Y N Check for a mechanical problem preventing the paper from feeding. If the prob- 1 1 lem s t exists, go to Flag 5 and check the wires for an open or short circuit. If the wires are good, replace the Multi Bypass Solenoid SOL 4, PL 5.5.

I

I 1 check for a mechanical problem preventing the paper from feeding, PL 5.5.

Enter the d~agnostic Code 16-11 and select Tray 2 Press the Start button The Tray 2 Feed Solenoid SOL2, engages and disengages several times. Y N I Go to Flag 4 and check the wires for an open circuit. If the wires are good, replace

1 the Tray 2 Soenold SOL 2, PL 5.8.

I

/ Check for a mechanical problem preventing the paper from feeding, PL 5.8. I Enter the diagnost~c Code [6-I] and select the Ma~n Tray Press the Start button The Paper feed Solenoid SOLI, engages and disengages several times. Y N

/ Check for a mechanical problem preventing the paper from feeding If the problem still / exists, go to Flag 3 and check the wires for an open c~rcuit If the wires are good, replace 1 the Paper Feed Solenold SOL 1, PL 2.2

I Check for a mechanical problem preventing the paper from feeding, PL 2.2.

MAIN PWB I l o ,WITHSDF n I< ONLY) l..--A C N l l l

CNl lO !

CN lO l

CNIO$

Figure 1 Main PWB

*. - STATUS INDICATOR RAPS

P Status Code RAP (With SDF) Workcentre XD SERIES

S Mulii Bypass Feed 2

Solenoid SOL4

Sensor Q1 Tray 2 Feed Sensor Q7

Figure 2 P Code (With SDF)

NOTES:

A PAPER JAM WILL OCCUR (PAPER JAM LAMP FLASHING) IF 0 A THE PAPER FEED SENSOR IS ACTUATED AT POWER ON B THE PAPER FEED SENSOR DOES NOT DEACTUATE IN TlMlE

@ A FLASHING "V STATUS CODE WILL BE .SPLAYED IF THE PAPER FEED SENSOR 0 1 IS NOT ACTUATED IN TIME AFTER START IS PRESSED

TRAY 2 FEED SOLENOID SOL 2 i

olenoid


STATUS lNDlCATOR RAPS

P Status Code RAP (With SDF)


L12-[01] / U2-[04] Status Code RAP U2-[02] indicates that the Main PWB sensed a memory failure

U2-1041 indicates a that the Main PWB sensed an access error.

Procedure Perform the U2 Status Code Clear Procedure: * Enter the diagnostic code [16].

Press the Start button.

If the problem still exists, replace the Main PWB, PL 7.1

Drum Cartridge LED On RAP The Drum Cartridge Lamp on steady indicates that the Drum Cartridge is near end of life.

Procedure If the Drum Cartridge LED is still on or flashing after changing the Cartridge, go to the, J2 Sta- tus Code RAP.

--

STATUS INDICATOR RAPS 4/00 U2-[01] / U2-1041 Status Code RAP, Drum Cartridge 2-46 Workcentre XD SERIES

Toner Cartridge LED On RAP Indicates that a low toner condition exists.

rnitial Actions

MOTE: If the customer compla~ns that the toner cartrldge reached ~ t s end of 11fe too soon, then ~nstruct the customer that maklng cop~es wlth the document cover open or mak~ng coples w~th hlgh ~mage area coverage, such as photographs, w11l reduce the 11fe of the toner cartrldge

Procedure Replace the Toner Cartr~dge, PL 8.2. If the problem stdl exlsts, go to the, J1 Status Code RAP (W~thout SDF) or the J1 Status Code RAP (W~th SDF).



Toner Cartridge LED On RAP


1.1 Power OM RAP (Without SDF) Initial Actions


Ensure that input power is measured at the machine power cord.

Procedure Switch off the power. While observ~ng the Exposure Lamp Assembly, switch on the power. The Exposure Lamp Assembly moves. Y N j The Control Console is blank. I Y N ' 1 Go to the 2.1 Selectionilndication RAP (Without SDF). I I I -

There is +5 VDC measured from GN109 pin 21 and pin 22 to GND on the Main PWB. Y N

1 ACH is measured between CN2 and CN5 on the Power Supply PWB. Y N I

Go to Flag 1 and check for an open circuit. I / Switch off the power. Disconnect the power. Check Fuses F1 and F3 on the Power Supply PWB for an open circuit. The Fuses are good. Y N

1 Replace the defective Fuse, PL 7.1. Switch on the power. The problem is I resolved. I Y N 1 Replace the Power Supply PWB, PL 7.1 I I

Make several copies to ensure the problem is resolved

1 Replace the Power Supply PWB, PL 7.1. I

1 here is +24 VDC measured from CN109 pins 7 and pin 8 to GND, on the Main OWB. Y N 1 j Go to the 1.2 DC Power RAP (Without SDF). I I

I GO to the 2.2 Selection RAP (Without SDF).

I Go to the 1.2 DC Power RAP (Without SDF).


1 .I Power ON RAP (Without SDF) Workcentre XD SERIES

Fuser Power On

= 1 15 VAC (60HZ) = 2201240 VAC (50HZ)

F1 F3

Figure 1 1.1 Power On (Without SDF)



1 .I Power ON RAP (Without SDF)


1.1 Power On RAP (With SDF) Initial Actions Ensure that input power is measured at the machine power cord.

Procedure Switch off the power. While observing the Exposure Lamp Assembly, switch on the power. The Exposure Lamp Assembly moves. Y N

I The Control Console is blank.

I Y N

j Go to the 2.1 Selection/lndication RAP (with SDF).

! There is +5 VDC measured from CNlOl pin 21 and pin 22 to GNB on the Main 1 PWB.

J Y N

/ ACH is measured between CN2 and CN5 on the Power Supply PWB. / l Y N

1 Go to Flag 1 and check for an open circuit.

i Switch off the power. Disconnect the power. Check Fuses F1 and F3 on the Power Supply PWB for an open circuit. The Fuses are good. V N

/ Replace the defective Fuse, PL 7.1. Switch on the power. The problem is / resolved. I Y N I Replace the Power Supply PWB, PL 7.1. I I

i Make several copies to ensure the problem is resolved.

j i I Replace the Power Supply PWB, PL 7.1 I I I h e r e is +24 VDC measured from CNlOl pins 7 and pin 8 to GND, on the Main 1 PWB. / Y N 1 Go to the 1.2 DC Power (With SDF). i 1 b o to the 2.2 Selection RAP (With SDF)

I Go to the 1.2 DC Power (With SDF).


1 -1 Power On RAP (With SDF)

Fuser Power On

= 1 15 VAC (60HZ) = 220/240 VAC (50HZ)

Figure 1 1.1 Power On (With SDF)

MAIN PWB

/ CNlOl



1 .1 Power On RAP (With SDF)


1.2 DC Power RAP (Without SDF) NOTE: Enter this RAP from the 1.1 Power ON RAP (Without SDF) only


Procedure There is +24 VDC measured between CN109-7 and GND. V N

I Go to Flag 1. Check the wires for an open circuit. I There is +I 2 VDC measured between CN109-19 and GND. V N I Go to Flag 2. Check the wires for an open circuit. I There is +3.3 VDC measured between CN109-20 and GND. V N

1 Go to Flag 3. Check the wire for an open circuit. If the wire is good, replace the Power 1 Supply PWB PSI, PL 7.1.

There is +5 VDC measured between CN109-21 and GND. Y N

/ Go to Flag 4. Check the wires for an open circuit. I If the problem still exists, refer to BSD, 1.2 Power Generation and Distribution (Section 7) for further DC power distribution checks. Check for an intermittent or loose connection. If the problem continues, replace the Main PWB, PL 7.1.


1.2 DG Power RAP (Without SDF) Workcentre XB SERIES

MAIN PWB I P L 7 1 C N l l 4

[Notes +24 VDC i 1 VDC +5.0 \fDC + .2 VDC

Figure 1 1.2 DC Power (Without SDF)

CNI,

I +5VDC Interlock SVJ I +5 VDC

+5V1 (DSWS)

ORN



1.2 DC Power RAP (Without SDF)


1.2 DC Power (With SDF) NOTE: Enter this RAP from the 1.1 Power On RAP (With SDF) only

Procedure There is +24 VDC measured between CN101-7 and GND. Y N

Go to Flag 1. Check the wires for an open circuit.

There is +12 VDC measured between CN101-19 and GRID. Y N

1 GO to Flag 2. Check the wires for an open circuit.

I There is 4-3.3 VDC measured between CN101-20 and GND. Y N

Go to Flag 3. Check the wire for an open circuit. If the wire is good, replace the Power 1 Supply PWB PSI. PL 7.1. I i There is +5 VDC measured between CN101-21 and GND. Y N

I Go to Flag 4. Check the wires for an open circuit. I I If the problem still exists, refer to BSD, 1.2 Power Generation and Distribution (Section 7) for further DC power distribution checks. Check for an intermittent or loose connection. If the problem continues, replace the Main PWB, PL 7.1.


1.2 DC Power (With SDF) Workcentre XB SERIES

POWER SUPPLY PWB PSI P L 7 1 CN103 +24VDC INTLK

GENERATION

CN124 6

Notes Q +24 VDC * 1 VDC +5 0 VDC * 2 VDC

CN116 I L Figure 1 1.2 DC Power (With SDF)


1.2 DG Power (With SDF)


2.1 Selectionnndication RAP (Without SDF) Procedure

NOTE: I f the Main PWB has a large notch on the left side, refer to the (With SDF) RAP for the correct Main P WB connector numbers.

Enter diagnostic code [ 5-11 to test the control console lamps. Diagnostic code 15-11 can be entered. Y N

j Go to 2.2 Selection RAP (Without SDF).

Press Start several times to test the control console display and lamps. All the LEDs come on for 5 seconds each time the Start button is pressed. Y N

1 The Ready lamp lights. I I Y N

1 Go to the 2.2 Selection RAP (Without SDF).

Go to Flag 1. Check CN801 on the Control Console PWB and CN116 on the Main PWB for being properly connected to the Control Console Ribbon Cable. If defective, replace the Control Console Ribbon Cable, PL 6.3. If good, replace the Control Console PWB, PL 1.3. If the problem still exists, replace the Main PWB, PL 7.1.

For all selection problems, go to the 2.2 Selection RAP (Without SDF).

MAIN PWB


STATUS INDICATOR RAPS 4/00 2.1 Selection/lndication RAP (Without SDF) 2-56 Workcentre XD SERIES

Control Console PWB PL 1 3

Figure 2 2.1 Selectionllndicator (Without SDF)

4/00 STATUS INDICATOR RAPS Workcentre XD SERIES 2-57 2.1 Selection/lndication RAP (Without SDF)


2."1eleetion/lndiication RAP (with SBF) Procedure Enter diagnostic code [ 5-11 to test the control console lamps. Diagnostic code [5-11 can be entered.

Y N

/ Go to 2.2 Selection RAP (With SDF).

Press Start several times to test the control console display and lamps. All the LEDs come on for 5 seconds each time the Start button is pressed. Y N

i The Ready lamp lights. j I i Y N ! Go to the 2.2 Selection RAP (With SDF). j I ! Go to Flag 1. Check CN801 on the Control Console PWB and CN116 on the Main PWB

I for being properly connected to the Control Console Ribbon Cable. If defective, replace 1 the Control Console Ribbon Cable, PL 6.3. If good, replace the Control Console PWB, j PL 1.3.

I If the problem still exists, replace the Main PWB, PL 7.1.

For all selection problems, go to the 2.2 Selection RAP (With SDF)

(WITH SDF ONLY)

C = l B U



2.1 Selectionnndication RAP (with SDF) Workcentre XD SERIES

Exposure Fl

Tray 2 0

Figure 2 2.4 Selectionllndication (With SDF)



2.1 Seleelion/indIication RAP (with SDF)


2.2 Selection RAP (Without SDF) Procedure


Switch power off, then on. The Ready lamp comes on or is flashing. Y N

Go to Flag 1. Check connectors and the Ribbon Cable for an open circuit. Replace the 1 Control Console Ribbon Cable. PL 6.3 if required.

Press Start button. The print cycle starts. Y N

/ Replace the Control Console PWB, PL 1.3

If a problem still exists, replace the Control Console PWB, PL 1.3 If the problem continues, replace the Main PWB, PL 7.1.

MAIN PWB (WITH SDF

ONLY)

O B U



2.2 Selection RAP (Without SDF)

Control Console PWB PL 1 3

Selection Control

Figure 2 2.2 Selection (Without SDF)

4/00 STATUS INDICATOR RAPS

Workcentre XD SERIES 2-61 2.2 Sele~tion RAP (Without S%)F)


2.2 Selection RAP (With SDF) Procedure Switch power off, then on. The Ready lamp comes on or is flashing. Y N

1 Go to Flag 1. Check connectors and the Ribbon Cable for an open circuit. Replace the ! Control Console Ribbon Cable, PL 6.3 if required. I I Press Start button. The print cycle starts. Y N

/ Replace the Control Console PWB, PL 1.3. I I

If a problem still exists, replace the Control Console PWB, PL 1.3. If the problem continues, replace the Main PWB, PL 7.1.

(WITH SDF ONLY)

0 I n a I n


2.2 Selection RAP (With SDF) Workcentre XD SERIES

Selection Control

Figure 1 2.2 Selection (With SDF)



2.2 Selection RAP (With SDF)


4.1 Ventilation Fan Motor RAP (Without SDF) Procedure


Switch off the power. Switch on the power. There is +24 VDC measured between CN119-1 on the Main PWB and GND. Y N I

Replace the Main PWB, PL 7.1.

The Ventilation Fan is operating at full speed. V N ! Replace the Ventilation Fan MOT3, PL 2.1. I Allow the machine to go into Power Saver Mode. The fan is operating at low speed. Y N

1 There is approximately +23 VDC measured between CN119-2 on the Main PWB j and GND. J Y N 1 1 Replace the Main PWB, PL 7.1. \

1 keplace the Ventilation Fan MOT3. PL 2.1.

The Ventilation Fan will switch off once the machine enters the Auto Shut-off Mode. If the fan continues to operate, replace the Ventilation Fan MOT3, PL 2.1.

Figure 1 Ventilation Fan MOT3


4.1 Ventilation Fan Motor RAP (Without SDF) Workcentre XD SERIES

4.1 Ventilation Fan Motor RAP (With SDF) Procedure Switch off the power. Switch on the power. There is +24 VDC measured between CN120-1 on the Main PWB and GND. Y N

/ Replace the Maln PWB, PL 7.1.

The Ventilation Fan is operating at full speed. Y N

I I

Replace the Ventllat~on Fan MOT3, PL 2 1.

I Allow the machine to go Into Power Saver Mode. The fan is operating at low speed. Y M 1 There is approximately +23 VDC measured between CN120-2 on the Main PWB I and GND. / Y N I 1 Replace the Maln PWB, PL 7.1. , I i kep~ace the Ventilation Fan MOT3, PL 2.1. ! The Ventilation Fan will switch off once the machine enters the Auto Shut-off Mode. If the fan continues to operate, replace the Ventilation Fan MOT3, PL 2.1.

Figure 2 Ventilation Fan MOT3


4/00 STATUS INDICATOR RAPS Workcentre XD SERIES 2-65 4.1 Ventilation Fan Motor RAP (With SDF)


5.1 SDF JAM LED RAP initial Actions


If the Auto Start SDF mode is desired, refer to the" Programmable Settings" procedure in (Sec- tion 6).

Switch off the Power and clear any document jams. Remove any documents form the SDF

Procedure Switch on the power. Enter the diagnostic code [2-21. Place a sheet of paper in the SDF Doc- ument Tray. The Toner Cartridge LED comes on. Y N

1 Go to Flag 1 and check the wires for an open circuit. If the wires are good, check the Set 1 Detect Actuator, PL 9.2 for wear or damage.

1 If the problem still exists, replace the SDF Sensor PWB, PL 9.2.

I Open and then close the SDF Feed Assembly. The SDF Jam LED comes on and goes off. Y N I Go to Flag 2 and check the wires for an open circuit. If the wires are good, replace the / SDF Sensor PWB, PL 9.2. I i Exit the Diagnostic Mode. Remove paper from the SDF Document Tray. With the machine in the Ready condition insert a sheet of paper into the SDF Document Tray. The SDF Selected LED comes on. Y N

1 The SDF Jam LED comes on or is flashing. I Y N

1 Check the Set Defector Actuator, for wear or damage PL 9.2. ! I The SDF Jam LED is flashing. Y N 1 Go to Flag 3 and check the wires for an open or short circuit.

If the wires are good, check that the Document Cover Closed Sensor Q9 is positioned correctly. 1 If the problem still exists, replace the SDF Sensor PWB PL 9.2.

I

I Perform the following: i Check the SDF Document Path Sensor Q3 for damage and ensure that it is

mounted correctly, PL 9.3, PL 9.4.

1 Go to Flag 4 and check the wires for an short circuit. If the problem continues,

I replace the SDF Document Path Sensor 03, PL 9.3, PL 9.4.

i If the problem still exists, go to the AlIA2 Status Code RAP.

STATUS INDICATOR RAPS 4/00 5.1 SDF JAM LED RAP 2-66 Workcentre XD SERIES

MIAIN PWB

P L 7 1 +BVDC

(WITH S D F ONLY)

SENSOR 0 9 Document cover closed 12-21 (L) +5 VDC

BRN 1 2 VDC 7

A I "U UU,",

GRY

SDF DOCUMENT PATH SENSOR Q3 Docunie~it cover closed

[z-21 i L I +5 VDC

I I BRN 1 2 VDC

-- v-,

GRY T

+5 VDC

3'

Figure 1 5.j SDF Start Circuit

Document Co'ier Closed Sensor 0 9

SDF Sensor

SDF Documelit Path Selisoe Q3


5.1 SDF JAM LED RAP


8.1 Paper Tray Ready RAP initial Actions Ensure that the Main Paper Tray and Paper Tray 2 if applicable are closed.

Procedure With the machine in a ready state, select the Main Paper Tray. The Main Tray LED is on and not flashing. Y N

1 Go to Flag I and check the wires for a short circuit. If the wires are good, replace the Tray

/ Detect Switch S2, PL 5.1.

Open the Main Tray. The Main Tray LED is flashing. Y N

I Go the Flag 1 and check the wires for an open circuit. It the wires are good, replace the

1 Tray Detect Switch S2, PL 5.1.

If applicable select Tray 2. The Tray 2 LED is on and not flashing. Y N

1 Go to Flag 2 and check the wires for a short circuit. If the wires are good, replace the Tray

/ 2 Detect Switch S5, PL 5.8.

Open Tray 2. The Tray 2 LED is flashing. Y N

Go the Flag 2 and check the wires for an open circuit. It the wires are good, replace the 1 Tray 2 Detect Switch S5, PL 5.8. I l ithe problem still exists, replace the Main PWB, PL 7.1. This page intentionally left blank


8.1 Paper Tray Ready RAP

NOTES CONNECTOR NUhilBERS IN PARENTHESIS ARE FOR IvlACHlNES EQUIPED WITH AN SDF.

@ TRAY LED, WILL FLASH WHEN THE TRAY IS SiLCf3ED AND OPEN.

Figure 1 Paper Tray Ready

4/00 STATUS INDICATOR RAPS

Workcentre XD SERIES 2-69 8.1 Paper Tray Ready RAP


This page intentionally left blank


8.1 Paper Tray Ready RAP

3 lmage Quality CQ1 Copy Defect Entry RAP ......................................................................................... Definitions ....................................................................................................................... Image Quality Diagnostics ............................................................................................. Image Quality Specification ............................................................................................ CQ 2 Background (Bands) RAP ...................................................................................... CQ 3 Background (Uniform) RAP ................................................................................... CQ 4 Banding RAP .........................................................................................................

.................................... ................................... CQ5 Black Copy RAP (Simplex Mode) .... CQ6 Black Copy RAP (Duplex Mode) ............................................................................. CQ 7 Blank Copy RAP .................................................................................................... CQ 8 Blurred Image RAP ................................................................................................ CQ 9 Deletions (LE to TE) RAP ....................................................................................

...................... ...................................................................... CQ 10 Light Copy RAP .. CQ 11 Lines and Streaks RAP .................................. ... ................................................... CQ 12 Misregistration RAP ............................................................................................. CQ 13 Residual Image RAP ................... .. ................................................................... CQ 14 Skew RAP ................................. ... ........................................................................ CQ 15 SkipsISmears RAP .............................................................................................. CQ 16 Spots RAP .......................................................................................................... CQ 17 Uneven Density RAP ...........................................................................................

............................................................................................. CQ 18 Unfused Copy RAP ........................................................................................................ CQ 19 Wrinkle RAP

CQ 20 Distortion RAP ............................ .. ..................................................................... CQ 21 Magnification RAP .............................................................................................. CQ 22 Image Displacement RAP ..................................................................................


lmage Quality


image Quality


CQ1 Copy Defect Entry RAP Definitions Copy qual~ty refers to the entrre copy Defects can occur anywhere on the copy These defects The following terms are commonly used to descrlbe copy quallty problems may be damaged paper or Image quallty defects.

Background el1m1nate problems cause the damaged paper before attempting to fix the Image (CQ 2 Background (Bands) RAP or CQ 3 Background (Uniform) RAP) Background occurs as

quallty problems The damaged paper could cause the Image quality problems darkness or drrttness on the non-tmage areas of the copy

Procedure Compare the lmage defect to the Delinrl~ons After you determrne whlch deflnrtlon best describes the defect, go to the corresponding RAP The chart whlch IS provided wrth each RAP lrsts the Posslble Causes and Corrective Actlons

The Possible Causes are arranged in order from the most to the least likely cause or the ease of the check. Corrective Action(s) are given for each cause. Read all of the possible causes before taking any corrective action.

1. Start w~th the flrst poss~ble cause and contlnue through the list untrl you come to the cause that best appl~es to the lmage defect

2 Perform the corrective action.

3. When he defect is corrected, go to the Copier Maintenance procedures in the Service Call Procedures in Section 1. If the defect is still present, continue with the other Possible Causes.

Banding (CQ 4 Banding RAP) Banding is a condition marked by narrow, alternating dark and light bands that run across the copy, that is, in the main scanning direction.

Black Copy (GO5 Black Copy RAP (Simplex Mode) or CQS Black Copy RAP (Duplex Mode)) A copy that is totally black with no image.

Blank copy (CQ 7 Blank Copy RAP) A copy entirely without an image.

Deletions (CQ 9 Deletions (LE to TEJ RAP) An area of the image where information has been lost. The deletions could be localized or bands from top to bottom or side to side.

Density (CQ 10 Light Copy RAP) or ( CQ 17 Uneven Density RAP) The relative blackness between the image and non-image areas.

Fuser Fix (CQ 18 Unfused Copy RAP) A measure of how well the toner particles adhere to the paper as a result of the fusing process.

lmage Displacement (CQ 22 Image Displacement RAP) Part of the image information is placed elsewhere on the copy or it is completely missing. The area of the missing information is sharply defined. This is unlike deletions where the image is not sharply defined or clear.

image Distortion (CQ 20 Distortion RAP) Distortion of the image from one side of the copy to the other. The image from side to side or lead edge to trail edge is not parallel to the edges of the copy. This defect may result from a problem with the alignment of the optics components.

Light lmage (CQ 10 Light Copy RAP)Copies where the density is lighter than the specified density of the copier.

Line Darkness Darkness and uniformity of a line.


lmage Quality

CQ1 Copy Defect Entry RAP, Definitions


Magnification Unfused copy (CQ 21 Magnification RAP) (CQ "r Unfused Copy RAP) A copy on which the image can be easily wiped off the paper. The

image has not adhered to the paper.

Misregistration (CQ 12 Misregistration RAP) The distance from the lead edge of the image to the lead edge of the paper is not within specification. (CQ 19 Wrinkle RAP) The paper has very thin creases.

Offsetting Transfer of toner from the copy to the Fuser Assembly Heat Roll. Sometimes the toner is transferred back to the copy or consecutive copies.

Paper Damage Any physical distortion to the copy paper, including folds, nicks, wrinkles, etc.

Paper Handling The process of transporting the paper from the supply area through the xerographic and fusing subsystems.

Resolution (CQ 8 Blurred image RAP) The uniformity or clarity of fine line detail.

Residual image (CQ -13 Residual Image RAP) An image that is repeated onto the same copy or consecutive copies. The image can be either a ghosting or the original image or a toner image. This problem can be caused by poor cleaning of the photoreceptor, a photoreceptor that is worn, a developer roll that is worn, poor cleaning of the fuser.

Skew (CQ 14 Skew RAP) The image is skewed on the paper. The image from side to side or lead edge to trail edge is not parallel to the edges of the copy. This defect may result from misadjusted, contaminated, or worn paper transportation system components.

Smear (CQ 15 SkipsiSmears) Any image defect that occurs in the direction that is perpendicular to paper feed.

Spots (CQ 16 Spots RAP) Defects that are 0.2 inches (5 mrn) or smaller in diameter.

Streaks (GQ 'i 1 Lines and Streaks RAP) Any image defect that occurs in the direction of paper feed.

Uneven Density (CQ 17 Uneven Density RAP) The image darkness varies across the copy.

Image Quality 4/00

Definitions 3-4 Workcentre XD SERIES

Image Quality Diagnostics Image Quality Specification It is important to understand the orientation of copies in order to troubleshoot image quality Test Patterns 8213524 (NASG and XcL) and 8213523 (XE) problems. Refer to Figure I. The following terms will be used when referring to copies made The primary test used on this product is the 82P524 (NASG and XCL) or the 82P523 on the machine. (XE). This test pattern is the Multinational Standard Test Pattern used for the evaluation of the

image quality. Side A and Side B are used to evaluate the image quality against different image quality specifications.

IMAGE SIDE UP

TRAIL EDGE

< > (HORIZONTAL)

Figure 1 Copy Orientation Terms

Determining the dlstance between defects may help rsolate problems to a spec~flc component Defects that are 3 1 Inches (79 mm) apart (lead edge of the defect to lead the edge of the next defect) rn the paper feed dlrect~on could be caused by the photoreceptor The clrcumference of the photoreceptor IS 3.1 rnches (79 mm)

Defects that are 3.7 Inches (94 mm) apart (lead edge of defect to lead edge of next defect) in the paper feed drrectron could be caused by the Fuser Heat Roll. The clrcumference of the fuser heat roll IS 3.7 Inches (94 mm).

Defects that are 2 5 ~nches (64 mm) apart (lead edge of defect to lead edge of next defect) In the paper feed dlrectlon could be caused by the Magnetlc Roll. The clrcumference of the Mag- netlc Roll IS 2.5 Inches (64 mm).

Make four copies of each side of this test pattern in Text mode.

Evaluate the Side A copies against the specifications provided in Table 1.

Evaluate the Side B copies against the specifications provided in Table 2.

Test Pattern 82E12130 Use Test Pattern 82E12130 to evaluate Set Document Feeder copy quality problems (skew, misregistration). If the test pattern is not available, position Test Pattern 82P524 (NASG) or 82P523 (XE) on the Document Glass and make an 8-112" x 1 4 (216 x 356 mm) copy. Ensure that the two outside 10 mm reference targets are the identical distance from the edge of the sheet. Use the copy to evaluate SDF copy quality.

4/00 lmage Quality

3-5 image Quality Diagnostics, image Quality Specifi-


LEAD EDGE

Wn tonudc k y m fo h t a e n & , h e t e s lyml ursp cvol rege Wuodl ouy 1 yrou tkem I I daer "do eoyvru aha genb e d l s l tmei nad f 9 f s z t Tlha e t s t a p t e t n r ; a utmep e n e r j l e p aer nelcsHde

-.

Wn tonudc kynm fa h t a e r v b , h e t e s lyml u r s p cvolrege Wuodl ouy 1 J ~ O U t lem I I daer "do eoyvru ahs genb e d l s l

- tmel nad f 9 f s z t Tlhz e t s t a p t e t n r ; a. utmep e n e r j l e p aer nelosHde

1 2

Wn tonudc kynm fo h t a e r v 6 , hetea lyml ursp ovolrege Wuadl ouy 1 yrau tlem I I d a e r nda eoyvru ahs genb e d i s l tmez nad f 9 f s z t . Tlhz e t s t a p t e t n r ; a utmep e n e r j l e p aer nelosHde

7 ,

SIDE B

Wn tonudo lynm Eo h t a ervC, h e t e s lyml ursp cvol rege Wuodi ouy 1 yrou t lem I i daer ndo eayvru ahs genb e d i s i tmel nad f 9 f s z t Tihz 1 e t s t a p t e t n r ; a utmep e n e r j l e p a e r nelosHde

VJn zroudo By- f o h ta e m & , h e t e s iyml u r s p cvol rege . Viuodl ouy 1 yrou t lem I I d a e r ndo eoyvrli ahs genb e d l s l tmei nad f 9 f s z t . Txhv e t s t a p t e t n r ; a utmep e n e r j l e p a e r nelosnde

$ 0

Wn tonudc Aynm f a h t a e r v e , h e t e s lyml ursp ovo1reee. Wuadl ouv 1 yrou tlem I I daer ndo eoyvm ahs genb e d ~ s l tmel nad f g f s z t . Tihz , e t s t a p t e t n r ; a utmep e n e r j l e p aer nelcsHde

10

Figure 1 Test Pattern 82P524 (Side A) Figure 2 Test Pattern 8213524 (Side B)

lmage Quality

lmage Quality Specification Workcentre XD SERIES

lrnage Quality Specifications Using the Side A copies (Test Pattern 82P524)

Table 1

Using the Side B copies (Test Pattern 82P524)

Table 2

DEFECT

Light Copy

Misregistration (lead edge)

Misregistration (side edge)

Skew (Paper Tray 1 )

Skew (Paper Tray 2)

Skew (BypassIAlternate Tray)

Skew (SDF)

Unfused Copy

Resolution

Using the customer's original

DEFINITION OR SPECIFICATION

The .7 solid area density block nearest the center of the copy is equal to or greater than the .7 solid area density block on the test pattern. With the dark setting selected, the .10 line pair on the test pattern is partially or completely copied. (This is a guideline only, not a specification.)

The center 10 mm reference line on the copy should be 10 mm +I-2 mm from the lead edge of a 100% copy.

The 10 mrn reference line on the two outside reference targets should be 10 mm +I- 2 mm from the front edge of a 100% copy.

Refer to the two outside reference targets on the copy to ensure that they are within 2 mm with respect to each other. (This is a guideline only, not a specification.)

Refer to the two outside reference targets on the copy to ensure that they are within 2.5 mrn with respect to each other. (This is a guideline only, not a specification.)

Refer to the two outside reference targets on the copy to ensure that they are within 2.5 mm with respect to each other. (3.5 mm when using the SDF with the bypass or the alternate tray.) (This is a guideline only, not a specification.)

Refer to the two outside reference targets on the copy to ensure that they are within 3 mm with respect to each other. (3.5 mrn when using the SDF with the bypass or the alternate tray.) (This is a guideline only, not a specification.)

Gently rub the .7 patch four times with a paper towel (twice top-to-bottom and twice side-to- side) to determine if unfused toner is present.

The 4.3 LPImm lines of all the resolution targets in both the top-to-bottom direction and the side-to-side direction should be resolved completely. (This is a guideline only, not a specification.)

DEFECT

Skipslsmears

Smudge

Magnification

Table 3

REFERENCE

Go to CQ 'I 0 Light Copy RAP.

Go to CQ 12 Misregiswation RAP

Go to CQ 12 Misregislraiion RAP.

Go to CQ 14 Skew RAP.




Go to CQ 18 Unfused Copy RAP.

Go to CQ 8 Blurred image RAP


The 2.5 LPImm array for a 100% copy should be completely resolved. (This is a guideline only, not a specification.)

After image transfer, the toner image that is not yet fused is rubbed by any part of the machine or foreign material.

The size of the image on the copy is not equal to the magnificationlreduction selected within 1 %.


REFERENCE

Go to CQ 15 SkipsiSmears.

Inspect the copy transport area between the Transfer Corotron and the Fuser for the cause of this problem

Go to CQ 21 Magnification RAP

DEFECT

Background

lmage Quality

lmage Quality Specification


The background area is darker than the corresponding area of a black-and-white original. (Classify the background defect as occurring over the entire copy, as bands in the lead edge to the trail edge direction, or as bands in the front edge to rear edge direction.)

REFERENCE

Go to CQ 2 Background (Bands) RAP. Go to CQ 3 Background (Uniform) RAP.


DEFECT

Black Bands (Lead Edge To Trail Edge) Banding (in the main scanning direction)

Black copy

Blank 1 nearly blank copies

Lines and streaks

Residual image

Spots

Uneven density

Deletions

Black bands are present from lead edge to trail edge on the copy. 1 Go to CQ 2 Background (Bands) RAP

Table 3

DEFINITION OR SPEClFlCATlON

An electrostatic or toner image is transferred to subsequent copies. I Go to GQ 13 Residual Image RAP.

REFERENCE

Narrow, repetitive, tightly packed dark and light bands appear across the copy (in the main scanning direction).

The copy is black; there is no image or only a very faint image on the copy.

The copy is white; there is no image or only a very faint image on the copy.

One or more dark, light, or white lines appear on the copy.

Go to CQ 4 Banding RAP

Go to CQ5 Black Copy RAP (Simplex Mode).

Go to CQ 7 Blank Copy RAP Go to CQ 3 1 Lines and Streaks RAP.

NOTE: There is an intentional 2-5 mm deletion (maximum) along the lead edge of all the copies. There is an intentional 3-4 mm deletion (maximum) along the trail edge of all the copies.

Dark toner spots adhere to non-image areas of the copy.

Image darkness varies across the width of the copy.

There is an area of the copy which carries no toner image or a very faint one. The deleted areas may be any shape or randomly distributed over the copy.

(Classify the deletion defect as random or repetitive spots, as deletions in the lead edge to the trail edge direction, or as deletions in the front edge to rear edge direction.)

Go to CQ 16 Spots RAP.

Go to CQ 17 Uneven Density RAP.

Go to CQ 9 Deletions (LE to TE) RAP.

lmage Quality 4/00 lmage Quality Specification 3-8 Workcentre XD SERIES

CQ 2 Background (Bands) RAP Randomly distributed toner deposits of varying density that appear as bands in the non-image areas of the copy.

Procedure Read all the Possible Causes Then check the machine for the possible cause and perform the Correctwe Action.

Table 1

Figure 1 Background Bands

Possible Cause Contaminated Charge Corotron

Defective Cleaning Blade

Contaminated or defective photoreceptor

DeveloperIDry Ink life exceeded.

Contaminated Document Glass


Corrective Action Replace the Drum Cartridge ( PL 8.2).

Replace the Drum Cartridge ( PL 8.2).


-- Replace the Toner Cartridge ( PL 8.2).

Clean the Document Glass with Lens and Mirror Cleaner and a lint-free cloth.

Image Quality

CQ 2 Background (Bands) RAP


GQ 3 Background (Uniform) RAP GQ 4 Banding RAP Randomly distributed toner deposits of varying density that evenly cover the non-image areas Narrow, repetitive, tightly packed dark and light bands appear across the copy (in the main of the entire copy scanning direction).

Procedure Procedure Read all the Poss~ble Causes Then check the mach~ne for the poss~ble cause and perform the Read all the Possible Causes Then check the machlne for the poss~ble cause and perform the Corrective Act~on. Corrective Action.

Table 1 Table 1

Possible Cause I Corrective Action Worn photoreceptor drive I Replace the Drum Cartridge ( PL 8.2).

Possible Cause DeveloperIDry Ink life exceeded

Defective Charge Corotron

Defective Cleaning Blade

Contaminated or defective photoreceptor

Incorrect developer bias

Image Quality 4/00 CQ 3 Background (Uniform) RAP, CQ 4 Banding RAP 3-1 o

Corrective Action Replace the Toner Cartridge ( PL 8.2).




Check the developer bias voltage ( ADJ 9.1). Adjust as required. If the problem still exists, check the developer bias contacts on the DVS Harness ( PL 2.1) for damage. Repair or replace as necessary.


CQ5 Black Copy RAP (Simplex Mode) The copy is totally black with no image.

Procedure Read all the Posstble Causes. Then check the machine for the possible cause and perform the Correctwe Actton.

Table 1

CQ6 Black Copy RAP (Duplex Mode) Side one of a duplex copy is totally black with no image; side two copys correctly.

Possible Cause

Defectlve Exposure Lamp or connectlons

Defecttve Charge Corotron

Defectlve Power Sup- ply PWB or h~gh voltage connectlons

Procedure

Corrective Action

Replace the Exposure Lamp Carrlage ( REP 6 2)

Remove the Drum Cartr~dge and clean the electr~cal contacts Also wlpe the contact wires on the Power Supply PWB Re~nstall the Drum Cartrtdge If the problem st111 extsts, replace the Drum Cartr~dge ( PL

8 2) Check the Power Supply PWB connecttons for contamlnatlon or dam age If the problem conttnues, replace the Power Supply PWB (PSI) ( REP 1 2)

Read all the Possible Causes. Then check the machine for the possible cause and perform the Corrective Action.

Table 1

4/00 Image Quality

WorkCentre XD SERIES 3-1 I CQ5 Black Copy RAP (Simplex Mode), CQ6 Black

Possible Cause

GDI Memory PWB is not fully seated

Corrective Action

Power off the machine and disconnect the power cord. Ensure that the GDI Memory PWB is fully seated. If the problem still exists, replace the GDI Memory PWB PL 7.1.


CQ 7 Blank Copy RAP This is a copy entirely without an image.

Procedure Read all the Possible Causes. Then check the machine for the possible cause and perform the Corrective Action.

CQ 8 Blurred lmage RAP Poor un~form~ty or clar~ty of flne llne detail. Examlne the resolut~on targets

Procedure Read all the Poss~ble Causes Then check the mach~ne for the possible cause and perform the Correct~ve Action

Table 1 Table 1

Possible Cause Open photoreceptor ground connection

Open contact for the developer bias.

Defective Transfer Corotron

Main PWB unable to process image data.

Figure 1 Blurred lmage

Corrective Action

Check the photoreceptor ground connection.

Check the contacts on the Drum Cartridge for damage or contamination.

Go to GP1. If the toner image appears on the photoreceptor, replace the TransferIDetack Corotron Assembly ( REP 9.2).

Replace the Main PWB ( REP 1 . I ) .

Possible Cause Incorrect positioning of mirrors

Paper feed drives

Defective Fuser

Defective Drum Cartridge

Dirty electrical connections on the Drum Cartridge or TransferIDetack Corotron Assembly

lmage Quality

CQ 7 Blank Copy RAP, GQ 8 Blurred Image RAP

Corrective Action Check the alignment of the Half-Rate Carriage and the Expo- sure Lamp Carriage.

Check the drives for damage or binding.

Replace the Fuser Assembly ( REP 10.1).

Remove the Drum Cartridge and clean the electrical contacts. Also wipe the contact wires on the Power Supply PWB. Rein- stall the Drum Cartridge. If the problem still exists, replace the Drum Cartridge ( PL 8.2).

Clean the electrical connections with film remover and a lint free cloth.


GQ 9 Deletions (LE to TE) RAP An area of the image on the copy that has no toner or a very faint image.

Procedure Read all the Poss~ble Causes. Then check the machlne for the poss~ble cause and perform the Correctrve Act~on.

Table 1 I Possible Cause I Corrective Action Damp paper or paper curled during duplex copying

DeveloperIDry Ink life exceeded

Contaminated document glass

Contaminated Transfer1 Detack Corotron Assembly

Use fresh paper and ensure that the customer is storing the paper correctly.

Replace the Toner Cartridge ( PL 8.2).

Clean the Document Glass with Lens and Mirror Cleaner and a lint-free cloth.

Clean the Transfer Corotron Wire with the Corotron Cleaner. Clean the Detack Corotron with a soft brush. If the problem

Contaminated magnetic roll

Contaminated photoreceptor

Figure 1 Deletions

still exists, replace the TransferIDetack Corotron Assembly ( REP 9.2).



Toner blockage in Toner Car- tridge

Damaged or contaminated fuser heat or pressure roll

Burrs or contamination in the paper transport path

Contaminated Focus Correc- tion Lens in the Laser Assembly

Obstruction in the optics light path

4/00 Image Quality Workcentre XD SERIES 3-1 3 GQ 9 Deletions (LE to TE) RAP


Check or clean the rolls or replace the Fuser Assembly ( REP 10.1).

Check and clean components in the paper transport path.

Clean the exposed, lower surface of the Focus Correction Lens

Remove the Document Glass Assembly ( REP 6.1) and clean the mirrors 1 through 3 with Lens and Mirror Cleaner and a lint-free cloth.


GQ 10 Light Copy RAP The image area of a copy has low density.

Procedure Read all the Possible Causes. Then select a Corrective Action based on the Possible Cause after a check of the machine.

Table 1

I Possible Cause I Corrective Action

Damp Paper

Defective Transfer Corotron

Defective photoreceptor

CQ 11 Lines and Streaks RAP Black or white lines which appear in the direction of paper feed.


Clean the Transfer Corotron Wire with the Corotron Cleaner. If the problem still exists, replace the TransferIDetack Corotron Assembly ( REP 9.2).

Remove the Drum Cartridge and clean the electrical contacts. Also wipe the contact wires on the Power Supply PWB. Reinstall

DeveloperIDry Ink life exceeded

Open high voltage return line

Procedure

the Drum Cartridge. If the problem still exists, replace the Drum Cartridge ( PL 8.2).


Check the photoreceptor ground connection. It should be less than 100 ohms.

1. Clean the Document Glass with Lens and Mirror Cleaner and a lint-free cloth.

NOTE: Coples wlth Ilnes or streaks whlch are caused by dlrf or confam~nat~on on the Number 1 Mirror, the CCD Window, the Calibrat~on Strip or the Laser Assembly Focus Correctlon Lens are more nslble when the orlg~nal confalns halftones, photographs, or solid areas Fgure 7

2 Posltlon the customer's orlglnal on the Document Glass, select the Auto exposure settlng, and make one copy at 100 percent magnlficatlon and one copy at 78 percent magnlflcat~on

3 Evaluate the coples for the presence of llnes or streaks caused by contamlnatlon

a If the posltlon of the Ilne(s) on the 100 percent and 78 percent coples changes relatlve to the edges of the copy paper, the contamlnatlon IS In the optlcs area, that IS, before lmage processing Perform the correctlve actlons llsted In Table 1

b If the posltlon of the Ilne(s) on the 100 percent and 78 percent coples does not change relatlve to the edges of the copy paper, the contamlnatlon IS on the Focus Correctlon Lens, that IS, after lmage processing Perform the correctlve actlons l~sted In Table 2

c. Run additional copies of the customer's original to determine if the problem is solved. If not, go to Tabie 3 and continue checking for the possible cause.

Table 1 Contamination Before lmage Processing

Gently clean the mirror using a dry cotton swab. Be careful that fibers from the swab are not left on the mirror. For stubborn contamination, clean the mirror with Lens and Mirror Cleaner and a lint-free cloth.

Possible Cause

Contamination on Mirror Number 1

Corrective Action

Remove the Document Cover Assembly and the Document Glass Assembly ( REP 6.1).

CAUTION: Use only Film Remover to clean the plastic CCD Win- dow; other solvents may damage it.

Contamination on the CCD Window

Moisten a swab with Film Remover and gently rub it across the CCD Window to remove contamination.

Clean and replace the Document Glass and the Document Cover Assembly.

Remove the Document Cover Assembly and the Document Glass Assembly ( REP & I ) , then remove the Lens Cover and the CCD Dust Cover.

Replace the CCD Dust Cover, the Lens Cover, the Document Glass, and the Document Cover Assembly.

lmage Quality 4/00 CQ 10 Light Copy RAP, CQ I 1 Lines and Streaks RAP 3-1 4 Workcentre XD SERIES

Table 1 Contamination Before lmage Processing

Clean the Calibration Strip with Film Remover and a lint free cloth.

Possible Cause

Contamination on the Cali- bration Strip

Replace the Document Glass and the Document Cover Assem- I bly.

Corrective Action

Remove the Document Cover Assembly and the Document Glass ( REP 6.1).

Table 2 Contamination After lmage Processing

Replace the Toner Cartridge and the Drum Cartridge.

Possible Cause

Contamination on Focus Correction Lens

Corrective Action

Remove the Drum Cartridge and the Toner Cartridge ( PL 8.2).

Remove dust or toner deposits from the exposed surface of the lens with a dry cotton swab.


Table 3 Other Possible CauseslCorrective Actions

lmage Quality

CQ 11 Lines and Streaks RAP

Possible Cause

Contaminated Transfer Corotron Wire

The photoreceptor surface is damaged or contaminated

Poor cleaning of the photoreceptor

The surface of the Fuser Heat Roll is damaged

Contaminated Charge Corotron

Defective photoreceptor ground

Corrective Action

Clean the Transfer Corotron Wire with the Corotron Cleaner.

Determine the cause of the damage. Replace the Drum Cartridge ( P t 8.2).


Determine the cause of the damage. Replace the Heat Roll ( REP 10.2).


Check the photoreceptor ground connection. It should be less than 100 ohms.


Focus Correction Lens Contamination:

a Solid white line(s)

CCD Window I Contamination:

Solid black line(s)

NOTE: The appearance of these defects is exaggerated

Mirror 1 Contamination:

S, Calibration Strip - < Contamination:

Black line@); may be Focus Correction Lens

interspersed with white Black line(s) only, or black Nonuniformity:

line(s) accompanied by white line(s) Dark band pattern on

both sides

Figure 1 Line Defects: Optics Contamination and Nonuniform Focus Correction Lens (Simulates Appearance Using .45 Contrast Density Test Pattern 186.904)

image Quality 4/00

GQ 11 Lines and Streaks RAP 3-16 VVorkGentre XD SERIES

GQ 12 Misregistration RAP Paper Tray 1 and 2 Lead Edge: The center 10 mrn reference line on the copy should be 10 mm +I- 1.0 mm from the lead edge of a 100% copy.

Paper Tray 1 and 2 Side Edge: The 10 mm line on the two outs~de reference targets should be 10 mm +I- 2.0 mm from the front edge of a 100% copy.

BypasslAlternate Tray Lead Edge: The 10 rnrn line on the lead edge graduated mm scale is a maximum of 10 mm +I- 3.2 mm from the lead edge of the copy.

BypassIAlternate Tray Side Edge: The 10 mm llne on the side edge graduated rnrn scale is a maxlmum of 10 mm +I- 3.2 rnrn from the side edge of the copy.

Set Document Feeder Side Edge: The 10 mm reference line on the two outside reference targets should be 10 mm +I- 3.4 mrn from the front edge of a 100% copy.

Procedure Read all the Posslble Causes. Then check the machlne for the poss~ble cause and perform the Corrective Actlon.

Table I Lead Edge Misregistration

Figure 1 Lead Edge Misregistration

Possible Cause Incorrectly loaded paper

Damaged or worn paper feeding components.

Defective Registration Roll Solenoid (SOL3)

lncorrect value in [50-101 for the Print Start Position, the Lead Edge Deletion, or the Scan Start Position

Table 2 Side Edge Misregistration


Corrective Action Show the customer how to load paper.

Clean the feed and the registration rolls with Film Remover and a lint-free cloth. Check the components for wear or damage.

Enter Output Code 6-[2] to test the operation of the solenoid. Replace the solenoid if it binds, fails to actuate, or operates intermittently ( REP 8.2).

The default lead edge deletion is 2.5 mm. Perform the Print Start Position, Lead Edge Deletion, and Scan Start Position adjustments in the Section 6 Table 1 .

Possible Cause The s~de gulde In the paper tray IS not poslt~oned correctly

lncorrect value In 50-1 0 for center offset

Image Quality

CQ 12 Misregistration RAP

Corrective Action Posltlon the s~de gulde correctly.

Perform the Center Offset Adjustment procedure In the Sectlon 6 Table I .


GQ 13 Residual lmage RAP This is an image that is repeated on the same copy or consecutive copies.


Table 1

Possible Cause I Corrective Action I

LEAD EDGE 1 ( SIDE A

- - - "=

-, =;.

Image repeated every 3.1 inches (79 mm) on copy

Image repeated every 3.7 inches (94 mm) on copy

Poor cleaning of the photoreceptor

Rogm h mFnmfel r szd j a l ,111 -- n IE a l l h '70 = - . 1 ' ' - , = --F-r-,.Sl . . &: ' - - t 1 1 i - .27

Rogm h rnFnmfei r s z d l a l 1 1 1 n IE ailh .35B

7 ., = .. Replace the Drum Cartridge ( PL 8.2).

Replace the Heat Roll ( REP 10.2).


Figure 1 Residual lmage

lmage Quality 4/00 CQ 13 Residual image RAP 3-1 8 VVorkCentre XD SERIES

CQ 64 Skew RAP The image is skewed because the paper is skewed or the optics components are misadjusted and distort the image.

Procedure Read all the Posslble Causes. Then check the machlne for the posslble cause and perform the Correctwe Action.

Table 1

Figure 1 Skew

Possible Cause Paper Tray problem

The paper is not loaded correctly

Damaged or contamlnated paper feed rollers, reglstratlon roller, or transport rollers

incorrect settlng In 51 -[2]

Optics problem

Worn or contamlnated SDF Retard Roller, Feed Roller, or Transport Roller

SDF Front and Rear Guides incorrectly posltloned

Obstruction in the SDF document path

Mlsallgnment of the SDFJDSDF Assembly


Corrective Action Check the condition of the front and rear paper tray snub- bers Repalr as requlred ( PL 4 I ) Ensure the paper tray guldes are correctly set Repalr as requlred ( PL 4 1)

Show the customer how to load paper

Clean the paper feed and the reglstratlon rollers, and the Slngle Bypass Transport Rollers wlth Fllm Remover and a lint-free cloth Check the components for wear or damage Replace as required. The Paper Feed Roller ( REP 8 6) and the Lower Reglstra- tlon Roller ( REP 8 1 3) The Ex~t Roller ( REP 8 9) and the Lower Transport Roller ( REP8 11) The Transport Roller ( REP 8 7)

Perform the Reglstratlon Buckle adjustment In the Section 6 labie 1

Go to CQ 20 Distortion RAP

Clean the rollers w~th F~ lm Remover and a Ilnt-free cloth Check the components for wear or damage Replace as required

Show the customer how to load orlglnals In the SDF

Open the SDF Feed Assembly and check for obstructions Remove any obstructions which are present

Allgn the SDFIDSDF Assembly (ADJ 5 1)

Image Quality

CQ 14 Skew RAP


Areas of the image on the copy are blurred. This occurs at the image transfer area.

The 2.5 LPImm ladder lines are not completely clearly visible.


Table 1 Possible Cause Defective TransferIDetack Corotron Assembly

Worn or damaged paper feed components.

Contaminated or damaged scan rails

Damp or curled paper

LEAD EDGE I Wn tonride P v m fo hta

Corrective Action Replace the TransferIDetack Corotron Assembly ( REP 9.2).

Clean the paper feed and registration rollers, and Single Bypass Transport Roller with Film Remover and a lint-free cloth. Check the components for wear or damage. Replace as required: The Paper Feed Roller ( REP 8.6) and the Lower Registration Roller ( REP 8.1 3) The Exit Roller ( REP 8.9) and the Lower Transport Roller ( REP 8.1 1) The Transport Roller ( REP 8.7)

Remove the Document Cover Assembly and the Document Glass Assembly ( REP 6.1). Do not remove any other components in the optics area. Clean the carriage rails with a lint free towel. Replace the half rate carriage scan rails if they are damaged ( PL 3.1).

Use fresh paper and ensure that the customer is storing the

Dirty electrical connections on the Drum Cartridge or the TransferIDetack Corotron Assembly

ervC, h e t e s iyml ursp ovolrege Wuodl ouy 1 yrou tlem I I daer "do eoyvru ah* genb e d l s l t m e i nad f 9 f s z t Tlhz e t s t aotetnr: a utmeD

paper correctly.

Clean the connections with film remover and a lint free cloth as required.

. . I enerjlep aer nelcs~d'e

Figure 1 Skips and Smears

Image Quality

GQ 15 SkipsfSmears

CQ 15 Spots RAP Circular black spots or irregular shaped black images on the copy.

Procedure Read all the Poss~ble Causes Then check the mach~ne for the possible cause and perform the Correctwe Act~on.

Table 4

SIZE OF BACK- GROUND SPOT

I I I

Possible Cause

Contam~nated document glass

Damp or wrrnkled paper

Defectwe, damaged or contam~nated photoreceptor

Contam~nated fuser heat roll

Worn magnetic roll

Contam~nated Registra- tron Roll Figure 1 Spots

Corrective Action

Clean the Document Glass w~th Lens and Wl~rror Cleaner and a I~nt-free cloth

Use fresh paper and ensure that the customer IS storing the paper correctly.

Replace the Drum Cartr~dge ( PL 8 2)

Replace the Heat Roll ( REP 40 2).

Replace the Toner Cartridge ( PL 8 2)

Clean the Registrat~on Roll

4/00 image Quality

Workcentre XD SERIES 3-21 GQ 16 Spots RAP


CQ 17 Uneilen Density RAP The density and line thickness vary across the copy.

CQ 18 Unfused Copy RAP The characters or image are easily wiped off a copy.

Procedure Procedure Read all the Possible Causes. Then check the machine for the possible cause and perform the Read all the Possible Causes. Then check the machine for the possible cause and perform the Corrective Action. Corrective Action.

Table 1

Possible Cause

Defective or contaminated photoreceptor

Contaminated Transfer Corotron

DeveloperlDry Ink life exceeded

Low toner

Dirty Mirrors

Image Quality 4/00

GQ 17 Uneven Density RAP, GQ 18 Unfused Copy 3-22 Workcentre XD SERIES

Corrective Action


Clean the Transfer Corotron Wire with the Corotron Cleaner ( PL 5.3). If the problem still exists, replace the Transfer1 Detack Corotron Assembly ( REP 9.2).



Remove the Document Cover Assembly and the Document Glass Assembly ( REP 6.1) and clean the mirrors 1 through 3 with Lens and Mirror Cleaner and a lint-free cloth.

Table 1

Possible Cause

Damp Paper

Incorrect Fuser temperature

Defective Fuser Heat or Pressure Roll

Corrective Action


Ensure that the Fuser temperature is set correctly for the customer paper that is used most often. Heavy weight paper may require a higher temperature. Light weight paper may require a lower temperature. Refer to the appropriate parameter adjustment table in Sec- tion 6: - Adjustment Codes - Table 1 Programmable Features Settings - Table 1 Configuration Codes

Replace the Fuser Assembly ( REP 10.1).

CQ 19 Wrinkle RAP CQ 20 Distortion RAP This is damage that is probably caused by the Fuser. This is a severe case of creases that run Two types of image distortion can be attributed to misadjustment of the optics components - in the direction of paper travel. horizontal image distortion (Figure 1) and vertical image distortion ( Figure 2).


NOTE: Wrinkles may occur when envelopes are run. Refer to the User Guide for information on running envelopes.

Table 1

Possible Cause I Corrective Action Damp paper I Use fresh paper and ensure that the customer IS storing the

NOTE: Perform the checks in GQ 14 Skew RAP before checking the optics components.

Damaged or contaminated paper feed rollers, registration roller, or transport rollers

Damaged or contaminated Fuser Heat Roll or Pressure Roll

Procedure

paper correctly.

Clean all of the paper feed and transport rollers with Film Remover and a lint-free cloth. Check the components for wear or damage.

Replace as required either the Heat Roll ( Pb 6.1) ( REP 10.2), the Pressure Roll ( PL 6.2)( REP 10.3), or both.


Figure 1 Horizontal lmage Distortion Examples

Table 1

Figure 2 Vertical lmage Distortion Examples

Possible Cause Half Rate Carriage or Exposure Lamp Carriage misadjusted

The Left or the Right Half Rate Carriage Scan Rail is misadjusted


Corrective Action Go to ADJ 6.7.

Go to ADJ 6.7.

lmage Quality

GQ 19 Wrinkle RAP, GQ 20 Distortion RAP


CQ 21 Magnification RAP 661 22 image Displacement RAP The image on the copy is not within specification for the selected magnification.

Initial Actions Replace the copy paper with a new supply.

Ensure that the optics are clean.


Part of the image information is placed elsewhere on the copy or is completely missing. The area of the missing information is sharply defined, as in Figure 1, where the right side of the image is displaced to the left side. lmage displacement is unlike deletions, where the image is not sharply defined or clear.

Table 1

Procedure

Possible Cause Incorrect value in 48- [ I ]

lmage Processing Prob- lem


Corrective Action If the LensICCD Module was removed, reinstall it to the reference position ( ADJ 6.2). Perform ADJ 6.7. Perform ADJ 6.8.

Replace the Main PWB ( REP 1.1).

Possible Cause Defective Main PWB is providing inaccurate information to the Laser Mod-

Table 1

Corrective Action Replace the Main PWB (REP 1 . I ) .

Figure 1 lmage displacement example

lmage Quality 4/00 CQ 21 Magnification RAP, CQ 22 image Displacement 3-24 Workcentre XD SERIES

4 . Repairs and Adjustments Repairs

Electrical REP 1 . 1 Main PWB ........................................................................................................ REP 1 . 2 Power Supply PWB (PSI) ................................................................................ REP 1.3 Control Console PWB ....................................................................................... REP 1.4 Power Receptacle .............................................................................................

. . Main Drive

REP 4.1 Main Drive Motor (MOTI) ................................................................................. Notes: ..............................................................................................................................

SDFIDSDF REP 5.1 SDF Assembly ........................... .. .................................................................. REP 5.2 SDF Sensor PWB ............................................................................................ REP 5.3 Feed Solenoid (SOLI) ...................................................................................... REP 5.4 Clutch .......................... ........ .............................................................................. REP 5.5 Feed Roller / Retard Roller ............................................................................. REP 5.6 Exit Drive Belt ................................................................................................... REP 5.7 SDF Drive Motor (MOTI) ............................................................................... REP 5.8 Document Path Sensor ((23) .......................................................................... REP 5.9 Transport Roller .................... .. ..................................................................... REP 5.1 0 Exit Roller ....................................................................................................... REP 5.15 DSDF Assembly ............................................................................................ REP 5.16 DSDF Sensor PWB ....................................................................................... REP 5.17 DSDF Feed Solenoid (SOL1) ............................ .. ....................................... REP 5.1 8 DSDF Feed Clutch .............. .. ..................................................................... REP 5.1 9 DSDF Feed Roller/Retard Roller .................................................................... REP 5.20 DSDF Drive Motor (MOTI) ............................... ......... ..................................... REP 5.21 DSDF Document Path Sensor (Q3) ................................................................ REP 5.22 DSDF Feed Assembly .................................................................................... REP 5.23 DSDF Transport Assembly ............................................................................. REP 5.24 DSDF Pinch Roll Solenoid (SOL2) .......................... .. .................................. REP 5.25 DSDF Exit Roller ............... .. ........................................................................ REP 5.26 DSDF Transport Roller ................................................................................ REP 5.27 DSDF Duplex Transport Roller ...................................................................... REP 5.28 DSDF Duplex Drive Roller .............................................................................. REP 5.29 DSDF Deflection Gate Solenoid (SOL3) ........................................................

... REP 5.30 DSDF Exit Drive Motor (MOT5) ...................................................................... REP 5.31 DSDF Clutch (CL1) .........................................................................................

Optics REP 6.1 Document Glass Assembly .............................................................................. REP 6.2 Exposure Lamp Carriage ..................... .. ...................................................... REP 6.3 Scan Drive Motor (MOT2) ............... .. ..........................................................

Paper Feed REP 8.1 Paper Feed Solenoid (SOL1 ) .................................... ... .....................................

.................................................................... REP 8.2 Registration Roll Solenoid (SOL3) ......................... ..................................................... REP 8.3 Paper Feed Sensor (Ql ) ..

...................................................... REP 8.4 Bypass Feed Sensor (Q2) (XDIOO/XD102) ............................................................................ REP 8.5 Tray Detect Switch Harness

REP 8.6 Paper Feed Roller ............................................................................................ ............................... .................................... REP 8.7 Transport Roller (XD100/XD102) ...

REP 8.8 Side Door Interlock Switch (S3lS4) ................................................................... REP 8.9 Exit Roller .................... .. ..............................................................................

..................................................................................... REP 8.1 0 Manual Exit Drive Belt .................................................................................. REP 8.1 1 Lower Transport Roller

................................... ............................................... REP 8.1 2 Main Drive Assembly .... REP 8.1 3 Lower Registration Roller ................................................................................ REP 8.14 Tray Detect Switch (S2) ..................................................................................

......................................................................................... REP 8.1 5 Feed Roll (XD104) ........................................................................................ REP 8.1 6 Retard Roll (XD104)

........................................... ................................... REP 8.1 7 Feed Solenoid (XD104) .... .................................. ........................... REP 8.20 Tray 2 paper Feed Sensor (Q7) ..

...................... ................................................ REP 8.21 Tray 2 Detect Switch (S5) .... REP 8.22 Tray 2 Paper Feed Solenoid (SOL2) ............................................................. REP 8.23 Tray 2 Transport Roller .................... .. .......................................................... REP 8.24 Tray 2 Paper Feed Clutch ..................... .. ..... .... ....................................... REP 8.25 Tray 2 Feed Roller ...................... .. ...........................................................

Xerographies REP 9.1 Toner Motor (MOT4) ................................................................................ REP 9.2 TransferIDetack Corotron Assembly ................................................................. Notes: ..............................................................................................................................

Copy Transportation & Fusing .............................................................................................. REP 10.1 Fuser Assembly

........................... ....................................................................... REP 10.2 Heat Roll .. REP 10.3 Pressure Roll ...............................................................................................

............................................................................................. REP 10.4 Thermistor (RTI) ..................... ........................................................ REP 10.5 Fuser Jam Sensor (Q3) .. .................................................................................. REP 10.6 Ventilation Fan (MOT 3)

REP 10.7 Exit Sensor ((24) ............................................................................................. REP 10.8 Heat Rod .........................................................................................................

.................................................................................................. REP 10.9 Thermostat REP 10.1 0 Paper Guide .................................................................................................. REP 10.1 1 Stripper Fingers .........................................................................................

.................................................................................................... REP 10.12 Fuser Gate

REP 6.4 Laser Module .................................................................................................... 4-53 covers ............................................................................................. REP 6.5 Lens/CCD ............................................................................................ 4-53 REP 14.5 Control Console 4-101

................................................................................................ ...................................................... REP 6.6 Optics Frame 4-54 REP 14.7 Output Tray 4-101


Repairs and Adjustments


Notes: .............................................................................................................................

Adjustments

SDFIDSDF ADJ 5.1 SDFIDSDF Skew ..............................................................................................

Optics ............................... .......................................... ADJ 6.1 Copy Density (Exposure) .........

ADJ 6.2 LensJCCD Module ............................................................................................ ........................................................ ADJ 6.7 lmage Distortion (Horizontal and Vertical)

.......................................................................................... ADJ 6.8 lmage Magnification

Paper Feed ........................................................................................... ADJ 8.2 Lead Edge Deletion

ADJ 8.3 Trail Edge Deletion ............................................................................................ .................................................................................... ADJ 8.4 Lead Edge Registration

.................................... ........................... ADJ 8.5 SDFIDSDF Lead Edge Registration ...

Paper Feed ADJ 9.1 Developer Bias ................................................................................................. ADJ 9.2 Grid Bias ............................................................................................................



REP 1.1 Main PWB Parts List on PL 7.1 Removal

WARNIING Switch off the Main Power Switch. Disconnect the Power Cord.

CAUTION Record ail Conf!giguration Codes before removlng the Main PWB (refer to Seci",on 6, Goni~gigura I/on Codes)

1 Remove the Document Cover Assembly

2. Remove the Rear Cover.

3. Remove the SIX screws and the PWB Cover (PL 7 I)

4. Disconnect all the Rlbbon Cables and Harnesses from the Ma~n PWB

5. Remove the six mount~ng screws and the Maln PWB.

Replacement 1. If the Main PWB is being replaced, carefully remove the GDI Memory PWB from the old

PWB and install it on the new PWB.

2. Reassemble the Copier.

3. Enter diagnostics and reset any Configuration Codes that were different than the factory defaults.

4. If the Main PWB has been replaced, perform the following:

a. Copy Density (AD4 6.1)

b. Image Magnification (AD$ 6.8)

c. Lead Edge Registration (AD4 8.4)

d. SDFIDSDF Lead Edge Registration (ADJ 8.5 )

e. Lead Edge Deletion (ADJ 8.2)

f. Trail Edge Deletion (ADJ 8.3)

g. Center Offset Adjustments (refer to Section 6 Adjustment Codes)

REP 1.2 Power Supply PWB (PSI) Parts List on PL %*I Removal

WARNING Switch OM the Main Power Switch. Disconnect the Power Cord. 1. Remove the Document Cover Assembly.


3. Remove the Top Left Cover.

4. Remove the Output Tray (REP 14.7).

5. Move the Power Receptacle (REP 1.4).

6. (Figure I): Remove the Power Supply PWB.

2 Disconnect the connectors

3 Remove the PWB

1 Remove the screws

Figure 1 Removing the Power Supply PWB



REP 1 . I , REP "12


REP 1.3 Control Console PWB Parts List on Pk 1.3 Removal

WARN1NG Switch off the Main Power Swsitch. Disconnect the Power Cord. 1. Remove the Control Console (REP '14.5).

2. (Figure 4) : Remove the Control Console PWB.

1 Remove the screws (6) and the Control Cons @ A

Remove the PWB from

Figure 1 Removing the Control Console PWB

Cover

2 Remove screws (

SKYOOTN

REP 1.4 Power Receptacle Parts List on PL 7.1 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the Document Cover Assembly.


3. Remove the Top Left Cover.

4. Remove the Output Tray (REP 14.7).

NOTE: The Power Receptacle is wired to the Power Supply PWB. This procedure shows how to detach it from the Base Assembly

5. (Figure 1): Move the Power Receptacle from its position on the Base Assembly.

3 Push the wires and the receptacle through the hole \

screws

Figure 1 Moving the Power Receptacle


REP 1.3, REP 1.4

REP 4.1 Main Drive Motor (MOT1) Parts List on PL 2.2 Removal

WARNING Switch off the Maim Power Switch. Disconnect the Power Cord.

1. Remove the Document Cover Assembly.


3. (Figure 1): Remove the Maln Drlve Motor.

Notes:

3 Remove motor

Disconnect the Ribbon Cable

the

Remove the screws

Figure 1 Removing the Main Drive Motor




Repairs and Adjustments 4/00

REP 4.1, 4-6 VVorkCentre XD SERIES

REP 5.1 SDF Assembly Parts List on PL 9-1 A Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord


2. Remove the six screws and the PWB Cover (PL 7.1)

NOTE: Cut cable ties or release cable clamps as necessary

3. Disconnect the ground wire and cable comlng from the SDF Assembly

4 Lift the SDF Assembly up slowly off the Document Glass Whlle tilting the hinges In the rear dlrectlon, lift the hlnges out of the hinge guldes

REP 5.2 SDF Sensor PWB Parts List on PL 9.2 Removal

WARNiNG Switch off the Main Power Switch. Disconnect the Power Cord. 1. (Figure 1): Remove the Front Cover and the Rear Cover.

2 Remove the

1 Release the tabs underneath the SDF Assembly

Figure 1 Removing the Covers

2. (Figure 2): Remove the SDF Feed Assembly.



REP 5.1, REP 5.2


2 Remove the spring

\

Remove the screws, the Document Guide, and the SDF Feed

8"' , Disconnect the two connectors

Figure 2 Removing the SDF Feed Assembly

3. (Figure 3): Remove the Top Cover.

2 Remove the Top Cover A

1 Remove the screws

Figure 3 Removing the Top Cover

4. (Figure 4): Remove the SDF Sensor PWB.

Repairs and Adjustments 4/00 REP 5.2 4-8 Workcentre XD SERIES

1 Remove the screws

REP 5.3 Feed Solenoid (SOL11 Parts List on PL 9.2 Removal

WARNING Switch off t he Main Power Switch. Disconnect " re Power Cord. 1 . (Figure 1): Remove the Front Cover and the Rear Cover.

2 Remove the SDF Sensor PWB and disconnect the connector

0500004A-SKY

Figure 4 Removing the SDF Sensor PWB

2 Remove the covers



2. (F~gure 2): Remove the SDF Feed Assembly.



REP 5.2, REP 5.3


2 Remove

Remove the screws. the Document Guide, and the SDF Feed

Disconnect the two connectors



2 Remove the Tor, Cover A

1 Remove the screws


4. (Figure 4): Remove the Feed Solenoid.


REP 5.3 Workcentre XD SERIES

Disconnect the plunger and remove the solenoid

1 Remove the screws

Figure 4 Removing the Feed Solenoid

Replacement CAUTION

l f tile posibon of the Feed Soienoid (SOLIJ IS adjusted too far lo the left the Iravei of the piunger wiii be reslr~cied and it wiil be unaoie to fuiiy actuate the Paper Gate and the Feed Roiler I f necessary, adjust the poslt~on of the Feed Solenold (SOLI) sl~ghtly to ensure that the Feed Clutch Pawl clears the Clutch when the Feed Solenold plunger IS held In the energized posi-

REP 5.4 Clutch Parts List on PL 9.2 Removal

WARNING Switch off the Main Power Switch. Disconnect %he Power Cord, 1. (Figure 1): Remove the Front Cover and the Rear Cover.

2 Remove the

I] Release the tabs underneath the SDF Assembly


t~on 2 (Figure 2): Remove the SDF Feed Assembly.



REP 5.3, REP 5.4


2 Remove the spring a

1 . Remove \ p/ the belt





2 Remove the Top Cover

1 Remove the screws


4. (Figure 4): Prepare to remove the clutch.

Repairs and Adjustments 4/00 REP 5.4 4-1 2 WorkCentre XD SERIES

Remove the pulley and the bearing

1 Remove the E-ring

remove the shaft

Move the bushing out of the frame

2 Remove the clutch components

Figure 5 Removing the Clutch

Replacement CAUTION

if We position of the Feed Soienoid (SOL?) is adjusted too far to the left, the travel of the plunger wiii be restricted and it will be unable to fully actuate the Paper Gale and the Feed Roller.

If necessary, adjust the position of the Feed Solenoid (SOL?) slightly to ensure that the Feed Clutch Pawl clears the Clutch when the Feed Solenoid plunger is held in the energized position.

0500006A-SKY

Figure 4 Preparing to Remove the Clutch

5. (Figure 5) : Remove the clutch.


REP 5.4


REP 5.5 Feed Roller / Retard Roller Parts List on Pk 9.2 Removal

WARNING Switch off the Main Powel Switch. Desconnect the Power Cord. 1. (F~gure I ) : Remove the Front Cover and the Rear Cover.

2 Remove the covers




2 Remove the spring

\

I \ Remove the screws, the Document Gu~de, and the SDF Feed

/ Assembly

1 Disconnect the two connectors




REP 5.5 VVorkCentre XD SERIES

1 Remove the Dressure

2 Remove the Top Cover


4. (figure 4): Remove the Feed Roller Assembly.

spring from the Paper Gate and move the gate out of the way

3 Remove the Feed Roller Assembly

Move the Feed Roller Assembly against the tension spring and move the bearina out of the - frame

Figure 4 Removing the Feed Roller Assembly

5. (Figure 5): Remove the Retard Roller.

4/00 Repairs and Adjustments

Workcentre XD SERIES 4-1 5 REP 5.5


1 Pull the gear end of the roller out of the frame

NOTE: Be careful not to lose the Feed Shaft bearings

2 Move the E-ring and the Feed Shaft

REP 5.6 Exit Drive Belt Parts List on PL 9.3 Removal

WARNING Switch off the Main Power Switch, Disconnect the Power Cord, 1. (Figure I ) : Remove the Front Cover and the Rear Cover.

2 Remove the covers h,


Feed Shaft

Figure 5 Removing the Retard Roller




REP 5.5, REP 5.6 Workcentre XD SERIES

2 Remove the spring

\




3. (Figure 3): Remove the Document Tray.

Remove the two screws and the Document Tray

Figure 3 Removing the Document Tray

4. (Figure 4): Remove the Exit Drive Belt.



REP 5.6


REP 5.7 SDF Drive Motor (MOTI) Parts List on PL 9.3 Removal

WARNING Switch off the Main Power Swibeirs. Disconnect the Power Cord. 1. (Figure 1): Remove the Front Cover and the Rear Cover.

2 Remove the covers

\ 1 Remove the belt from the pulley

Figure 4 Removing the Exit Drive Belt



"I Release the tabs / underneath the SDF Assembly



2 Remove the spring


, ..,-- Disconnect the two connectors



Document

\ / Tray

2 Remove the five screws and the SDF Transport

SDF Transport Assembly





REP 5.7


1 Remove the belt from the pulley


5. (Figure 5): Remove the SDF Drive Motor.

3 Remove the screw and

Remove the four the post that holds the screws and the Motor Mounting Plate

NOTE: Do not remove the screws from the rear

Remove

connector

NOTE: Make sure the Drive Belt is positioned this way during reassembly

Figure 5 Removing the SDF Drive Motor


REP 5.8 Document Path Sensor (Q3) Parts List on PL 9.3 Removal

WARNING Switch off t he Main Power Switch. Disconnect the Power Cord.

1. (Figure 1). Remove the Front Cover and the Rear Cover.

2 Remove the covers

Figure I Removing the Covers

2. (Figure 2): Remove the SDF Feed Assembly

2 Remove the spring

\


two connectors

0500002A-SKY





REP 5.8


Tray 2 Remove the five screws and the SDF Transport




1 Remove the belt from the pulley



5. (Figure 5): Remove the Document Path Sensor.



2 Release the sensor mounting tabs and remove the sensor

3 Disconnect the connector

Loosen the screw until the Document Exit Guide swings down and out of the way

REP 5.9 Transport Roller Parts List on PL 9.3 Removal

WARNING Owlkh off the Main Power Switch. Disconnect the Power Cord. 1 . (Figure 1): Remove the Front Cover and the Rear Cover.

2 Remove the covers


/ Document Exit Guide

0500013A-SKY

Figure 5 Removing the Document Path Sensor



Workcentre XD SERIES Repairs and Adjustments

REP 5.8, REP 5.9


2 Remove the spring

a,

two connectors

0500002A-SKY


(Figure 3): Remove the Document Tray.

Document Tray

2 Remove the five screws and the SDF Transport






REP 5.9 Workcentre XD SERlES

&*, Remove the belt from the pulley


5. (Figure 5): Remove the Transport Roller.

Document Exit Guide

2 Remove the E-rings and bearings and remove the Transport Roller

Loosen the screw until the Document Exit Guide swings down and out of the way

Figure 5 Removing the Transport Roller



REP 5.9


REP 5.10 Exit Roller Parts List on PL 9.3 Removal

WARNiNG Switch off the Main Power Switch. Disconnect the Power Cord, 1. (Figure 1): Remove the Front Cover and the Rear Cover.

2 Remove the covers


2 Remove rn

the spring a \a Remove "\ / the belt

4 Remove the screws. the Document Gu~de, and the SDF Feed

I Disconnect the two connectors







Document Tray -

Z Remove the five screws

A and the SDF Transport


4. ( Figure 4): Remove the Exit Drive Belt.


Remove the belt from \ I the pulley



5. ( Figure 5): Remove the Exit Roller.



REP 5.16


REP 5.15 DSDF Assembly Parts List on PL 9.18

2 Remove the E-rings and bearings and remove the Exit Roller

Document Exit Guide

1 Loosen the screw until the Document Exit Guide swings down and out of the way

Removal WARNiNG

Switch off the Main Power Switch. B~sconneei the Power Cord. 1. Remove the Document Cover/Document Feeder Assembly from the h~nges and place it

on top of the machine.

2. (F~gure 1). Remove the Rear Cover and the Access Cover.

1 Remove the four

s c r e w s ~ 9

J 0500015A-SKY

Figure 5 Removing the Exit Roller 0500030a


3. (Figure 2): Remove the PWB Cover.


REP 5.10, REP 5.15

Document Cover Closed

Remove the six screws and remove the cover

0500031a

Figure 2 Removing the PWB Cover

4. (Figure 3): Remove the Document Feeder Assembly.

0500038a

Figure 3 Removing the Document Feeder Assembly



REP 5.15


REP 5.16 DSDF Sensor PWB Parts List on PL 9.2 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the DSDF Feed Assembly (REP 5.22).

2. (Figure I): Remove the Feed Assembly Top Cover.

Feed Assembly Top Cover

Remove the two screws and remove the Feed Assembly Top Cover


Remove the two screws and

1 Re screws

2 Remove the DSDF Sensor PWB and disconnect the connector

0500043a

Figure 2 Removing the DSDF Sensor PWB


3. (Figure 2): Remove the DSDF Sensor PWB.



REP 5.117 DSDF Feed Solenoid (SOhl) Parts List on PL 9.2 Removal

WARNING Switch OH the Main Power Switch. Disconnect the Power Cord.

1 Remove the DSDF Feed Assembly (REP 5 22).

2. (F~gure 1). Remove the Feed Assembly Top Cover.

Sensor PWB and disconnect the connector

0500044a

Remove the two screws and Figure 2 Removing the DSDF Feed Solenoid (SOLI)

remove the Feed Assembly Replacement

CAUTION 0500042a

I f the position of the DSDF Feed Solenoid (SOL 1) is adjusted too far to the /eft the travei of the plunger wi/\ be restricted and it will be unabie lo fully actuate the Paper Gale and the Feed

Figure 1 Removing the Top Cover Roller If necessary, adjust the position of the DSDF Feed Solenoid (SOLI) slightly to ensure that the

3. (Figure 2): Remove the DSDF Feed Solenoid (SOL1). Feed Clutch Pawl clears the Clutch when the DSDF Feed Solenoid plunger is held in the energized position.



REP 5.17


REP 5.18 DSDF Feed Clutch Parts List on PE 9.2 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the DSDF Feed Assembly ( REP 5.22).

2. ( Figure I ) : Remove the Feed Assembly Top Cover.


Remove the two screws and remove the Feed Assembly Top Cover


3. (Figure 2 ) : Remove the DSDF Feed Clutch Assembly.

2 Lift the clutch pawl and remove the DSDF Feed Clutch Assemblv \

1 Remove the E-Ring and the pulley and bushing

NOTE: During reassembly, place the iron core onto the solenoid arm

/ Bushing moved out \

Figure 2 Removing the DSDF Feed Clutch Assembly

4. (Figure 3): Remove the DSDF Feed Clutch.



Remove the E-Ring and remove the feed clutch

REP 5.19 DSDF Feed RollerIRetard Roller Parts List on PL 9.2 Removal

WARNING Switch of the Main Power Switch, Disconnect the Power Card. 1. Remove the DSDF Feed Assembly (REP 5.22). 2. (Figure 1): Remove the Feed Assembly Top Cover.

Clutch

Figure 3 Removing the DSDF Feed Clutch

Replacement CAUTION

If the posibon of the DSDF Feed Solenoid (SOL I ) 1s adjusted too far lo the ieft, the fravei of the piunger wiii be resfncfcd and 11 wli be unable lo fully actuate the Paper Gale and the Feed Ro//er

If necessary, adjust the position of the DSDF Feed Solenoid (SOLI) slightly to ensure that the Feed Clutch Pawl clears the DSDF Feed Clutch when the DSDF Feed Solenoid plunger is held in the energized position.

Remove the two screws and remove the Feed Ass€ Top Cover


3. (Figure 2) Remove the DSDF Feed RollerIRetard Roller Assembly.



REP 5.1 8, REP 5.1 9


Paper ( Spring

NOTE: During reassembly, place the Feed Assembly onto the solenoid arm I

Remove the Paper Gate Spring from the Paper Gate and move the gate

Remove the Feed RollerIRetard Roller

Move the Feed RollerIRetard Roller Assembly against the tension spring and move the bearing out of the frame

0500047a

Remove the Paper Gate Spring from the Paper Gate and move the gate

Tension Spring

Remove the Feed RollerIRetard Roller

Move the Feed RollerIRetard Roller Assembly against the tension sarina

Figure 2 Removing the Feed Assembly

4. (Figure 3): Remove the DSDF Feed Roller or Retard Roller.

2 Remove the pin and gear and remove the

NOTE: Be careful not to lose the Feed Shaft gears or bushings

shaft and remove the Feed Roller 0500048a

Figure 3 Removing the DSDF Feed Roller or Retard Roller


REP 5.19 4/00 4-34 Workcentre XD SERIES

REP 5.20 DSDF Drive Motor (MOT1) Parts List on PL 9.4 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord.

1. Remove the DSDF Feed Assembly (REP 5.22).

2. Remove the DSDF Transport Assembly (REP 5.23).

3. (F~gure 1): Remove the DSDF Drive Motor (MOTl).

DSDF Dr~ve Motor (MOTl)

\

2 Remove the two screws and remove Drive Motor (MOTl)

\ 1 Disconnect the connector

REP 5.21 DSDF Document Path Sensor (Q3) Parts List on Pb 9-15: Removal

WARNiNG Switch off the Main Power Switch. Disconnect the Power Cord.



3. (Figure 1): Remove the Document Guide.

1 Remove the two screws and remove the Document Guide

0500052a

Figure 1 Removing the Drive Motor (MOT1)

Figure 1 Removing the Document Guide

4. (Figure 2): Remove the DSDF Transport Roller

Guide



REP 5.20, REP 5.21


DSDF Transport Roller

0500056a

Figure 2 Removing the Duplex Transport Roller

5. (Figure 3): Remove the SDF Document Path Sensor (Q3)


Pinch the Tabs and push them through the frame to remove the sensor

Sensor Tabs

/ Document Guide

, I Loosen the screw until the Document Guide is released, and move it in the direction shown

Figure 3 Removing the Document Path Sensor (Q3)



REP 5.22 DSDF Feed Assembly Parts List on Pi 9.2 Removal

WARNING Switch off the Main Power Switch. Disconnect t he Power Cord

1. (Flgure 1). Remove the Duplex Tray

0500039a

Figure 1 Removing the Duplex Tray

2. (Figure 2 ) : Remove the DSDF Cover.

-A Remove the four screws, and remove the DSDF Cover

Figure 2 Removing the DSDF Cover

3. (Figure 3): Remove the DSDF Feed Assembly.


REP 5.22


REP 5.23 DSDF Transport Assembly Parts List on PL 9.4

Remove the Tension Spring, the Drive Belt, and remove the DSDF Feed Assembly

isconnect the two connectors

0500041a

Figure 3 Removing the DSDF Feed Assembly

Removal WARNING

Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the DSDF Feed Assembly (REP 5.22).

2. (Figure I): Remove the Transport Assembly.

2 Disconnect connector

NOTE: Observe the position of the

Deflection Ga p~nch roll sole- Solenold n o ~ d bracket

Remove the two screws and remove the Document Tray

y Transport Assembly

3 Remove the screws and remove the Trans~ort

Figure 1 Removing the Transport Assembly

3. (Figure 2): Remove the DSDF Transport Drive Belt.

five



Exit Drive Belt 0500050a

Figure 2 Removing the Transport Drive Belt

4. (Figure 3): Remove the DSDF Drive Belt

Drive Motor Bracket Remove the three screws and remove the Drive Motor

NOTE: During reassembly place the Drive Belt as shown

0500051a

Figure 3 Removing the DSDF Drive Belt



REP 5.23


REP 5.24 DSDF Pinch Roll Solenoid (SOL2) Parts List on PL 9-4 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the DSDF Feed Assembly (REP 5.22).


3. (Figure 1): Remove the DSDF Pinch Roll Solenoid (SOL2)

DSDF Pinch Roll Solenoid (SOL2) \

2 Remove the two screws and


I remove Pinch Roll Solenoid

Figure 1 Removing the Pinch Roll Solenoid (SOL2)

REP 5.25 DSDF Exit Roller Parts List on PL 9.4 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Card.



3. Remove the DSDF Transport Roller (REP 5 26).

4. Remove the DSDF Duplex Transport Roller (REP 5.27).

5. (Figure 1): Remove the Lower Paper Guide.

Lower Paper Guide

1 Remove the two screws and remove the Lower Paper Guide

NOTE: Notice the two mounting positions of the Document Guide

0500061a


6 . (Figure 2): Remove the Upper Paper Guide



Umer P a ~ e r Guide

Remove the two screws and remove the Upper Paper Guide

Figure 2 Removing the Upper Paper Guide

7. (F~gure 3): Remove the DSDF Exit Roller

1 Remove the €-Rings and remove the Hard- ware shown

Remove the DSDF Exit Roller

Figure 3 Removing the DSDF Exit Roller



REP 5.25


REP 5.26 DSDF Transport Roller Parts List on Pk 9.4 Rernoval

WARNING Switch off the Main Power Switch. DisconnecMhe Power Cord.

1. Remove the DSDF Feed Assembly (REP 5 22). 2. Remove the DSDF Transport Assembly (REP 5.23).

3. (Figure 1): Remove the Document Guide.

1 Remove the two screws and remove 4 the Document Guide


4. (Figure 2): Remove the DSDF Duplex Transport Roller

Guide

Loosen the screw and move the Paper Guide down

Document Guide

Remove the E-Rings and bearings and remove the Duplex Transport Roller

Duplex iransport Roller




REP 5.27 DSDF Duplex Transport Roller Parts List on PL 9.4 Removal


1 Remove the DSDF Feed Assembly (REP 5 22) 2 Remove the DSDF Transport Assembly (REP 5 23)

3 (F~gure 1) Remove the Document Gu~de.

1 Remove the two screws and remove the Document Guide / i


4. (Figure 2): Remove the DSDF Transport Roll Clutch (CL1)

1 Remove the E-Rings and bearings and remove the DSDF Transport Roll Clutch

DSDF Transport Roll Clutch (CLI)

Guide

0500058a

Figure 2 Removing the Transport Roll Clutch (CL1)

5. (Figure 3): Remove the DSDF Duplex Gate



REP 5.27


2 Remove the Duplex Gate (snaps off)

Duplex Gate

Loosen the screw and move the Document Guidedown 1

Document Guide


6. (Figure 4): Remove the DSDF Duplex Transport Roller

1 Remove the Docu- ment Guide and the Duplex Transport Roller

Document Guide

\ Duplex Transport Roller

0500060a




REP 5.28 DSDF Duplex Drive Roller Parts List on %a&. 1-4 Removal

WARNING Switch off the Main Power Saivitch. Disconnect the Power Cord.

1. Unlatch the TransferIDetact Corotron at each end and remove it.

2 (Figure 1): Remove the inner Paper Guide.

Paper Guide w w

0500034a


3. (F~gure 2): Remove the Duplex Dr~ve Roller.

1 Bend the flexible Duplex Drive Roller at the center and remove it

Duplex Drive Roller

Figure 2 Removing the Duplex Drive Roller



REP 5.28


REP 5.29 DSDF Deflection Gate Solenoid (SOL31 Parts List on PL 9.1A Removal

WARNING Switch off the Main Powor Switch. Disconnect tine Power Cord. 1. Remove the DSDF Feed Assembly (REP 5.22).


3. (Figure 1): Remove the Deflection Gate.

NOTE: Notice the position of the Gate Spring (next to the inside frame) before removing it

2 Lift the Deflection Gate up and remove

Remove the retainer clip and slip the bearing out of the inside

NOTE: Notice the position of the Deflection Gate mounting on the solenoid before removing it

0500064a


4. (Figure 2): Remove the DSDF Deflection Gate Solenoid (SOL3)

Deflection Gate Solenoid (SOL3)

05000ffia

Figure 2 Removing the Deflection Gate Solenoid (SOL3)



REP 5.30 DSDF Exit Drive Motor (MOT5) Parts List on Pk 2.1 Removal

WARNiNG Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the Document Cover/Document Feeder Assembly.

2 ( Figure 1): Remove the Rear Cover and the Access Cover.

1 Remove the four screws , t


3. (Flgure 2): Remove the PWB Cover.

Document Cover Closed Sensor (Q9) h \

Main PWB Cov

Remove the six screws and remove the cover

Figure 2 Removing the PWB Cover

4. (Figure 3): Remove the Main PWB.



REP 5.30


screws and remove the Main PWB

Figure 3 Removing the Main PWB

all to the

NOTE: Be sure to engage the Exit Drive Motor Gear with the

Remove the two screws, remove 00033 a

the Exit Drive Motor Cover, and Exit Drive Motor (MOT5)

Figure 4 Removing the Exit Drive Motor (MOT5) (Figure 4): Remove the Exit Drive Motor (MOT5).



REP 5.31 DSDF Clutch (CL1) Parts List on Pb 9.4 Removal

WARMING Switch o f the Main Power Switch. Disconnect t he Power Cord.

1 . Remove the DSDF Feed Assembly (REP 5 22)

2. Remove the DSDF Transport Assembly (REP 5 23)

3. (Figure I) : Remove the Transport Assembly.

NOTE: Observe the posrtion of the clutch engagement

2 Remove the E-R~ng and remove the clutch

1 Remove the two Tie wraps and disconnect the connector

Figure 1 Removing the DSDF Clutch (CL1)



REP 5.36


REP 6.1 Document Glass Assembly Parts List on PL I ,I Removal

WARNING Switch off the Main Power Switch. Di~connecf the Power Cord. 1 . Remove the follow~ng:

a. Document Cover Assembly

b. Rear Cover

c. Top R~ght Cover

2 (Figure 1): Remove the Document Glass Assembly

Remove the Document Glass 2 Assembly Remove the Top

Left Cover

1 Remove th screw

Figure 1 Removing the Document Glass Assembly

SKYOOSN

REP 6.2 Exposure Lamp Carriage Parts List on PL 3.1 Removal

WARNING Switch off tho Main Power Switch. Disconnect the Power Cord, 1. Remove the following:


b. Rear Cover

c. Top Right Cover

d. Document Glass Assembly (REP 6,l)

2. (Figure 1): Prepare to remove the Exposure Lamp Carriage.

1 Remove the screw and the bracket (Front and ear)

2 Disconnect the carriage from the Scan Cable (Front and Rear)

Figure 1 Preparing to Remove the Exposure Lamp Carriage



REP 6.1, REP 6.2


CAUTiON Be carefuf not to damage the ribbon cabie. 3. (Figure 2): Remove the Exposure Lamp Carriage

3 Remove the Exposur Lamp Carriage

1 Move the carriage to the frame cutout

Figure 2 Removing the Exposure Lamp Carriage

Replacement After reassembling the machine, perform the following adjustment:

Image Distortion (Horizontal and Vertical) AD$ 6.7.

2 Disconnect the Ribbon Cable

REP 6.3 Scan Drive Motor (MOT21 Parts List on PL 3.1 Removal

WARNING Switckn off the Main Power S~ti tch. Disconnect the ~Ilrbniok cord. 1. Remove the Document Cover Assembly


3. Remove the PWB Cover (PL 7 1).

4. (Figure 1): Remove the Scan Dr~ve Motor.

Disconnect the Ribbon Cable

screws

Remove the motor

Figure 1 Removing the Scan Drive Motor


REP 6.2, REP 6.3 WorkCentre XD SERIES

REP 6.4 Laser Module Parts List on PL 3.3 Removal

WARNING Switch off the Main Power Switch Disconnect the Power Cord. 1 Remove the follow~ng.

a Document Cover Assembly

b. Rear Cover

c Top R~ght Cover

d. Top Left Cover

e Slde Door

f. Document Glass Assembly ( REP 6 I )

g. Control Console ( REP 14 5)

h. Ma~n PWB ( REP I 7 ) I Optlcs Frame Assembly ( REP 6 6)

j Ex~t Roller ( REP 8 9)

k Manual Ex~t Drrve Belt ( REP 8 10)

2 ( Figure 1) Remove the Laser Module

2 1 Remove the Remove the belt screws (6)

2 Remove the Laser Module

1 Lift the tab and remove the knob

REP 6.5 LensICCD Module Parts List 017 PL 3.2 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord 1 Remove the follow~ng:


b. Rear Cover

c. Top Right Cover

2. Remove the Document Glass Assembly ( REP 6 1).

3. ( Figure I). Remove the LensICCD Module.

1 Remove the screws (4) and . the Lens Cover

4 Remove the module

3 Remove the screws (2)

---. 2 Disconnect the Ribbon Cable

Screw Location (Front) Screw Location

(Rear)

Figure 1 Removing the LensICCD Module

Replacement

1. If the LensICCD Module is being replaced, perform LensICCD Module ( ADJ 6.2).

Figure 1 Removing the Laser Module



REP 6.4, REP 6.5


REP 6.6 Optics Frame Assembly Parts List on PL 3.1 Removal


1. Remove the following:


b. Rear Cover

c. Top Right Cover

d. Top Left Cover

e. Document Glass Assembly ( REP 6.1)

f. Control Console ( REP 14.5)

g. Main PWB ( REP 1 . I )

2. Remove the three screws from the upper portion of the PWB Mounting Bracket ( PL 7.1).

3. ( Figure 1): Remove the Optics Frame Assembly.

I Remove the five screws from inside the Optics Frame Assembly A

Remove the / Optics Frame Assembly

2 Remove the two screws from outside the Optics Frame Assembly

Figure 1 Removing the Optics Frame Assembly


REP 6.6

REP 8.1 Paper Feed Solenoid (SOL11 Parts List on PL 2 2 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. 1 Remove the followrng


b Rear Cover

c Top R~ght Cover

d Top Left Cover

e S~de Door

f Document Glass Assembly ( REP 6 1)

g. Control Console ( REP 14 5)

h Maln PWB ( REP 1 I )

I Opt~cs Frame Assembly ( REP 6 6)

j Ex~t Roller ( REP 8 9)

k Manual Ex~t Drrve Belt ( REP 8 10)

I Maln Drlve Assembly ( REP 8 12)

2 ( Figure I). Remove the Paper Feed Solenold

2 Remove the belt

2 Remove the solenoid

d Remove screw

l'.p+@

Figure 1 Removing the Paper Feed Solenoid


REP 8.2 Registration Roll Solenoid (SOL31 Parts List on Pk 2.2 Removal

WARNING Switch off the Main Power Switch, Disconnect t he Power Card. 1. Remove the following:


b. Rear Cover

c. Top Right Cover

d. Top Left Cover

e. Side Door

f. Document Glass Assembly ( REP 6.1)

g. Control Console ( REP 14.5)

h. Main PWB ( REP 1.1)

i. Optics Frame Assembly ( REP 6.6)

j. Exit Roller ( REP 8.9)

k. Manual Exit Drive Belt ( REP 8.10)

I. Main Drive Assembly ( REP 8.12)

2. ( Figure 1): Remove the Registration Roll Solenoid.

2 2 Remove the Remove the belt solenoid

1 Remove screw

Lift the tab and remove the

Figure 1 Removing the Registration Roll Solenoid


REP 8.1, REP 8.2


REP 8.3 Paper Feed Sensor (Q1) Parts List on PL 5-73 Removal

WARNING Switch off the Main Power Swiich. Disconnect the Power Card. 1. Remove the following:


b. Rear Cover

c. Top Right Cover

d. Side Door

e. Fuser Assembly (REP 10 1)

2. (Figure 1): Remove the Upper Front Paper Guide.

"I Remove the-----,.-. , screws (3)

2 Remove the guide

Figure 1 Removing the Upper Front Paper Guide

3. ( Figure 2): Remove the Paper Feed Sensor

Figure 2 Removing the Paper Feed Sensor


REP 8.3 4-56 Workcentre XD SERlES

REP 8.4 Bypass Feed Sensor (Q2) (XD100KD102) Parts List on PBb 5 2 Removal

WARNING Switch off the Main Power Switch Disconnect the Power Cord. 1. Remove the follow~ng,

a. Toner Cartr~dge

b Drum Cartrrdge

c Remove the Document Cover/Document Feeder Assembly from the h~nge hous~ngs and place ~t on top of the mach~ne

d. Rear Cover

e. Top Rrght Cover

f S~de Door

g Fuser Assembly

h Ma~n Dr~ve Assembly Harness Gu~de

2 ( F~gure 1) Remove the Upper Cover

1 Remove the screw

4 Remove the cover

Hidden tab

3 insert a screwdriver here and gently pry to release the hidden tab.

Figure 1 Removing the Upper Cover

3. ( Figure 2): Remove the Bypass Feed Sensor.



REP 8.4


1 Release the +..h,.

2 Remove the sensor

Figure 2 Removing the Bypass Feed Sensor

REP 8.5 Tray Detect Switch Harness Parts List on PL 5.1 Removal

WARNING Switch off %he Main Power Switch. Dlsccsnnlact the Power Cord.



b. Rear Cover

c. Top Right Cover

d. Top Left Cover

e. Side Door





j. Laser Module ( REP 6.4)

k. Main Drive Assembly ( REP 8.12)

2. ( Figure 1): Remove the Intermediate Frame Assembly.


REP 8.4, REP 8.5 Workcentre XB SERIES

2 4 Remove the assembly

Remove the two screws and the Fuser Connector

Figure 1 Removing the Intermediate Frame Assembly

3. ( Figure 2): Remove the Upper Front Paper Guide.

3 p Disconnect the connectors and the ground wire


4. ( Figure 3): Remove the Tray Detect Switch Harness.

3 Remove the harness from

Figure 3 Removing the Tray Detect Switch Harness

2 Remove the guide

1 Release the tabs


REP 8.5


REP 8.6 Paper Feed Roller Parts List on PL 5,l Removal

WARNING Switch off the Main Power Switch. Disconnect %he Power Cord. 1. Remove the Paper Tray.

2. ( Figure 1): Remove the Paper Feed Roller.

2 Remove the

Raise the side of the copier and remove the E-ring and the roller

REP 8.7 Transport Roller (XD1 OOMD1Q2) Parts List on PL 5.2 Removal

WARNING Switrtr off the Main Power Switch, Disconnect the Power Cord.


a. Toner Cartridge

b. Drum Cartridge

c. Remove the Document Cover/Document Feeder Assembly from the hinge housings and place it on top of the machine.

d. Rear Cover

e. Top Right Cover

f. Side Door

g. Fuser Assembly

h. Main Drive Assembly Harness Guide

2. ( Figure 1): Remove the Upper Cover.

Figure 1 Removing the Paper Feed Roller



1 Remove the screw


3. ( Figure 2) . Remove the Bypass Frame.


3 Remove frame

the

2 Disconnect the ground wire

Figure 2 Removing the Bypass Frame

SKY045N 4. ( Figure 3): Turn over the Bypass Frame and remove the Transport Roller.



REP 8.7


3 Remove the components

1 Remove the E-ring and move the bearing

REP 8.8 Side Door interlock Switch (S3IS4) Parts List on PL 5.3, PL 5.4 Removal

WARNING Switch off the Maira Power Switckr. Disconnect t he Power Cord.


a Toner Cartridge

b Drum Cartridge

c. Remove the Document Cover/Document Feeder Assembly from the hlnge housings and place ~t on top of the machlne

d Rear Cover

e Top Right Cover

f S~de Door

g Fuser Assembly

h Maln Dr~ve Assembly Harness Gu~de

NOTE: Although the Upper Covers on the XDlOO and the XD102 are not ldentlcal to the Upper Cover on the XD104, th~s procedure may be used to remove the similar components.

2 ( Figure 4) Remove the bypass Upper Cover

2 Remove roller




1 Remove the screw

2 Remove the

den tab. ,


3. ( F~gure 2) Remove the S~de Door Interlock Switch

~ e m o v e the screw

Figure 2 Removing the Side Door Interlock Switch

Workcentre XD SERlES


REP 8.8


REP 8.9 Exit Roller Parts List on PL 2.1 Removal

WARNI1NG Switch off the Main Power Switch. Discon~nect the Power Cord. 1. Remove the following:


b. Rear Cover

c. Top Right Cover

d. Top Left Cover



g. Main PWB ( REP 1 . I )

h. Optics Frame Assembly ( REP 6.6)

2. ( Figure 1): Open the Exit Guide.

1 Disconnect springs

Exit

Figure 1 Opening the Exit Guide

3. ( Figure 2): Remove the Exit Roller.

3

1 Release the tab and remove the pulley

Lift the Exit Roller straight up, being careful not to break the mounting holders

Figure 2 Removing the Exit Roller


REP 8.10 Manual Exit Drive Belt Parts List on PL 2,l Removal

WARNING Switch off the Main Povgea Switch Disconnect the Power Cord.

1 Remove the following


b Rear Cover

c Top Rlght Cover

d Top Left Cover

e Document Glass Assembly ( REP 6 1)

f Control Console ( REP 14 5)

g Ma~n PWB ( REP 4 2 )

h Optlcs Frame Assembly ( REP 6 6)

I Exlt Roller ( REP 8 9)

2 ( Figure 1). Remove the Manual Exlt Dr~ve Belt

L

Remove belt

the-

Lift the tab and remove the knob

Figure 1 Removing the Manual Exit Drive Belt

REP 8.1 1 Lower Transport Roller Parts List on PL 2.1 Removal




b. Rear Cover

c. Top Right Cover

d. Top Left Cover



g. Main PWB ( REP 1.1) h. Optics Frame Assembly ( REP 6.6)

i. Exit Roller ( REP 8.9)

j. Manual Exit Drive Belt ( REP 8.10)

2. ( Figure 1): Prepare to remove the roller.

1 Lift the tab and move the pulley


I / I

Lift the tab and 'move the pulley

1

J SKY034N

Figure 1 Preparing to Remove the Roller

3. ( Figure 2): Remove the Lower Transport Roller.


Workcentre XD SERlES 4-65 REP 8.1 0, REP 8.1 1


REP 8.1 2 Main Drive Assembly

2 Remove the belt

Parts List on PL 2-1 Removal

WARMING Switch ON the Main Pavves Switch. Disconnect the Power Cord.

1 1. Remove the following:

Remove the a. Document Cover Assembly roller b. Rear Cover

c. Top Right Cover

d. Top Left Cover

1 e. Side Door

Lift the tab and f. Document Glass Assembly ( REP 6 I ) remove the g. Control Console ( REP 14.5) knob h. Main PWB ( REP 2.1)


S K Y O ~ ~ N j. Exit Roller ( REP 8 9) k. Manual Exit Drive Belt ( REP 8.10)

2. ( Figure I): Remove the Harness Guide. Figure 2 Removing the Lower Transport Roller

2 1 Remove the

1 L~ft the tab and remove the knob

Figure 1 Removing the Harness Guide

3. ( Ftgure 2) Remove the Maln Drlve Assembly and the Ex~t Drlve Belt.


REP 8.1 1, REP 8.1 2 4-66 Workcentre XD SERIES

2 1 Disconnect the

Remove the groun belt

Remove the

4 Remove the belt

screws (5)

Lift the tab and remove the knob

Remove the assembly, being careful to hold the gears in place

Figure 2 Removing the Main Drive Assembly

REP 8.13 Lower Registration Roller Parts List on Pb 5.1 Removal

WARNING Switch obi; the Main Power Switch. Disconnect t he Power Cord.



b. Rear Cover

c. Top Right Cover

d. Top Left Cover

e. Side Door




i . Optics Frame Assembly ( REP 6.6)

j. Laser Module ( REP 6.4) SKY037N

k. Main Drive Assembly ( REP 8,12)

2. ( Figure 1): Remove the Intermediate Frame Assembly.


REP 8.12, REP 8.113


2 4 Remove the assembly

3 Disconnect the connectors and the ground wire





2 Remove the guide


4. ( Figure 3): Remove the Lower Registration Roller.


Remove the roller

2 Movethe bearing \ .--

1 Remove the

-screw, ground plate, a i d E-ring

Figure 3 Removing the Lower Registration Roller

REP 8.14 Tray Detect Switch (S2) Parts List on Pk 5.1 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Card.



b. Rear Cover

c. Top Right Cover

d. Top Left Cover

e. Side Door



h. Main PWB ( REP I . I ) i. Optics Frame Assembly ( REP 6.6)

j. Laser Module ( REP 6.4)

k. Main Drive Assembly ( REP 8.7 2) 2. ( Figure 1): Remove the Intermediate Frame Assembly.



REP 8.13, REP 8.14


3 Disconnect the connectors and the ground wire


I Remove th screws (3)


4. ( Figure 3): Remove the Tray Detect Switch



Figure 3 Removing the Tray Detect Switch

2 Remove the guide

1 Release the tabs

SKYOSON



REP 8.15 Feed Roll (XDlO4) Parts List on Pk 5.5 Removal

WARNING S w k h off the Main Power Smsit@h. Di~c6inkiect the Power Cord. 1. Remove the following:

a. Toner Cartridge

b. Drum Cartridge


d. Rear Cover

e. Top Right Cover

f. Side Door

g. Fuser Assembly



I Remove the screw

4 Remove the cover

Hldden tab

3 insert a small screwdriver here and gently pry to release the hidden tab. 1 1 I -

2 Release tabs

the


3. ( Figure 2): Remove the Bypass Frame.


REP 8.15



3 Remove the frame


3 Remove the assembly

Remove the screws

2 Disengage the shaft


4. ( Figure 3): Remove the Feed Roll and Shaft Assembly

Figure 3 Removing the Feed Roll and Shaft Assembly

5. ( Figure 4): Remove the Feed Roll.



3 2 Remove the Remove the

Feed Roll shaft

Figure 4 Removing the Feed Roll

Replacement 1. Re~nstall the Feed Roller w~th the label or~ented as shown In ( Figure 4)

REP 8.1 5 Retard Roll (XDI 04) Parts List on PL 5.5 Removal

WARNliNG Switch off the Main Power Switch, Disconnect the Power Cord.


a. Toner Cartridge

b. Drum Cartridge


d. Rear Cover

e. Top Right Cover

f. Side Door

g. Fuser Assembly





REP 8.15, REP 8.66


1 Remove the screw

Insert a small screwdr~ver her

the

release the hidden tab.




3 Remove the frame

2 Disconnect the .,."

ground wire





3 Remove the assembly \

2 Disengage the shaft -



5. ( Figure 4): Remove the Retard Roll.

Retard Roll

Figure 4 Removing the Retard Roll



REP 8.16


REP 8.17 Feed Solenoid (XD104) Parts List on PL 5.5 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the following:

a. Toner Cartridge

b. Drum Cartridge


d. Rear Cover

e. Top Right Cover

f. Side Door

g. Fuser Assembly

h. Main Drive Assembly Harness Guide 2. ( Figure 1): Remove the Upper Cover,

1 Remove the screw

Insert a smail screwdriver her

release the h~d- den tab.






3 Remove the frame





Remove the

2 Disengage the shaft


5 . ( Figure 4): Remove the Feed Solenoid.




1 Cut the cable tie

3 Remove the solenoid

2 Remove the screw

Figure 4 Removing the Feed Solenoid

REP 8.20 Tray 2 Paper Feed Sensor (Q7) Parts List on PL 5.8 Removal

WARMING Switch off the? Main Power Switch. Dtsconnecl the Power Cord. 1. ( Figure 1): Remove the Rear Cover.

1 Remove the screw and remove the Rear Cov

NOTE: Engage the Latch when reinstalling the Rear Cover

Figure 1 Removing the Rear Cover

2. ( Figure 2): Remove the Tray 2 Drive Assembly.


REP 8.17, REP 8.28

NOTE: When reinstalling Tray 2 Drive Assemblx make sure rt is mounted on the locator posts

i?. Remove the screw and disconnect the ground wire

1 Open the Lower Remove the Side Door screws (2)

Lower the drive arm gear and remove the Drive Assembly

Figure 2 Removing the Drive Assembly

3. ( Figure 3): Remove the Tray 2 Paper Feed Sensor ((27).

Release the pawls and remove the sensor

0500018A- SKY

Figure 3 Removing the Paper Feed Sensor (Q7)


Workcentre XD SERIES 4-79 REP 8.28


REP 8.21 Tray 2 Detect Switch (S5) Parts List on PL 5.8 Removal

WARNING Switch off the Main Power Switch. Diocorrnecl the Power Cord. 1. ( F~gure f ): Remove the Rear Cover.





NOTE: When reinstalling Tray 2 Drive Assembly, make sure it is mounted on the locator posts

2 /Remove the screw and disconnect the ground wlre

Remove the screws (2)

0500016A-SKY

Lower the drlve arm gear and remove the Drlve Assembly

0500017A-SKY


3. ( Figure 3): Remove the Detect Switch (S5).



1 Release the tabs and remove the Detect Switch (S5)

connector

REP 8.22 Tray 2 Paper Feed Solenoid (SOL21 Parts List on Pig 5.8 Removal

WARNING Swltch off the Main Power Switch. Disconnect the Power Cord. 1. ( Figure 1): Remove the Rear Cover.

1 Remove the screw and remove the Rear Cover



05000r9A-SKy 2. ( Figure 2): Remove the Tray 2 Drive Assembly.

Figure 3 Removing the Detect Switch (S5)



REP 8.21, REP 8.22



R

L

Remove the screw and d~sconnect the ground wire

1 0 Sl


Lower the drive arm gear and remove the Drive Assembly


3. ( Figure 3): Remove the Paper Feed Solenoid (SOL2)

Solenoid

0500020A-SKY

Figure 3 Removing the Paper Feed Solenoid (SOL21



REP 8.23 Tray 2 Transport Roller Parts List on PL 5.8 Removal

WARNING Switch off the blain Pcrcver Switch. Diseona-rect the Power Cord

1. ( Figure I ) : Remove the Rear Cover




2. ( Figure 2): Remove the Tray 2 Dr~ve Assembly.


L

Remove the screw and

Side Door screws (2)

4 Lower the drive arm gear and remove the Drive Assembly


3. ( Figure 3): Remove the Transport Roller.

4/00 Repairs and Adjustments Workcentre XD SERIES 4-83 REP 8.23


1 1 Remove the E-ring

NOTE: Ensure the ground spring is Remove the E-ring and in contact with the bearing when rein- bearing and remove the stalling the bearing Transport Roller

050002lA-SKY


REP 8.24 Tray 2 Paper Feed Clutch Parts List on PL 5.8 Removal

WARNING Switch off the Main Powe8 Switch. Disconnect the Power Cord

1. ( Frgure 1): Remove the Rear Cover.


NQTE: Engage the Latch when reinstalling the Rear Cover


( Figure 2): Remove the Tray 2 Drive Assembly.


REP 8.23, REP 8.24


1 Open the Lower Side Door

4 / Lower the drive arm gear and remove the Drive Assembly


3. ( Figure 3): Remove the Paper Feed Clutch.

Move the clutch pawl out of the way and remove the clutch

NOTE: Match up the clutch with the flat surface of the Feed Roller Shaft during reinstallation

1 Remove the E-ring

NOTE: Notice the position of each end of the spring before clutch disassembly

Figure 3 Removing the Paper Feed Clutch


REP 8.24


REP 8.25 Tray 2 Feed Roller Parts List on PL 5.8 Removal

WARNlNG Switch off the Main Power Switch. Disconasect tho Power Cord.

1. ( Figure 1): Remove the Rear Cover.


Rear Cover





2 Remove the screw and disconnect the ground wire


0500016A-SKY

Lower the drive arm gear and remove the Dr~ve Assembly

0500017A-SKY


3. Remove the Tray 2 Clutch ( REP 8.24).

4. ( Figure 3): Remove the Tray 2 Feed Roller


REP 8.25

Notes:

Remove the E-ring Disconnect the spring

to the arm and remove / / this unit

/ 2 Remove the E-ring

NOTE: Ensure the ground spring is in contact with the bearing when reinstalling the bearing

Feed

Figure 3 Removing the Feed Roller

4/00 Repairs and Adjustments Workcentre XD SERlES 4-87 REP 8.25,



REP 8.25,

REP 9.1 Toner Motor (MOT41 Parts List on PL 2.1 Removal

WARMING Switch off the Main Power Switch Disconnect the Power Cord 1. Remove the Document Cover Assembly.

2. Remove the Rear Cover

3. Remove the Maln PWB ( REP 1 I ) 4. ( F~guro I ) : Remove the Toner Motor.

1 Disconnect the harness

screws

Figure 1 Removing the Toner Motor

REP 9.2 Transder/Detack Gorotron Assembly Parts List on PL 1.4, PL 7.3 Removal

WARNING Switch off the Main Power Switch. Disconnect the Pocves Cord. 1. Open the Side Door.

2. ( Figure 1): Remove the TransferIDetack Corotron Assembly.

2 Release the locking pawl


1 Release the locking pawl

SKYOOZN

Figure 1 Removing the TransferIBetack Corotron Assembly


REP 9.1, REP 9.2



4-90 Workcentre XD SERIES

REP "%.I Fuser Assembly Parts List on PL 6.1 Removal

WARNING Switch off the hlatla Power S w k b ODessonneci the Power Cord, Allow t he Fuser to cool before performing the procedure 1. Remove the Document Cover Assembly.


3. Open the S~de Door

4 ( Figure 1): Remove the Fuser Assembly.

Disconnect the connectors (3)

,-' Remove the two screws and the

Figure 1 Removing the Fuser Assembly

REP 10.2 Heat Roil Parts List on PL 6.1 Removal

WARNING Swtch off the Vlaia7 Power Switch Drecorrs*cb the Paever Cord A1Bo'ir*i the Fu-er to cool before perforrnrng the procedure I Remove the Document Cover Assembly

2 Remove the Rear Cover

3 Remove the Fuser Assembly ( REP 10 1) 4 Remove the Paper Gu~de ( REP 15 10)

NOTE: Cut cable ties as necessary.

5. ( Figure 1): Remove the End Covers and open the assembly.

4 Remove the screw

Remove the %,

LeftEnd -----1 Cover


3 Remove the Right End Cover

Figure 1 Removing the End Covers

6. Remove the Heat Rod ( REP 10.8). 7. ( Figure 2): Remove the Heat Roll.



REP 10.1, REP 10.2


2 Remove the Heat Roll

1

Remove the d retaining ring, Remove the / gear, and retaining ring bearing and bearing

Figure 2 Removing the Heat Roll

REP 410.3 Pressure Roll Parts List on PL 6-2 Removal

WARNING Switch off the blain Power Switch. Disconnect the Power Cord. Alisw t he Fueer to coo8 before performing the proced~rre. 1 Remove the Document Cover Assembly

2 Remove the Rear Cover.

3 Remove the Fuser Assembly ( REP 10 1)

4. Remove the Paper Guide ( REP 10 10)


5. ( Figure I ) : Remove the Right End Cover and open the assembly.


n 3 Remove the Right End Cover

2 Remove the screw

SKY017N

Figure 1 Removing the Right End Cover

6. (Figure 2): Remove the Pressure Roll Arms.


REP 10.2, REP 10.3

1 Pull the Pressure Roll out of the bearings and remove it along with the washers

Figure 2 Removing the Pressure Roll Arms

7. ( Figure 3): Remove the Pressure Roll.

Figure 3 Removing the Pressure Roll

4/00 Repairs and Adjustments Workcentre XD SERIES 4-93 REP 10.3


REP 10.4 Thermistor (RT1) Parts List on PL 6.1 Removal

WARNING Switch off the Main Power Switch, Disconnect the Power Cord. Allow the Fusea to cool before performing the procedure



3. Remove the Fuser Assembly ( REP 10.1).

NOTE: Cut cable ties as necessary

4. ( F~gure I ) : Remove the Thermistor.

2 Remove the screw and the thermistor

Figure 1 Removing the Thermistor

1 Disconnect the thermistor wires from the Fuser Assembly (cut the cable tie)

REP 10.5 Fuser Jam Sensor (63) Parts List on PL 6.1 Removal

WARNING Switch off the Main Powgor Switch. Dssconnect the Power Cord. Atlow the Fuser to cool bebore per forming the procedure.



3. Remove the Fuser Assembly ( REP 10 I) .

4. Remove the Paper Gu~de ( REP 10 10).


5. ( Figure 1): Remove the Right End Cover.

1 Remove the screws (2) 3

Remove the Right End Cover

2 Remove the screw

SKY017N


6. ( Figure 2): Remove the Fuser Jam Sensor.



1 Remove the screw \

2 Remove the sensor

Figure 2 Removing the Fuser Jam Sensor

REP 10.6 Ventilation Fan (MOT 3) Parts List on PL 2.1 Removal

WARNBNG Switch off the Main Power Switch. Disconnect the Power Cord. 1. Remove the Document Cover Assembly.


3. Remove the six screws and the PWB Cover ( PL 7.1).

4. ( Figure 1): Remove the Ventilation Fan.


2 U Remove the screws (2)

SKY063N

Figure 1 Removing the Ventilation Fan


Workcentre XD SERIES 4-95 REP 10.5, REP 10.6


REP 10.7 Exit Sensor (Q4) Parts List on PL 6.3 Removal

WARNiNG Switch off the Main Power SwikCh. Disconnect the Power Cord.



b. Rear Cover

c. Top Right Cover

d. Top Left Cover



g. Main PWB ( REP 1.1)

h. Optics Frame Assembly ( REP 6.6)

2. ( Figure 1 ) : Remove the Exit Sensor.

1 Remove the - plastic shield

/

2 Release the tabs and

/ \ \ remove the sensor

REP 10.8 Meat Rod Parts List on PL 6,id Removal

WARNHNG Switch off t he Main Power Switch. Disconnect the Power Cord. Allow t he h K s e k to coon before pedorming the procedure. 1. Remove the Document Cover Assembly


3. Remove the Fuser Assembly ( REP 10 1).

4. Remove the Paper Gulde ( REP 10 10).


5. ( Figure 1): Remove the Right End Cover.

Remove the screws (2) 3


2 Remove the screw


Wear gioves or wrap a sheet of paper around the Neal faad when handltng it Do not touch the glass secbon of We Heal Rod Oil from fingers can cause damage to the rod If you fouch the Neal Rod, clean the rod wth him Remover on a iinl-free cloth 6. (Ftgure 2) Remove the Heat Rod

Figure 1 Removing the Exit Sensor



1 Pull the spring and remove the Heat Rod

Figure 2 Removing the Heat Rod

REP 10.9 Thermostat Parts List on PL 6.1 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. Allow the Fuser to cool before performing the procedure. 1. Remove the Document Cover Assembly.



4. Remove the Paper Guide ( REP 10.10).

5. Remove the Heat Roll ( REP 10.2).

6. ( Figure 1): Remove the Thermostat.

1 Remove the screws

2 Remove the Heat Rod Spring

3 Remove th Thermosta

Figure 1 Removing the Thermostat


Workcentre XD SERIES 4-97 REP 10.8, REP 10.9


REP 10.10 Paper Guide Parts List on PL 6.1 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. Allow the Fuser to coo/ before performing the procedure. 1. Remove the Document Cover Assembly.



4. ( Figure 1): Remove the Paper Guide.

1 2 Remove the Remove the Paper screw Guide

SKY0 1 6N

Figure 1 Removing the Paper Guide

REP 10.1 1 Stripper Fingers Parts List on PL 6.1 Removal

WARNING Switch off the Main Power Switch. Disconnect the Pilatve~ Cord. Allow tho Fusaa to coo9 before performing the procedure. 1 Remove the Document Cover Assembly.


3. Remove the Fuser Assembly ( REP 30 1)

4. Remove the Paper Gu~de ( REP 10 10)


5. ( Figure 1): Remove the Right End Cover and open the assembly.

I Remove the screws (2) 3


2 Remove the screw

SKY017N


6. (Figure 2): Remove the Stripper Fingers.


REP 10.10, REP 10.1 1 Workcentre XD SERIES

2 Rotate the Stripper Finger out of the hole

1 Disconnect spring

Figure 2 Removing the Stripper Fingers

REP 10.1 2 Fuser Gate Parts List on PL 6.2 Removal

WARNING Switch off the Main Power Switch. Disconnect the Power Cord. Allow The Fuseir ta cool before performing the procedure. 1. Remove the Document Cover Assembly.



4. Remove the Paper Guide ( REP 10.10).

NOTE: Cut cable ties as necessary

5 . ( Figure 1): Remove the Right End Cover.


n 3 Remove the Right End Cover

2 Remove the screw

SKY017N


6. (Figure 2): Remove the Fuser Gate



REP 10.11, REP 10.12


Remove the E-ring

Figure 2 Removing the Fuser Gate


REP 10.12 4-1 00 Workcentre XD SERIES

REP 14.5 Control Console Parts List on PL 1,1 Removal


1. Raise the Document Cover Assembly and open the Front Door CAUTION

Take care not I s damage fire ribbon cable and the harness connected to the Control Consoie PWB.

2 ( Figure I): Remove the Control Console

Carefully remove the 4

Control Console by Disconnect the

rotating the top out harness connector

and downward i

Remove the screws.

\ \

1 Remove the screws

REP 14.7 Output Tray Parts List on PL 1 .I Removal

WARNING Switch off the Main Power Switch. Disconnect t he Pvfler Cord.


a. PaperTray(Pt4.1)

b. Document Cover Assembly

c. Rear Cover

d. Top Left Cover

2. Remove the screw located on the left side of the Output Tray.

3. Pry the tray away from the Main Power Switch using a flat-bladed screwdriver.

4. Release the locking tab which is located in the front left corner of the Output Tray.

5. (Viewed from the Top) Remove the Output Tray by rotating it counterclockwise.

Figure 1 Removing the Control Console

,, Inn Repairs and Adjustments



Notes:


4-1 02 Workcentre XD SERIES

ADJ 5.1 SDFIDSDF Skew Purpose The purpose IS to correct a 1 to 2mm skew that IS caused by mlsallgnment of the SDF Assem- bly or the DSDF Assembly relatlve to the body of the cop~erlpr~nter.

Check 1 Make a 100% copy of the test pattern 82E12130 on the SDF or DSDF

2 Carefully allgn the lead edge of the test pattern 82E12130 w~th the reglstrat~on gu~de and make a 100% copy on the Document Glass

3 Compare the coples

a If skew IS present and IS the same on both coples, go to the Sectlon 3 Image Quailly Spec!licat~ans

b If a 1 to 2mm skew IS present only on the copy made on the SDF or DSDF, perform the adjustment below

Adjustment 1 (Figure 1) Open the SDFIDSDF Assembly and locate the two screws that secure the

assembly to the r~ght hlnge

locations

Figure 1 Adjusting SDFIDSDF skew

2. Loosen the screws and move the SDFIDSDF Assembly lmm toward the front or rear of the machlne to remove the skew.

3. Tighten the screws.

4. Run a copy from the SDFIDSDF to verify that the skew problem is corrected. If the problem is not corrected, repeat the adjustment procedure.



ADJ 5.6


ADJ 6.1 Copy Density (Exposure) Purpose The purpose is to set the exposure level so that the correct density is produced.

Check 1. Clean the Optics and the Document Glass.

2. Set the magnification to 100%.

3. Set the Exposure to the Text mode.

4. Make five copies of Side A of the standard test pattern.

5. ( Figure 1): Check the fifth copy.

a. If the .20B line pair is just visible and the . I0 line pair is not visible, the exposure is correct.

b. If the .20B line pair is not visible, decrease the exposure.

c. If the .10 line pair is visible, increase the exposure.

.- *-, 111 !?% ::p':; .m

~ @ 1 [ 1 ' ' ' &,

:,",","- : Ill ze :F:"m;: n

-. ::;; : l l t = :::-:: = 1@jl= = - =.

-%.. - --=--=- , ^ _ a _ =

Z%y: ill =:;:z: -m .m L:%y 2 ill = :::?:;! 'Irp^l n -7zd * , Ill =,:=nT-=i E a/,,, = ~ E S - - II! ;FnrriCI

, &*< s : ,c a,:"

::zy a; Ill = r::::: - gs Fiogr, I 7 ,,,,, ., IIt =r::IIl::;:

SKY20 1 N

Figure 1 Checking the Exposure on the Copy

6. Repeat steps 4 and 5 for the Auto mode.

7. Set the Exposure to the Photo mode.

8. Make five copies of Side A of the standard test pattern.

9. Check the fifth copy.

a. If the ,208 line pair is just visible and the .10 line pair is not visible, the exposure is correct.

b. If the .20B line pair is not visible, decrease the exposure.

c. If the .10 line pair is visible, increase the exposure.

10. Repeat steps 8 and 9 for the Toner Saver mode.

Adjustment 1. Enter Diagnostic Code 46-1 and adjust the mode(s) identified in the check as requiring

adjustment.

2. Adjust the Text mode.

a. Select Text.

b. Place the Test Pattern as described in the check.

c. Press the Start button.

A copy is made.

d. Decrease the number to increase the exposure (copy becomes lighter) and press the Start button.

Evaluate the copy per the check and adjust as required.

e. lncrease the number to decrease the exposure (copy becomes darker) and press the Start button. * Evaluate the copy per the check and adjust as required.

3. Adjust the Auto mode.

a. Select Auto.



A copy is made.



e. lncrease the number to decrease the exposure (copy becomes darker) and press the Start button.


4. Adjust the Photo mode.

a. Select Photo.



A copy is made.



e. lncrease the number to decrease the exposure (copy becomes darker) and press the Start button.


5. Adjust the Toner Saver mode.

a. Select Toner Saver.



ADJ 6.1 Workcentre XD SERIES

c. Press the Start button ADJ 6.2 LensICCD Module A copy is made. Purpose

d. Decrease the number to increase the exposure (copy becomes lighter) and press the Start button. The purpose is to position the LensJCCD Module at the factory-specified setting

Evaluate the copy per the check and adjust as required. Adjustment e. Increase the number to decrease the exposure (copy becomes darker) and press

the Start button. CAUTION

Evaluate the copy per the check and adjust as required. Only the mounliw screws shown below are to be utiiized by the Service Representative. The module is available oniy as an assembly and must not be disassembled

6. Exit Diagnostics. NOTE: Example: Lens Unit Number is -2.8. lnstall the edge of the Lens/CCD Module approximately three 11nes ln the negative dlrecfion from the Reference Line

Example. Lens Unit Number IS 0 Install the edge of the Lens/CCD Module exactly on the Ref- erence Llne

1. (Figure 1): Install the module so that the Lens Adjustment Plate is aligned with the lines on the Base Plate according to the number written on the Lens Adjusting Plate.

Lens Plate

Adjusting

(-) Direction

Reference Line (0)

(+) Direction

Mounting Screws

Figure 1 Adjusting the LensICCD Module



ADJ 6.1, ADJ 6.2


ADJ 6.7 Image Distortion (Horizontal and Vertica!) Purpose The purpose is to correct image distortion by changing the parallelism of the mirrors (Exposure Lamp Carriage and Half-Rate Carriage).

Check 1. ( F i g u r e 1 ) : Make a Test Pattern for the check and adjustment by drawing a rectangle on a

sheet of 8-112'' X 14" (84) paper. Ensure that the corners are square.

1 m m l 1 "IDE" .- m

-. -" h.

.- r,"9.m7 Ill .. n "iF...,.cl iE elln O, mm -= -

ljisli qcs- h 'TF""=-8 "-=e a = >11* -. - .. =. :::: : Ill Ez ;:gr;: =

[@a[ - =.

7 _ - -- - ^ _.= I

Figure 1 Making the Test Pattern

2. ( F i g u r e 2): Make several copies of the Test Pattern.

a. If the copies look like the Document, the check is good.

b. If the copies look like A or B, perform the Horizontal Image Distortion Adjustment.

Document COPY A

Figure 2 Checking the Copies

Adjustment HORIZONTAL IMAGE DISTORTION

1. Remove the Document Glass Assembly ( REP 6.1).

2. ( Figrrre 3): Loosen the screws on the Exposure Lamp Carriage

Loosen the screws

Figure 3 Loosening the Exposure Lamp Carriage Screws

3. ( Figure 4): Rotate the Scan Drive Gear until the Half-Rate Carriage comes in contact with the Positioning Brackets.

a. If contact is equal on both sides, the adjustment is good.

b. If there is no contact on one side, continue with the adjustment.


ADJ 6.7

Half-Rate Carriage

Pos~tlon~ng Posltionlng Bracket

Loosen the setscrews

Scan Cable Hub

Rotate the gear

SKY074F

Figure 5 Loosening the Setscrews on the Scan Cable Hub

5. ( Figure 6): Without moving the Scan Cable Hub Shaft, rotate the Hub until the Half-Rate Carriage makes contact with the Positioning Bracket.

Half-Rate Figure 4 Checking the Contact of the Half-Rate Carriage Carriag

4. ( Figure 5): Loosen the setscrews on the Scan Cable Hub on the side where there was no contact.

2 Tighten the setscrews

"I Rotate the Hu

Figure 6 Aligning the Half-Rate Carriage -

6. Repeat steps 3 through 5 untll the parallel~sm of the Half-Rate Carnage IS properly adjusted.



ADJ 6.7


( Figure 7): With the Half-Rate Carriage against the Positioning Brackets, move the Expo- sure Lamp Carriage into contact with the frame. Hold a straightedge firmly against the frame and ensure that the front and rear tabs are parallel with and do not protrude beyond the frame, then tighten the mounting screws.

2. ( Figure 9): Loosen the mounting screws of the Half-Rate Carriage Rail to set the balance.

Front and rear tabs contact straightedge

1 Loosen screws

3 Tighten the

NOTE: Use a straightedge to ensure that the front and rear tabs are aligned parallel to the frame before tightening the screws.

Tighten the screws

Figure 7 Aligning the Half-Rate Carriage

VERTICAL IMAGE DISTORTION

1. ( Figure 8): Correction is made for Vertical lmage Distortion when the copy of the Test Pattern looks like the following figure. If all corners are well-formed right angles, no further adjustment is required, '

k Change the height of the 1 right side of the rail Correction required to \- balance the Change the height of the distortion left side of the rail

Figure 8 Evaluating the Copies

the

screws \

, rail

Figure 9 Aligning the Half-Rate Carriage Rail

3. Reassemble the Copier and repeat the check.

4. Check lmage Magnification (ADJ 6.8).


ADJ 6.7 Workcentre XD SERIES

ADJ 6.8 Image Magnification Purpose The purpose is to provide the correct vertical and horizontal magnification.

Check 1. Make a 100% copy of S~de B of the Standard Test Pattern.

2 The magnlflcat~on of a 100% copy should be w~th~n 1 0% of the or~glnal slze In the vert~cal and hor~zontal d~rect~ons

Adjustment MAGNIFICATION (Front to Rear)

1 Enter D~agnost~c Code 48-1

2. Press the Exposure Mode button until the Text lamp IS Ilt

3 To change the rnagn~flcat~on, press the Copy Quant~ty buttons

a. To increase the magnification, increase the number.

b. To decrease the magnification, decrease the number.

c. Press the Clear button.

MAGNIFICATION (Lead Edge to Trail Edge)

1. Enter Diagnostic Code 48-1.

2. Press the Exposure Mode button until the Photo lamp is lit.

3. To change the magnification, press the Copy Quantity buttons.

a. To increase the magnification, increase the number.

b. To decrease the magnification, decrease the number.


4. Repeat the check.



ADJ 6.8


ADJ 8.2 Lead Edge Deletion Purpose The purpose is to set the Lead Edge Deletion to within specification.

Check 1. Place the test pattern 82P524 (NASG and XCL) or 82P523 (XE) on the Document Glass

with Side A down and the lead edge against the registration edge.

2. Make two copies at 100% magnification and discard the first copy.

3. Check that the Lead Edge Deletion of the second copy is 1 to 4 mrn.

Adjustment 1. Enter Diagnostic Code 50-1.

2. Press the Exposure button until the Text lamp is lit.

NOTE: Each increment to the Copy Quantity display changes the deletion by 0.1 mm.

3. To change the Lead Edge Deletion, press the Copy Quantity buttons.

a. To increase the deletion, increase the number.

b. To decrease the deletion, decrease the number.



ADJ 8.3 Trail Edge Deietion Purpose The purpose is to set the Trail Edge Deletion to within specification.

Check 1. Make a copy with the Document Cover Assembly open (Dark Dusting).

2. Check that the Trail Edge Deletion is a maximum of 4 mrn.

Adjustment 1. Enter Diagnostic Code 50-1.

2. Press the Exposure button until the Auto, Text, and Photo lamps are lit.

NOTE: Each increment to the Copy Quantity display changes the deletion by 0.1 mm. -.

3. To change the Trail Edge Deletion, press the Copy Quantity buttons.

a. To increase the deletion, increase the number.

b. To decrease the deletion, decrease the number.




ADJ 8.2, ADJ 8.3 4-1 10 Workcentre XD SERIES

AD9 8.4 Lead Edge Registration Purpose The purpose is to set the Lead Edge Registration to specification

NOTE: Th~s adjustment advances or delays the Reglstratlon Roller ON timing

Check 1 Enter Dlagnostlc Code 50-[Oil

2 Press the lmage Quality button untll the Text lamp IS Ilt

3 Record the value that IS displayed for Lead Edge Deletlon

4 Press the Copy Quantity buttons and set the Lead Edge Deletlon value to zero (0)

5 Press the Clear button to store the value and exlt dlagnostlcs

6 Place test pattern 82P524 (NASG and XCL) or 82P523 (XE) on the Document Glass with Slde A down and the lead edge agalnst the registratlon edge

7 Make two copies at 100% magnlflcatlon and dlscard the flrst copy

8 Check that the lead edge registratlon of the second copy IS 0 +I- 2mm

Adjustment 1 Enter D~agnostlc Code 50-1

2 Press the lmage Quallty button untll the Auto lamp is lit

3 Record the value that dlsplays on the Control Panel

NOTE: Each increment of 10 to the Copy Quantity display changes the lead edge registration by 1.0 mm.

NOTE: Do not adjust the registration by pressing the Copy Quantity "ones" button. Press- ing the ''ones'' button while performing the adjustment procedure will change the Lead Edge Deletion only, not the Lead Edge Registration.

4. To change the Lead Edge Registration, press the Copy Quantity "tens" button.

a. To move the image toward the lead edge of the paper, increase the number.

b. To move the image away from the lead edge of the paper, decrease the number.

c. Press the Start button to run a copy at the new setting.

5. Check the lead edge registration on the copy.

6. Repeat steps 4 and 5 until the Lead Edge Registration is correct.

7. Press the Clear button to exit diagnostics.

8. Perform the Lead Edge Deletion adjustment (ADJ 8.2) and reset the in,itial value that is displayed (zero) to the setting that was recorded at in the Check section.

ADJ 8.5 SDWDSDF head Edge Registration Purpose The purpose is to set the SDFIDSDF Lead Edge Registration to specification.

NOTE: This adjustment advances or delays the document scan.

Check 1. Enter Diagnostic Code 50-[Ol].

2. Press the lmage Quality button until the Text lamp is lit.

3. Record the value that is displayed for Lead Edge Deletion.

4. Press the Copy Quantity buttons and set the Lead Edge Deletion value to zero (0).

5. Press the Clear button to store the value and exit diagnostics.

6. Place the test pattern 82E12130 in the SDFIDSDF with Side A facing up and the lead edge against the Paper Gate.

7. Make two copies at 100% magnification and discard the first copy.

8. Check that the SDFIDSDF Lead Edge Registration on the second copy is 0 +I- .2 mm.

Adjustment 1. Power the copierlprinter Off and then On.

2. Enter the Diagnostic Code 50-[I].

3. Press the lmage Quality button until the Auto and Text lamps are lit.

4. Record the setting value that is displayed on the Control Panel.

NOTE: Each increment of 10 to the Copy Quantity display changes the lead edge registration by 1.0 mm.

NOTE: Do not adjust the registration with the Copy Quantity "ones" button. Pressing the "ones" button while performing the adjustment procedure will change the Lead Edge Deletion only, not the Lead Edge Registration.

5. To change the SDFIDSDF Lead Edge Registration, press the Copy Quantity "tens" button.

a. To move the image toward the lead edge of the paper, decrease the number.

b. To move the image away from the lead edge of the paper, increase the number.

c. Press the Start button to run a copy at the new setting.

6. Check the SDFIDSDF Lead Edge Registration on the copy.

7. Repeat steps 5 and 6 until the SDFIDSDF Lead Edge Registration is correct.

8. Press the Clear button to exit diagnostics.

9. Perform the Lead Edge Deletion adjustment (ADJ 8.2) and reset the initial value that is displayed (zero) to the setting that was recorded in the Check section.


Workcentre XD SER~ES 4-1 11 ADJ 8.4, ADJ 8.5


ADJ 9.1 Developer Bias ADJ 9.2 Grid Bias Purpose The purpose is to adjust the developer bias voltage

Adjustment WARMING

Switch off the Fdairs Power SrrsEtch3 and disronnacl: the Power Cord 1ijiefsa.e Insertisvg the meter lead probes oriks the Power Suppiy PiVB, 1. Set the digital multi meter range to 400 VDC.

NOTE: An alternate hookup of the meter lead probes is at the rear of the machine. With the back cover off, connect the positive lead to P/J 9 pin 8. Connect the negative lead to chassis ground.

2. ( Figure I ) : Connect the positive lead to connector pin CN10-I

1 CNIO, pin 3 (left side)

Connect the Meter leads

Figure 1 Adjusting the Developer Bias Voltage

3. Connect the negative lead to CN10-2.

4. Enter Diagnostic Code 25-1. When Start is pressed, the Developer Bias is present for 30 seconds.

5. Adjust VR-121 for a voltage of -380 +I- 20 VDC.

Purpose The purpose IS to adjust the gr~d b~as voltage

Adjustment WARNING

Swiiil~cr~ o t ~ the Main Po~ber Sx.ril~sh, and d;scsiar;aci the Powe~ Card betcre Inserting Pin m t e r lesd probes on18 the Fouer Stspgll $Z%UB,

NOTE: Set the LOW output voltage first Set the HlGH output voltage last

1 . Set the d~g~ta l multl meter range to 4000 VDC

2. ( F~g~ i i e I) . Connect the posltlve lead to connector pin CN11-3

Figure 1 Adjusting the Grid Bias Voltage

3. Connect the negative lead to the Chassis Ground.


5. Adjust VR-141 for a LOW output voltage of -420 +I- 20 VDC.


7. Adjust VR-142 for a HlGH output voltage of -580 +I- 20 VDC.


ADJ 9.1, ADJ 9.2

5 Parts List Introduction .....................................................................................................................

.................................................................................................. Subsystem Information ... Symbology ..................................................................................................................

COVERS PL 1.1 COVERS ........................................................................................................... PL 1.2 DOCUMENT GLASS COVER (XD10011021104) ...................... ... ................. PL 1.3 CONTROL CONSOLE (XD100110211041120F) .................... .. ..........................

"- . PL 1.4 SIDE DOOR .. .......................... ..........................................................................

DRlVES PL 2.1 DRIVES AND MID-FRAME COMPONENTS .................................................... PL 2.2 MAIN DRIVES ASSEMBLY ..............................................................................

OPTICS PL 3.1 OPTICS FRAME (1 OF 2) .................................................................................. PL 3.2 OPTICS FRAME (2 OF 2) ................................................................................... PL 3.3 LASER ASSEMBLY ............................................................................................. PL 3.4 HALF RATE CARRIAGE ASSEMBLY .............................................................

PAPER SUPPLY PL 4.1 250 SHEET TRAY ...............................................................................................

PAPER FEEDING PL 5.1 PAPER FEEDING AND DRIVES ......................................................................... PL 5.2 SINGLE SHEET BYPASS .................................................................................. PL 5.3 SINGLE BYPASS COVER .................................................................................. PL 5.4 MULTISHEET BYPASS COVER ......................................................................... PL 5.5 MULTISHEET BYPASS FEEDER ...................................................................... PL 5.6 MULTISHEET BYPASS TRAY .................................... .... .................................... PL 5.7 TRAY 2 FRAME ASSEMBLY .............................................................................. PL 5.8 TRAY 2 PAPER FEED ASSEMBLY ....................................................................

COPY TRANSPORTATION AND FUSING PL 6.1 FUSING (1 OF 2) ................................................................................................. PL 6.2 FUSING (2 OF 2) ................................................................................................. PL 6.3 OUTPUT TRANSPORT .......................................................................................

ELECTRICAL PL 7.1 A ELECTRICAL COMPONENTS (PART 1 OF 2) ................................................ PL 7.1 B ELECTRICAL COMPONENTS (PART 2 OF 2) ................................................ PL 7.2 DRUM CARTRIDGE CONTACT HOUSING ..................................................... PL 7.3 TRANSFERIDETACK COROTRON ASSEMBLY ............................................. PL 7.4 HARNESS'S ........................................................................................................

PACKAGING, ACCESSORIES AND CONSUMABLES .. PL 8.1A PACKAGING AND ACCESSORIES .................................................................

PACKAGING AND ACCESSORIES (XD155DF ONLY) PL 8.18 PACKAGING AND ACCESSORIES (XD155DF ONLY) .................................

PACKAGING. ACCESSORIES AND CONSUMABLES PL 8.2 DRUM AND TONER CARTRIDGES ........................... .. ................................. 5-36

DOCUMENT HANDLING ......................... ....................................................... PL 9.1 A SDFIDSDF ASSEMBLY .. 5-37

PL 9.1B SDFIDSDF ASSEMBLY .................................................................................... 5-38 ............................................................................ PL 9.2 SDFIDSDF FEED ASSEMBLY 5-39

PL 9.3 SDF TRANSPORT ASSEMBLY .......................................................................... 5-40 PL 9.4 SDFIDSDF TRANSPORT ASSEMBLY (XD155DFND130DF) ........................... 5-41 Part Number Index ...................................................................................................... 5-42

Reissue

Workcenter XD Series

Parts List


Parts List 4/00 Reissue

5-2 Workcenter XD Series

Table 1 introduction Overview The Parts List section identifies all part numbers and the corresponding location of all spared subsystem components.

Organization Parts Lists

Each Item number in the part number l~st~ng corresponds to an item number In the related ~llustrat~on. All the parts in a glven subsystem of the mach~ne w~l l be located In the same ~llustratlon or In a series of associated ~llustrations.

Electrical Connectors and Fasteners This section contains the illustrations and descriptions of the plugs, jacks, and fasteners used in the machine. A part number listing of the connectors is included.

... " Common Hardware The common hardware is listed in alphabetical order by the letter or letters used to identify each item in the part number listing and in the illustrations. Dimensions are in millimeters unless otherwise identified.

Part Number index

This index lists all the spared parts in the machine in numerical order. Each number is followed by a reference to the parts list on which the part may be found.

Other information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in a limited amount of space. The following abbreviations are used in this manual:

Table 1

I M I

1 Millimeters

Abbreviation

A3 A4

A5 AD

AWG

EM!

GB

KB

1 MOD I

I Maaneto Optical Drive 1

Meaning

297 x 420 M~ll~meters

210 x 297 Mill~meters

148 x 210 M~llrmeters

Auto Duplex

Amer~can W~re Gauge

Electro Magnetic lnduct~on

G~ga Byte

K~lo Byte

I Part List 1 I

I Part of

Table 2

Abbreviation

REF:

SCSl WI

W/O

Meaning

Refer to

Small Computer Systems Interface With

Without

Americas Operations

United States Marketing Operations

United States Operations Xerox Canada Limited

Xerox Europe

Abbreviation

Symbology

Operating Companies

Meaning

Symbology used in the Parts List section is identified in the Symbology section.

Service Procedure Referencing If a part or assembly has an associated repair or adjustment procedure, the procedure number will be listed at the end of the part description in the parts lists e.g. (REP 5.1, ADJ 5.3)

I RIE I Reduction/Enlaraement

Reissue


Parts List

introduction


Subsystem Information Use of the Term "Assembly" The term "assembly" will be used for items in the part number listing that include other itemized parts in the part number listing. When the word "assembly is found in the part number listing, there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly.

Brackets A bracket is used when an assembly or kit is spared, but is not shown in the illustration. The item number of the assembly or kit precedes the bracket; the item numbers of the piece parts follow the bracket.

Tag The notation "W/Tagm in the parts description indicates that the part configuration has been updated. Check the change Tag index in the General lnformation section of the Service Data for the name and purpose of the modification.

In some cases, a part or assembly may be spared in two versions: with the Tag and without the Tag. In those cases, use whichever part is appropriate for the configuration of the machine on which the part is to be installed. If the machine does not have a particular Tag and the only replacement part available is listed as "WTTag," install the Tag kit or all of the piece parts. The Change Tag Index tells you which kit or piece parts you need.

Whenever you install a Tag kit or all the piece parts that make up a Tag, mark the appropriate number on the Tag matrix.

Parts List 4/00 Reissue Subsystem Information 5-4 Workcenter XD Series

Svmbaloav A Tag number within a circle having a shaded bar and pointing to an item number shows that - - the configuration of the part shown is the configuration before the part was changed by the Tag

A Tag number within a circle pointing to an item number shows that the part has been changed number within the circle (Figure 2,, by the tag number within the circle (Figure 1). Information on the modification is in the Change

Tag Index

Figure 1 With Tag Symbol

Figure 2 Without Tag Symbol

Reissue


Parts List

Symbology


A tag number within a circle with no apex shows that the entire drawing has been changed by A tag number within a circle with no apex and having a shaded bar shows that the entire the tag number within the circle (Figure 3). Information on the modification is in the Change Tag drawing was the configuration before being changed by the tag number within the circle Index. (Figure 4).

Figure 3 Entire Drawing With Tag Symbol Figure 4 Entire Drawing Without Tag Symbol

Parts List

Symbology Reissue


PL 1.WGOVERS Item Part Description

1 21\11 566 FRONT DOOR (XE) - 2N1525 FRONT DOOR (USO/XCL) 2 - OUTPUT TRAY (USOIXCL) (REP

14.7) 3 - SCREW (3x8)

4 50N259 TRAY EXTENSION (XE) - 50N230 TRAY EXTENSION (USOIXCL) 5 - SCREW (4x12)

6 - CONTROL CONSOLE (REP 14.5)

(REF: PL 1.3) 7 152N1630 CONTROL CONSOLE HARNESS 8 - HARNESS 9 - SCREW (3x8)

10 - TOP LEFT COVER 11 - INSTRUCTION LABEL

12 90N138 DOCUMENT GLASS ASSEMBLY (USOIXCL) (REP 6.1) (XD1001102 ONLY)

- 90N144 (XCL)(XD103F, XD105F, XD120F,

XD125F, XDl30DF, XD155DF) - 90N140 (USO)(XD103F, XD105F,

XD130DF, XD155DF) XD120F, XD125F,

- 90N139 (XE) (REP 6.1) (XD100/102/104)

13 - REGISTRATION GUIDE 14 1 N299 CALIBRATION STRIP 15 - ADHESIVE STRIP 16 - DOCUMENT GLASS 17 2N1591 TOP RIGHT COVER (USOIXCL

ONLY) - 21\11 729 TOP RIGHT COVER (XE ONLY)

18 - REAR COVER 19 - CAUTION LABEL 20 - LABEL 21 - SERVICE LABEL

22 - FAN GASKET 23 53N142 OZONE FILTER 24 1 N300 DOCUMENT GLASS EDGE 25 - SDF WINDOW 26 - SDF GLASS CUSHION 27 - SMALL REAR COVER

(XD120F,XD103F,XD105F) 28 38N274 REAR SHIELD(XD103FI105F

I1 20F/155DF/125F/130DF) 29 38N275 FRONT SHIELD

(XD103F/105F/120F/155DF I1 25Fl130DF)

30 - CUSHION (XDl55DF) 31 - TAPE (XD155DF)

Reissue


Parts List

PL 1 .I


PL 1.2 DOCUMENT GLASS COVER (XD1 0011 0211 04) Item Part Description

1 - REAR PIVOT ATTACHMENT

2 - DOCUMENT COVER

3 - DOCUMENT COVER CUSHION 4 - DOCUMENT ORGANIZER 5 21\11 534 DOCUMENT COVER ASSEMBLY

(W/ORGANIZER) (XD1001104) 6 2N1526 DOCUMENT COVER ASSEMBLY

(WIO ORGANIZER) (XD1 02)

Parts List

PL 1.2 Reissue


PL 6.3 CONTROL CONSOLE (XDI 0011 02/1041120F) Item Part Description

1 53N162 CONTROL BUTTON COVER

- (AO)(XE)

53N 163 (XD1 02) (USO) - 53N165 (XD104) (XE) (ACO) - 53N166 (XDI 00) (USO) - 53N172 (XD105F) - 53N176 (XD103F) - 53N170 (XD120F) - 53N175 (XD155DF) (USO) - - (XD102) (XE) (AO)

2 - CONTROL CONSOLE COVER

3 3N673 START PRINT BUTTON 4 - CLEARISTOP BUTTON 5 - FUNCTION BUTTON (R) 6 - FUNCTION BUTTON (L) 7 - BOOK MODE SELECT BUTTON 8 140N5223 CONTROL CONSOLE PWB

(XDI05F, XD103F) - 140N5206 CONTROL CONSOLE PWB

(XDl20F/155DF/125F I1 30DF) - 14bN5641 CONTROL CONSOLE PWB

(XDl04)(XE ONLY) - 140N5107 CONTROL CONSOLE PWB

(XD1001102) 9 - GROUNDING SPRING

10 - SCREW (3x8) 11 21\11 593 CONTROL CONSOLE

SURROUND

Reissue


Parts List

Pb 1.3


.4 SlDE DOOR Part Description 21\11 730 SIDE DOOR (USOIXCL) 2N1731 SIDE DOOR (XE) 3N668 SIDE DOOR LATCH 9N978 LATCH SPRING - HINGE GUIDE - GROUNDING PLATE - GROUNDING SPRING - SCREW (3x6) - SCREW (3x6) - INNER PAPER GUIDE - SCREW (3x1 0) 9N964 PRESSURE SPRING 152N1635 GROUND WIRE - GROUNDING SPRING

9N962 PRESSURE SPRING - SHAFT - E-RING

22E22060 UPPER ROLLER 19N415 TRANSFERIDETACK COROTRON

(REP 9.2) - SCREW (3x8) (XD155DF)

7N750 DUPLEX DRIVE GEAR (XD155DF) 7N751 DUPLEX DRIVE GEAR A

(XD155DF) 22N1002 DUPLEX DRIVE ROLLER

(XD155DF) (REP 5.28) 9N1027 DUPLEX PRESSURE SPRING

(XD155DF)

Parts List

PL 1.4 Reissue


PL 2.mBRlVES AND MID-FRAME COMPONENTS Item Part Description

1 22N926 EXIT ROLLER (REP 8.9) 2 - BEARING 3 22N925 LOWER TRANSPORT ROLLER

(REP 8.11) 4 - PULLEY (22T) 5 23N596 EXIT DRIVE BELT - 23N634 DUPLEX DRIVE BELT

(XD155DFlXD130DF) 6 - CABLE TIE 7 - COUPLING 8 - SPRING 9 127N972 TONER MOTOR (MOT 4) (REP

9.1) 10 - SCREW (3x1 0) 11 - SCREW (3x30) 12 127N971 VENTILATION FAN (MOT 3) (REP

10.6) - 127K30260 VENTILATION FAN (MOT 3) 13 - TRANSFER COROTRON

CONTACT HOUSING 14 - BIAS CONTROL PLATE 15 - SCREW (3x6) 16 - TRANSFER COROTRON PLATE 17 - SCREW (3x6) 18 - BIAS CONTROL HARNESS 19 - TRANSFER COROTRON

HARNESS 20 - MANUAL EXIT DRIVE BELT (REP

8.10) 2 1 - CENTER FRAME 22 - MANUAL EXIT KNOB 23 - FUSER JAM SENSOR HARNESS 24 152N1660 (230V) - 152N1623 FUSER HEAT ROD HARNESS

(1 OOV) 25 - HARNESS GUIDE 26 - GUIDE PIN 27 - DVSHARNESS 28 - SCREW (3x6) 29 - SCREW (3x8) 30 - SCREW (4x12) 31 - DUPLEX MOTOR MOUNTING

BRACKET (XD155DF ONLY) 32 - DUPLEX SPACER (XD155DF

ONLY) 33 - SCREW (3x1 0) (XD155DF) 34 - SCREW (3x6) (XD155DF) 35 127N996 EXlT DRIVE MOTOR (MOT5)

(XD155DF) (REP 5.30) 36 - SHIELD (XD155DF)

Reissue


--

Parts List


PL 2.2 MAIN DRIVES ASSEMBLY Item Bart Description

1 - MAIN DRIVE ASSEMBLY (REP

8.12) 2 127N969 MAIN DRIVE MOTOR (MOT 1)

(REP 4.1) 3 - SPRING

4 - GEAR

5 - PULLEY

6 - GEAR (28T)

7 - GEAR (4611 6T)

8 - GEAR (3011 5T)

9 - DRIVE GEAR ASSEMBLY

10 - GEAR (3711 5T) 11 - GEAR (68126T) 12 - COUPLING GEAR (34T) 13 - RATCHET GEAR (21T) 14 - RATCHET GEAR (28T) 15 - SPRING 16 - GEAR (5511 9T) 17 - GEAR (3312011 5T) 18 - GEAR (20T) 19 - GEAR (31117T) 20 - MAIN DRIVE BRACKET 2 1 - SCREW (3x4)

22 121 N401 SOLENOID REGISTRATION ROLL (SOL 3) (REP 8.2)

23 - SPRING 24 - PAWL 25 121 N400 SOLENOID PAPER FEED (SOL 1)

(REP 8.1) - 121N421 SOLENOID PAPER FEED

(XD155DF) 26 - PAWL 27 - SCREW (4x6) 28 152N1633 MAIN MOTOR HARNESS

Parts List

PL 2.2 Reissue


Pk 3.WPTICS FRAME (1 OF 2) Item Part Description

1 - SCAN CABLE

2 - HALF RATE CARRIAGE

ASSEMBLY 3 62N139 EXPOSURE LAMP CARRIAGE

(REP 6.2) 4 - CABLE CLAMP

5 - SCREW (3x5)

6 - EXPOSURE LAMP HARNESS

7 - SCREW

8 - PULLEY STUD PLATE

9 - PULLEY

10 - PULLEY 11 - E-RING 12 - OPTICS FRAME 13 - SCREW (3x8) 14 - SCAN RAIL (REAR) 15 - SCAN RAIL (FRONT) 16 - SCREW 17 - E-RING 18 7N694 SCAN DRIVE GEARIPULLEY 19 - MOTOR TENSION SPRING 20 127K30270 SCAN DRIVE MOTOR (MOT 2)

(REP 6.3) 2 1 - SCAN DRIVE MOTOR MOUNTING

PLATE 22 - E-RING 23 - BEARING 24 - SPRING PIN (3MM) 25 - SCAN DRIVE PULLEY 26 - SCAN DRIVE BELT 27 - SCREW (3x4) 28 - SCAN CABLE HUB 29 - SCREW (4x6) 30 - SCAN CABLE DRIVE SHAFT 3 1 - BEARING

32 - WASHER 33 - OPTICS FRAME ASSEMBLY (REP

6.6)

Reissue


Parts List

PL 3.1


Pb 3.2 OPTICS FRAME (2 OF 2) Item Part Description

1 - SCREW (3x8)

2 - LENS COVER 3 - EXPOSURE LAMP HARNESS

4 - HARNESS GUIDE 5 152N1632 CCD HARNESS 6 - SCREW 7 62N141 LENSICCD MODULE (REP 6.5) 8 - - SCREW(3X8) 9 140N5112 SCAN HOME SENSOR (Q5) 10 - DOCUMENT GLASS CUSHION 11 - RIBBON GUIDE 12 - PROTECTOR SHEET 13 - DISCHARGE BRUSH 14 - OPTICS FRAME GUIDE 15 - UPPER DUPLEX PAPER GUIDE 16 - CAUTION LABEL 17 - CCDHARNESSCOVER 18 - CCD PWB COVER 19 - FERRITE HOLDER 20 - LOWER SHEET 2 1 - SCREW (4x12) 22 - FERRITE 23 - CUSHION 24 - SDF LEFT HINGE GUIDE 25 - SDF RIGHT HINGE GUIDE 26 - SCREW (3x8) (XD120F) 27 - WIRE BAND (XD120F) 28 - BAND (PLTIM) (XD120F) 29 - WIRE HOLDER (LWS-1 M)

(XD120F) 30 - CUSHION (XD155DF) 3 1 - CRlP HOLDER (XD155DF)

Parts List

PL 3.2 Reissue


PL 3.3 LASER ASSEMBLY Item Part Description

1 - SCREW (3x6)

2 - LASER HARNESS COVER

3 152N1718 LASER HARNESS (XDI 0011 0211 0411 03Fl 105Fl1 20Fl155F) (WIO [TAG 1 I )

- 152N1692 LASER HARNESS

(XD10011021104/103F/ 105Fi120F1155F) (W/[TAG 11) LASER HARNESS (XD125F/XD130DF)

4 - TIE WRAP

5 62N142 LASER MODULE (XDI 0011 0211 0411 03F/ 105F/120F/155F) (W/O [TAG 11)

- 62N173 LASER MODULE

(XD100/102/104/103F/ 105F/120F/155F) (W/[TAG 11) LASER MODULE (XD125FlXD130DF)

6 - SPRING

7 - SCREW

8 - SPIRAL WRAP (XD155DF)

Reissue

Workcenter. XD Series

Parts List

PL 3.3


PL 3.4 HALF RATE CARRlAGE ASSEMBLY item Part Description

1 - LIGHT SHIELD

2 - HALF RATE CARRIAGE

3 - SCREW (4x6)

4 - PULLEY

5 - GUIDE

6 - SCREW (4x6)

7 1 ON64 SLIDE BUTTON 8 - SCREW 9 - PULLEY BRACKET (REAR) 10 - CUSHION (REAR) 11 19E26730 MIRROR CLIP 12 62N140 MIRROR 13 - PULLEY BRACKET (FRONT) 14 - CUSHION (FRONT) 15 - HALF RATE CARRIAGE

ASSEMBLY

Parts List

PL 3.4 Reissue


PL 4.1 250 SHEET TRAY Item

1 2 3 4 5 6

Part Description PAPER PRESSURE PLATE RETARD PAD PRESSURE PLATE LOCK PAPER SIZE GUIDE FRONT PAPER GUIDE FRONT PAPER SNUBBER E-RING LABEL SCREW (3x8) WASHER GEAR LOAD LABEL REAR PAPER GUIDE REAR PAPER SNUBBER LIFT SPRING TRAY SPRING SPRING PLATE RELEASE TRAY FRAME LABEL 250 SHEET PAPER TRAY

Reissue 4/00 Parts List

Workcenter XB Series 5-1 7 PL 4.1


PL 5.1 PAPER FEEDING AND DRIVES Item Part

1 140N5109 Description TRAY 1 PAPER FEED SENSOR (Ql) (REP 8.3) SENSOR ACTUATOR ACTUATOR SPRING SCREW (3x1 0) UPPER FRONT PAPER GUIDE E-RING LOWER REGISTRATION ROLLER (REP 8.13) BEARING CLUTCH GEAR (26T) CLUTCH SLEEVE CLUTCH SPRING SPRING PIN CLUTCH BOSS E-RING CLUTCH BOSS CLUTCH SPRING CLUTCH SLEEVE CLUTCH GEAR (29T) BEARING PAPER FEED ROLLER (REP 8.6) GEAR (33T) GEAR (21129T) GEAR (30T) GEAR SUPPORT BRACKET GROUNDING PLATE TRAY DETECT SWITCH (52) (REP 8.14) DRUM RESET SWITCH (S6) TRAY DETECT SWITCH HARNESS (REP 8.5) BASE FRAME RETARD PAD RETARD ARM LIFT SPRING RETARD SUPPORT PLATE SPRING (XD100/102) PAPER GUIDE SCREW (4x1 2) RETARD PAD (XDI 04) SCREW (3x8) SENSOR COVER D-RST HARNESS SCREW (3x12) FRONT LEVER SPRING FRONT LEVER PLATE WASHER GUIDE (XD155DF) SCREW (4x12) (XD120F) FIXING PLATE (XD120F) JOINT GEAR (XD120F) E-RING (XD120F)

Parts List

PL 5.1 Reissue


PL 5.2 SINGLE SHEET BYFaBSS Item Part Description

1 22N933 SINGLE BYPASS ASSEMBLY 2 - GROUND WIRE

3 - TIE WRAP

4 - SCREW (3x6)

5 - PAPER FEED BRACKET

6 - GEAR (27T)

7 - E-RING

8 - SCREW 3x8)

9 - GEAR (16T)

10 - SPRING PIN 11 - BUSHING 12 22N932 TRANSPORT ROLLER (REP 8.7) 13 - BYPASS FRAME 14 - GROUNDING SPRING 15 - SCREW (3x6) 16 - ACTUATOR SPRING 17 - ACTUATOR 18 - SPRING 19 140N5106 SINGLE SHEET BYPASS FEED

SENSOR ((22) (REP 8.4) 20 - DUPLEX UPPER GUIDE 2 1 - SINGLE BYPASS GUIDE (R)

22 - SINGLE BYPASS GUIDE (F) 23 - SCREW (3x6) 24 22E22060 BYPASS ROLL 25 - SINGLE BYPASS FRAME 26 - SPRING 27 - PAPER FEED GEAR 28 - SCREW (3x6) 29 - GROUNDING SPRING 30 - SCREW (3x6) 31 - GROUNDING SPRING 32 - SCREW (4x12) 33 22N930 SINGLE BYPASS UPPER

ASSEMBLY

Reissue


Parts List

PL 5.2


PL 5.3 SlNGLE BYPASS COVER Item Part Description

1 42E1430 COROTRON CLEANER 2 - SCREW

3 - UPPERCOVER

4 110N783 SIDE DOOR INTERLOCK SWITCH (S3lS4) (24Vl5V) (REP 8.8)

5 - SCREW (2x16)

6 - SWITCH ACTUATOR

7 - CAUTION LABEL (XE)

Parts List 4/00 Reissue Ph 5.3 5-20 Workcenter XD Series

PL 5.4 MULTISHEET BYPASS COVER Item Part Description

1 42E1430 COROTRON CLEANER SCREW UPPER COVER SIDE DOOR INTERLOCK SWITCH (S3/S4) (24Vl5V) (REP 8.8) CAUTION LABEL (XE) SWITCH ACTUATOR

Reissue


Parts List

PL 5.4


PL 5.5 MULTISHEET BYPASS FEEDER ltem Part Description

1 5E10560 FEED ROLL (REP 8.15) 2 - E-RING

3 - GEAR (20T)

4 - ROLL SUPPORT

5 22E20680 RETARD ROLL (REP 8.1 6) 6 - SPRING PIN

7 - GEAR (16T)

8 - SHAFT 9 - BUSHING

10 - SUPPORT 11 - SCREW (3x8) 12 - UPPER GUIDE 13 - SCREW (3x6) 14 - GROUNDING SPRING 15 - CLUTCH BOSS 16 9E57550 FEED CLUTCH SPRING 17 5E9640 CLUTCH SLEEVE 18 - CLUTCH BOSS 19 - GEAR (27T) 20 - GEAR (20T) 2 1 - TIE WRAP 22 - GROUNDING WIRE 23 - SCREW (3x6) 24 - SCREW (3x6) 25 - SUPPORT PLATE 26 - CLUTCH SLEEVE 27 - CLUTCH SPRING 28 - CLUTCH BOSS 29 - MULTl BYPASS SOLENOID

(SOL4) (REP 8.17) 30 - SOLENOID SPRING 31 - RATCHET ARM 32 - RATCHET ARM 33 - SPRING 34 - SCREW (3x8) 35 - FRAME 36 - SCREW (4x12) 37 - GATE 38 - SUPPORT FRAME 39 - ARM 40 - HINGE 41 - SPRING 42 22N948 FEEDER ASSEMBLY

Parts List

PL 5.5 Reissue


PL 5.6 MULTISHEET BYPASS TRAY Item Part

1 50N231 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 -

Description

TRAY ASSEMBLY REAR GUIDE FRONT GUIDE TRAY COVER SPRING GEAR SCREW (3x6) TRAY BASE TRAY EXTENSION

Reissue


Parts List

PL 5.6


PL 5.7 TRAY 2 FRAME ASSEMBLY item Part Description

1 - FRONT COVER

2 - SCREW (4x12)

3 - REAR COVER

4 - LEFT TRAY GUIDE

5 - SCREW (4x12)

6 - REAR TIE PLATE

7 - RUBBER FOOT

8 - RIGHT TRAY GUIDE

9 809E11980 TRANSPORT COVER SPRING 10 - TRANSPORT COVER 11 22N970 IDLER ROLLER 12 9N1072 IDLER SPRING 13 31N159 ARM 14 2N1559 LOWER SIDE DOOR (USOMCL) - 21\11 576 LOWER SIDE DOOR (XE) 15 - SCREW (4x8) 16 - SCREW (3x1 6) 17 - TRAY 2 FEED ASSEMBLY 18 - TRAY 2 HARNESS 19 - 250 CASSETTE ASSEMBLY

Parts List

PL 5.7 Reissue


PL 5.8 TRAY 2 PAPER FEED ASSEMBLY Item Part Description

1 22N1029 TRAY 2 TRANSPORT ROLLER (REP 8.23)

2 - BEARING (B-F5-13)

3 - E-RING

4 - DRIVE FRAME

5 - GEAR (20T)

6 - SPRING PIN

7 - CLUTCH BOSS

8 - CLUTCH SPRING

9 - CLUTCH SLEEVE

10 - CLUTCH GEAR (29T) (REP 8.24) 11 - GEAR (40) 12 - ARM 13 809E12000 SPRING 14 - TRAY 2 HARNESS 15 110E5370 TRAY 2 PAPER FEED SENSOR

(Q7) (REP 8.20) 16 - ACTUATOR 17 - GROUND SPRING 18 121 N411 TRAY 2 PAPER FEED SOLENOID

(SOL 2) (REP 8.22) 19 - SCREW (3x6) 20 7N742 CLUTCH PAWL 21 809E12010 CLUTCH PAWL SPRING 22 - GEAR (1 8126T) 23 7E29490 GEAR (1 6T) 24 110N817 TRAY 2 DETECT SWITCH (S5)

(REP 8.21 ) 25 - TRAY 2 FEED ROLLER (REP 8.25) 26 - TRAY 2 FEED ASSEMBLY

Reissue


Parts List

PL 5.8


PL 6.1 FUSING ("sF 2) Item Part Description

1 - PAPER GUIDE (REP 10.10)

2 103N206 RESISTOR (112 W) 3 117N1312 GROUND WIRE 4 115N284 DISCHARGE BRUSH 5 - END COVER 6 - HEAT ROD SPRING (F) 7 - FUSER UPPER FRAME 8 - SCREW (3x6) 9 130E7840 THERMISTOR (RT1) (REP 10.4) 10 - SCREW (3x1 0) 11 7N695 STRIPPER FINGER (REP 10.11) 12 130E9190 THERMOSTAT (REP 10.9) 13 140N5110 FUSER JAM SENSOR (Q3) (REP

10.5) 14 - HEAT ROD SPRING (R) 15 - END COVER (R) 16 152N1661 HARNESS (230V) - 152N1624 FUSER ASSEMBLY HARNESS

(1 OOV) 17 - TIE WRAP 18 3E10140 RETAINING RING 19 7E14961 DRIVE GEAR (45T) 20 13E12780 BEARING 2 1 22E23440 HEAT ROLL (REP 10.2) 22 122N133 HEAT ROD (230V) (REP 10.8) - 122N115 HEAT ROD (120V) (REP 10.8) 23 - SCREW 24 126N70 FUSER ASSEMBLY (230V) (REP

10.1) - 126N58 FUSER ASSEMBLY (1 20V) (REP

10.1) - 126N96 ALTERNATE

24 ( 1 - 20, ITEM 1 ON PL6.2

Parts List

PL 6.1 Reissue


PL 6.2 FUSING (2 OF 2) Itern Part Description

1 - FUSER ASSEMBLY (PI0 PL 6.1 Item 24)

2 - E-RING 3 38N230 FUSER GATE (REP 10.12) 4 809E43360 GATE SPRING (NOT SPARED) 5 - SCREW

6 - FRONT PAPER GUIDE SHEET

7 - FRONT PAPER GUIDE

8 - GROUNDING STRAP

9 - HIGH TEMP CAUTION LABEL

10 - SCREW (3x12) 11 - FUSER LOWER FRAME 12 - PRESSURE ROLL STRIPPER

FINGERS 13 31 N166 PRESSURE ROLL ARM (F) 14 22N924 PRESSURE ROLL (REP 10.3) 15 - WASHER 16 9N1088 PRESSURE SPRING 17 13E5110 PRESSURE ROLL BEARING 18 31 1\11 67 PRESSURE ROLL ARM (R) 19 - HANDLE LABEL 20 600K87880 FUSER STRIPPER FINGER KIT

(USO/XCL ONLY) - 1 N305 FUSER STRIPPER ASSEMBLY

(XE ONLY)

Reissue


Parts List

PL 6.2


PL 6.3 OUTPUT TRANSPORT Part Description

UPPER EXIT ROLLER TENSION SPRING PWB INSULATOR EXlT SENSOR (Q4) (REP 10.7) SENSOR ACTUATOR EXlT GUIDE TENSION SPRING UPPER ROLLER GROUNDING SPRING CONTROL CONSOLE RIBBON CABLE FERRITE RETAINER FERRITE

Parts List

Pb 6.3 Reissue


PL 7.1 A ELECTRICAL COMPONENTS (PART 1 OF 2) item Part Description

1 - SCREW (3x6)

2 - PWB COVER

3 - CONNECTOR CAP

4 140N5114 GDI PWB 5 140N5113 GDI MEMORY PWB (4 MEG) - 140N5210 GDI MEMORY PWB (6MEG)

(XD155DF/XD130DF ONLY) 6 152N1662 (230V) - - CENTER FRAME HARNESS

(1 OOV) 7 - FUSERHARNESS

8 - MAIN PWB (REF PL7.1B ITEM 1) 9 - PWB MOUNTING BRACKET

10 - SCREW (3x1 0) 11 - SCREW (3x10) 12 152N1660 (230V) - 152N1623 FUSER HEAT ROD HARNESS

(1 20V) 13 140N5115 POWER SUPPLY PWB (120V)

(PSl)(REP 1.2, ADJ 9.1) (XDl 0011 0211 0411 25) (USOIXC)

- 140N5207 POWER SUPPLY PWB (120V)

(XD120F1130DF1125F I1 05Fl103F/155DF) (USOIXC)

- 140N5117 POWER SUPPLY PWB (230V)

(XD100110211041120F I1 O3F)(XE) 14 - SCREW 15 - SCREW (4x12)

16 - STIFFENER BAR

17 - BASE FRAME 18 - RUBBER FOOT 19 - 2ND TRAY CONNECTOR COVER 20 - 2ND TRAY GEAR COVER 2 1 108E3660 FUSE (1 5A)(250V) - - FUSE (F1) (1 0A) (250V) 22 108E5330 FUSE (F3) (15A) (250V) - - FUSE (F3) (5A) (125V) 23 117E9750 POWER CORD (60HZ) 24 - POWER RECEPTACLE (REP 1.4) 25 152N1652 GDI HARNESS 26 - TIE WRAP (XD155DF) 27 - FERRITE CORE (XD155DF) 28 130N911 DOCUMENT COVER CLOSED

SENSOR ((29) (XD155DF)

Reissue


Parts List

PL 7.1A


PL 7.1 8 ELECTRlCAL COMPONENTS (PART 2 OF 2) Item Part

1 140N5473

Description MAlN PWB (WIO [TAG 11) (XDlOO, XD102, XD104) (REP 1 . I , ADJ 9.1 ADJ 9.2) ALTERNATE (WIO [TAG I ] ) (XD100, XD102, XD104) MAlN PWB (W/[TAG I ] ) (XD100, XD102, XD104) MAlN PWB (WI[TAG 11) (XD105F, XDIOSF) MAlN PWB (WIO [TAG 11) (XD12OF)(SERIAL# DR7000501 -DR7061102) MAlN PWB (WIO [TAG 11) (XD120F)(SERIAL# DR7061103-DR7062812) MAlN PWB (WIO [TAG I ] ) (XD155DF) MAlN PWB (W/[TAG I ] ) (XD155DF) MAlN PWB (WIO [TAG I ] ) (XDI OSF)(SERIAL# FL7000501 -FL7071476) (XD1 OSF)(SERIAL# FL9000501 -FL9052780) MAlN PWB (WIO [TAG 11) (XD105F)(SERIAL# FL7071477-FL7072844) (XDI 03F)(SERIAL# FL9052781 -FL9053920) MAlN PWB (WI[TAG I ] ) (XDI20F) (WIO [TAG 11) (XD125F) MAlN PWB (XD130DF) MOUNTING BRACKET (NOT SPARED) BASE FRAME (NOT SPARED) PWB COVER (NOT SPARED)

Parts List

Pb 7.1 8 Reissue


Pb 7.2 DRUM CARTRIDGE CONTACT HOUSING

Part Description DRUM CARTRIDGE CONTACT HOUSING CHARGECOROTRONHARNESS GRID BIASIMAIN PWB HARNESS SCREW (3x6) CONTACT SPRING CONTACT SPRING CONTACT SPRING SCREW (3x8)


Workcenter XD Series 5-31 PI.. 7.2


PL 7.3 TRANSFEWDETAGK COROTRON ASSEMBLY Item Part Description

1 - DETACK COROTRON

2 - GUIDE

3 - INSULATOR

4 - FRONT GUIDE

5 - SCREW (3x6) 6 - CONTACT COVER (R)

7 - TENSION SPRING

8 600K15950 TRANSFER COROTRON WIRE 9 - SPRING BRACKET

10 - TRANSFER COROTRON SPRING 11 - BC SPRING

12 - GROUNDING SPRING 13 - CONTACT COVER (F) 14 - COROTRON HOUSING 15 - PLATE 16 - GROUNDING PLATE 17 19N415 TRANSFERIDETACK COROTRON

ASSEMBLY (REP 9.2)

Parts List

Pb 7.3 Reissue


PL 7.4 HARNESS'S ltern Part Description

1 - CL LEAD HARNESS

2 152N1632 ICU-CCD HARNESS 3 - CENTER FRAME HARNESS

(1 OOV) 4 152N1630 OP HARNESS 5 152N1633 MAIN MOTOR HARNESS 6 - DVSHARNESS

7 - PPD2 INTERFACE HARNESS

8 152N1623 HL HARNESS (100V)

Reissue


Parts List

PL 7.4


PL 8.1A PACKAGING AND ACCESSORIES item Part Description

TOP PACKING CUSHION (L) TOP PACKING CUSHION (R) POWER CORD TIE WRAP BAG BAG HALF RATE CARRIAGE SHIPPING SCREW SHIPPING STRAP BOTTOM PACKING CUSHION BOX SHIPPING CUSHION THUMB SCREW LABEL DOCUMENT COVER CUSHION PRESSURE BLOCK LEVER ALTERNATE PRINTER CABLE

0000021 B-SKW

Parts List 4/00 Reissue %>L 8.1 A 5-34 Workcenter XD Series

Ph 8.W PACKAGING AND ACCESSORIES (XB155BF ONLY) item Part Description

1 - TOP PACKING CUSHION (L)

2 - TOP PACKING CUSHION (R)

3 117E9750 POWER CORD (60HZ) 4 - TIE WRAP

5 - BAG

6 - BAG

7 - SHIPPING CUSHION

8 - SHIPPING CUSHION

9 - BOTTOM PACKING CUSHION

10 - BOX 11 - SHIPPING CUSHION 12 120E10520 THUMB SCREW 13 - LABEL 14 - DOCUMENT COVER CUSHION 15 - SHIPPING STRAP 16 26E39240 HALF RATE CARRIAGE

SHIPPING SCREW 17 7N696 PRESSURE BLOCK LEVER 18 117E19340 PRINTER CABLE - 11 7E18690 ALTERNATE 19 - PACKING CUSHION 20 - PACKING CUSHION

Reissue


Parts List

PL 8.dB


PL 8.2 DRUM AND TONER CARTRIDGES Item Part Description

1 6R914 TONER CARTRIDGE (USO) - 6R915 TONER CARTRIDGE (XCL) 2 13R551 DRUM CARTRIDGE (USO) - 13R552 DRUM CARTRIDGE (XCL)

Parts List

Pb 8.2 Reissue


PL 9.1A SBFIDSDF ASSEMBLY item Part Description

1 - DOCUMENT TRAY

2 - FRONT GUIDE

3 - REAR GUIDE

4 - FEED RACK

5 - SCREW (3X8X)

6 - GEAR

7 - SPRING

8 - LOWER COVER

9 50N274 DUPLEX TRAY (XD155DF) (DUPLEX)

10 - DSDF COVER (XD155DF) 11 - SDF FEED ASSEMBLY (REF: PL

9.2 Item 36) 12 - TIE WRAP 13 - SCREW (4x10) SCREW (4x12)

(XD155DF) 14 - SCREW (4x10) SCREW (4x14)

(XD155DF) 15 - SCREW (4x10) SCREW (3x10)

(XD155DF) 16 - SCREW (3x6) (XD155DF) 17 121 N419 DSDF DEFLECTION GATE

SOLENOID (SOL3)(DUPLEX) (XD155DF) (REP 5.29)

18 - LEVER (XD155DF)

19 - SPRING (XD155DF)

20 - STOPPER (XD155DF) 2 1 - MYLAR GUIDE

22 - SCREW (3x14) (XD155DF) 23 - MOTOR PAD (XD155DF) 24 - SCREW (3x8) (XD155DF) 25 - LEVER (XD155DF) 26 - BEARING (XD155DF) 27 - E RING (XD155DF) 28 50N272 DSDF DEFLECTION GATE

(XD155DF) 29 38N273 MYLAR GUIDE 30 50N257 BASE - 50N275 BASE (DUPLEX)(XD155DF) - 50N269 (XD103F, XD120F) 31 - CUSHION (XD155DF)

32 22N999 SDF ASSEMBLY (XD103F, XDl 2OF) (XE)

- 22N992 SDF ASSEMBLY (REP 5.1 5) - 22N1031 SDF ASSEMBLY

(XD155DFiXD130DF)

Reissue


Parts List

PL 9.lA


PL 9.1 8 SDFIDSDF ASSEMBLY Part 50N257 50N275 4N192 -

Description

BASE BASE (XD155DF) DOCUMENT COVER CUSHION SCREW (4x10) SCREW (4x14) (XD155DF) HINGE LEFT PAD PAD (XD155DF)(DUPLEX) E-RING (XD155DF) SDF EXlT ROLLER (DUPLEX)(REP 5.10) SPONGE (DUPLEX) SPONGE (XDl55DF) (DUPLEX) EXlT SHAFT EXlT SHAFT (XD155DF) (DUPLEX) SCREW (3x8) BEARING (XD155DF) E-RING (XD155DF) PRESSURE PLATE (XD155DF)(DUPLEX) SCREW (3x10) (XD155DF) WRAP SPRING (F) (XD155DF) WRAP SPRING (R) (XD155DF) SPRING SHAFT (XD155DF) SDF TRANSPORT ROLLER (REP 5.9) TRANSPORT SHAFT SPRING PAD (XD155DF)(DUPLEX) PAD (REF: PL 9.1 B ltem 5) HINGE RIGHT GROUND STRAP SCREW (3x14) (XD155DF) BASE PLATE GROUND SPRING (XD155DF) SCREW (3x8) GROUND SPRING (XD155DF) DSDF ASSEMBLY (BOTTOM) (PI0 PL 9.1A ltem 32)

Parts List

PL 9.1 1E% Reissue


PL 9.2 SDF/DSDF FEED ASSEMBLY ltem Part Description

1 2N1563 FEED ASSEMBLY TOP COVER (USO/XCL)

- 21\11 575 FEED ASSEMBLY TOP COVER

(XE) 2 14N331 PAD 3 - PAPER GATE SPRING

4 31 N161 ARM 5 - PAPER GATE

6 - SCREW (3x8)

7 140N5199 SDF SENSOR PWB (REP 5.16) 8 152N1656 SDF SENSOR HARNESS 9 120N284 SET DETECT ACTUATOR 10 120N285 SENSOR ACTUATOR 11 121N410 SDF FEED SOLENOID (SOL 1)

(REP 5.17) 12 - SCREW (3x4) SCREW (3x6)

(XD155DF) 13 31N160 SOLENOID ARM 14 9N1009 SPRING - 9N1037 SPRING(DUPLEX)(XD~~~DF) 15 - E RING 16 7N738 CLUTCH GEAR (REP 5.18)

(DUPLEX) 17 16N176 CLUTCH SLEEVE (REP 5.18) 18 9E57580 CLUTCH SPRING (REP 5.1 8) 19 - CAM BOSS (REP 5.18) 20 16E9640 BUSHING 21 6N892 CLUTCH SHAFT 22 9N1031 TENSION SPRING 23 20N464 2OMXE PULLEY 24 - E RING 25 9N1036 CLUTCH PAWL SPRING 26 7N739 CLUTCH PAWL 27 22N977 RETARD PAD(DUPLEX) (REP

5.19) 28 7E29490 GEAR (1 6T) 29 - SPRING PIN 30 - GEAR (20T) 31 5E10560 FEED ROLLER (REP 5.19) 32 6N891 FEED SHAFT 33 9N1012 SPRING 34 31N162 ARM 35 IN280 LOWER COVER 36 - SDF FEED ASSEMBLY (REP 5.22)


Workcenter XD Series 5-39 PL 9.2


PL 9.3 SBF TRANSPORT ASSEMBLY Item Part Description

1 - DOCUMENT GUIDE

2 - SCREW (3x8) 3 - SCREW 4 - GEAR (27T)

5 - DRIVE ARM 6 - SCREW (3x4)

7 127N988 SDF DRIVE MOTOR (MOT 1 ) (REP 5.7)

8 - GROUND WIRE

9 - SDF HARNESS

10 - TIE WRAP 11 9N1071 SPRING 12 - DRIVE FRAME 13 - E RING 14 - WASHER 15 - DRIVE BELT (83MXE4.8) 16 - GEAR (48Tl15T) 17 - SPRING PIN (2-9) 18 - BEARING 19 - BEARING 20 1 N281 REAR FRAME 2 1 - RETARD PAD 22 15N298 PRESSURE PLATE 23 - PRESSURE SPRING 24 - FEED ASSEMBLY LATCH 25 38E13480 PAD 26 - PULLEY 27 - TRANSPORT DRIVE BELT (REP

5.6) 28 - PAPER ADVANCE KNOB 29 - EXIT GUIDE SPRING 30 - SDF DOCUMENT TRANSPORT 31 130N854 SDF DOCUMENT PATH SENSOR

(Q3) (REP 5.8) 32 22N979 ROLLER, EXIT 33 - DISCHARGE BRUSH 34 - DOCUMENT GUIDE 35 38N261 REFLECTOR 36 22N978 TRANSPORT ROLLER (DUPLEX) 37 2N1573 SDF FRONT COVER (XD103F,

XD120F) (XE) - - SDF FRONT COVER

38 - SDF REAR COVER

Parls List

PL 9.3 Reissue


PL 9.4 SDF/DSDF TRANSPORT ASSEMBLY (XD155DF=/XD130DF) item Part Description

1 38E13480 PAD 2 - RETARD PAD 3 15N298 PRESSURE PLATE 4 - PRESSURE SPRING 5 - UPPER PAPER GUIDE 6 22N1001 DSDF EXIT ROLLER

(DUPLEX)(REP 5.25) 7 - DISCHARGE BRUSH 8 - LOWER PAPER GUIDE 9 - SCREW (3x8) 10 - DOCUMENT GUIDE 11 - SDF HARNESS 12 - SCREW (3x6) 13 127N988 SDF DRIVE MOTOR (MOT1) (REP

5.20) I 4 - PAD 15 121 N420 DSDF EXIT ROLL SOLENOID

(SOL2) (DUPLEX)(REP 5.24) 16 - TIE WRAP 17 - DRIVE FRAME 18 - SCREW (3x4) 19 - SCREW (3x5) 20 - E-RING 2 1 - WASHER 22 - DRIVE BELT 23 - GEAR (48T115T) 24 - SPRING PIN 25 - BEARING 26 - GEAR (30T) 27 - BEARING 28 121 N418 DSDF TRANSPORT ROLL

CLUTCH (CLl)(DUPLEX) (REP 5.31)

29 - E RING 30 - BRACKET 31 - OPEN & SHUT LOCK SPRING 32 - SCREW (3x12) 33 - Y 22MXE PULLEY 34 - TRANSPORT DRIVE BELT 35 - PAPER RELEASE KNOB 36 - EXIT GUIDE SPRING 37 130N854 SDF DOCUMENT PATH SENSOR

(Q3) (REP 5.21) 38 - SDF DOCUMENT TRANSPORT 39 - DUPLEX GATE 40 22N1000 DUPLEX TRANSPORT ROLLER

(DUPLEX)(REP 5.27) 41 - DOCUMENT GUIDE 42 - REFLECTOR 43 22N978 TRANSPORT ROLLER (REP 5.26) 44 - SLEEVE 45 - TRANSPORT ASSEMBLY (REP

5.23) (PI0 PL 9.1 A Item 32)

Reissue


Parts List

PL 9.4


Part Number index Table 1 Part Number Index

Parts List 4/80 Reissue

Part Number index 5-42 Workcenter XD Series

Table 1 Part Number lndex Table 1 Part Number lndex

Bart Number Part List

31N167 PL 6.2

38N230 PL 6.2

38N254 PL 9.1 B

38N261 PL 9.3

38N273 PL 9.1 A

38N274 PL 1.1

38N275 PL 1 .1

38N278 PL 9.1 8

38N279 PL 9.1B

38E13480 PL 5.1

Reissue


Parts List

Part Number lndex


Table 1 Pala Number lndex

.

140N5412 PL 7.1 B

140N5413 PL 7.1 B

140N5415 PL 7.1 B

140N5473 PL 7.1 8

140N5474 PL 7.1 B

140N5475 PL71B

140N5500 PL71B

140N5641 PL 1.3

152N1622 PL 7.2

I 152N1623 PL 2.1

PL 7.1A

fable 1 Part Nurnber lndex

Parts List

Part Number lndex

Part Number

90N140

90N144

1 103N206

108E3660

108E5330

11 ON783

Reissue


Part List

PL 1.1

PL 1 .1

PL 6.1

PL 7.1 A

PL 7.1A

PL 5.3

Table 1 Part Number lndex


Workcenter XD Series 5-45 Part Number Index


6 General Pracedures Diagnostics

EnteringIExiting Diagnostics ................................................................................... Input Codes ................................................................................................................... Output Codes .............................. ......... ........................................................................... Counter Data Codes ..................................................................................................... Counter Reset Codes .......................... ......... ................................................................... Displaying Status Subcode ............................................................................................. Status Code Clear ......................... .. .......................................................................... Initializing the CopierIPrinter ........................................................................................... Adjustment Codes ......................................................................................................... Configuration Codes ....................................................................................................... Total Copy Count Read ....................... .. .....................................................................

... Drum Cartridge Count Read ........................... .. .......................................................... Drum Cartridge Count Clear ........................................................................................... GP1 Image on Photoreceptor ...................... .... .........................................................

User Simulation Mode Programmable Settings ................ .. .............................................................................

Product Specifications Physical Characteristics .................................................................................................. Installation Space Requirements .................................................................................... Electrical Requirements ..................... ...... ................................................................ CopierIPrinter Specifications ........................... .. .........................................................

Supplemental Tools and Supplies Supplemental Tools and Supplies ...................................................................................

Lot Number ldentification Lot Number Identification ...................... .. .....................................................................

General Service Notes General Service Notes ................................................................................................... Glossary of Terms ............................... .... ........................................................................ Notes: ..............................................................................................................................


General Procedures


General Procedures


EnteringIExiting Diagnostics 1. Switch on the power.

NOTE: Step 2 must be performed within 4 seconds to enter diagnostics.

2 Press the Clear button, press the lmage Quality button, press the Clear button, and press the lmage Quality button.

a. All lamps on the Control Console will go out.

b. The copy count display will become blank.

3. Using the Copy Quantity button(s), select the number that corresponds to the desired diagnostic test.

4. Press Start. 5. Using the Copy Quantity button(s), select the number that corresponds to the desired

subcode.

a. Pressing the Copy Quantity "ones" button increases the count by one. Pressing the Copy Count "tens" button increases the count by 10.

b. Pressing and holding the %button while pressing the Copy Quantity "ones" button will decrease the count by one. Pressing and holding the % button while pressing the Copy Quantity "tens" button will decrease the count by 10.

6. Press the Start button.

NOTE: When exiting diagnostics, the number of times Clear needs to be pressed depends on the diagnostic code that is entered.

7. To exit diagnostics, either switch the power off, then on, or press the Clear button until the Ready LED illuminates and a copy quantity of 1 appears in the Copy Quantity display.

Input Codes An lnput Code is entered to check the operation of a sensor or a switch. Enter the code for the component. Manually actuate the component while observing the appropriate lamp on the Control Console. Testing input components requires that the lamps on the Control Console function correctly.


Table 1 lnput Codes

General Procedures

EnteringIExiting Diagnostics, lnput Codes

Code 2-[02]

30-[01]

30-[01]

30-[01]

30-[01]

30-[OI]

Input Component

SDF Sensor Status Set Detect Sensor Document Path Sensor Document Cover Closed Sensor Position Sensor

Paper Feed Sensor Q1

Fuser Jam Sensor Q2

Paper Exit Sensor Q3

Bypass Tray Paper Sensor

New Drum Cartridge Sensor

Control Console Lamp

Toner Cartridge LED Paper Jam LED Drum Cartridge LED SDF Jam LED

Toner Cartridge LED

Paper Jam LED

Drum cartridge LED

Image Quality Auto LED

RIE LED


Output Codes Enter an Output Code to check the operation of an output component (clutch, motor, solenoid etc.) or to output the Grid Bias, Transfer Corotron, or Developer Bias voltage.

Table 1 Output Codes

Code

1-[Ol]

2-[03]

2-[04]

2-[05]

2-[06]

2-[07]

5-[OI]

Output Component

Scan Drive Motor MOT2

SDF Drive Motor MOT1

5-[02]

5-[03]

6-[OI]

6-[02]

8-[06]

Description

The optics will scan at a speed that corresponds to the selected magnification when the Start button is pressed. The Drum Cartridge LED will illuminate when the Scan Home sensor is in the home position.

The SDF Motor operates for 10 seconds at a speed

SDF Feed Solenoid SOLl

DSDF Pinch Roll Solenoid SOL2

DSDF Exit Roll Clutch CLl

DSDF Deflection Gate Solenoid SOL3

Control Console LED

10

Table 1 Output Codes

that corresponds to the current magnification.

The SDF Paper Feed Solenoid cycles 20 times between On (500 ms) and Off (500 ms) when the Start Button is pressed.

The DSDF Exit Pinch Roll Solenoid SOL2 cycles 20 times between On (500 ms) and Off (500 ms) when the Start Button is pressed.

The DSDF Exit Roll Clutch CL1 cycles 20 times between engaged (500 ms) and disengaged (500 ms) when the Start button is pressed.

The DSDF Deflection Gate Solenoid SOL3 cycles 20 times between On (500 ms) and Off (500 ms) when the Start Button is pressed.

The LEDs on the Control Console will illuminate for check

Heat Rod HTRl and Exhaust Fan MOT3

Exposure Lamp

Paper Feed Solenoid SOLl (Tray I ) , Paper Feed Solenoid SOL2 (Tray 2), Alternate Tray Feed Solenoid

Registration Roller Sole- noid check

Transfer Corotron Voltage

General Procedures

Output Codes

25-[OI]

25-[lo]

61-[03]

64-[Ol]

five seconds when the Start button is pressed.

The heat rod will pulse on five times each time the Start button is pressed. The Exhaust Fan will rotate in the high speed mode.

The exposure lamp will illuminate for five seconds each time the Start button is pressed.

The paper feed solenoid for the selected paper tray will cycle on and off 20 times when the Start button is pressed.

The registration roller solenoid will cycle on and off 20 times when the Start button is pressed.

When the Start button is pressed, the Transfer Corotron output is present for 30 seconds. This measurement is made at the Transfer Corotron Plate with the Side Door open and the Side Door Interlock Switch (S3lS4) actuated.

Toner Motor MOT4

Description Code

Voltage: +I200 VDC (not under load)

The toner motor will operate for 30 seconds when the Start button is pressed.

Output Component

Main Drive Motor and Developer Bias Voltage

Polygon Motor operation check

Polygon Motor (HSYNC output) check

Internal Test Pattern

The main motor will operate for 30 seconds when the Start button is pressed. The Developer Bias Voltage, Charge Corotron voltage, and Grid Bias voltage will also be present for 30 seconds if the Toner Cartridge is installed.

The polygon motor operates for 30 seconds when the Start button is pressed.

HSYNC is performed and the Polygon Motor is run for 30 seconds when the Start button is pressed. Fault Code E7-03 Laser Problem will set when the control logic fails to detect HSYNC.

The copierlprinter produces a solid grey test print when the Start button is pressed.

Counter Data Codes

Table 1 Counter Data Codes

Code 1 Copier Counter Data I

22-[05] /Total Copies

The copy count will flash 3 digits at a time, 2 times (6 digits) 000 3 234 (Example shows a copy count of 234.)

he drum cartridge count will flash 3 digits at a time. 2 times (6 digits).

22-[I 21

The display will pause about 2 seconds between counts.

Drum Cartridge Count Check

The scanner counter value will flash 3 digits at a time, 2 times (6 digits).

22-[I 41

22-[21]

I / 000 -t 234 (Example shows a scanner count of 234.) I

000 -t 234 (Example shows a drum cartridge count of 234.)

The PROM version is displayed as 3 digits when the Start button is pressed.

Scanner Counter Check

Counter Reset Codes A code is entered to reset or disable drum count data.

Table 1 Counter Reset Codes

Scanner Counter Clear When Start is pressed, the scanner counter value is reset to 000-000.

Code

24-[07]


Copier Counter Data

Drum Cartridge Count Clear When Start is pressed, the drum copy count will reset to 000-000.

General Procedures

Counter Data Codes, Counter Reset Codes


Displaying Status Subcode Status Code Clear

/ 14 I Status Code Clear - Codes other than U2

If a status code which is displayed is associated with more than one subcodes, press the Start A code is entered to clear a U 2 or other status code. button to vlew the subcode.

Table 1 Status Code Clear Codes

Code

General Procedures

Displaying Status Subcode, Status Code Clear

Status Code

16


When Start IS pressed, Status codes other than U2 will be cleared

U2 Status Code Clear When Start 1s pressed, a U 2 Status code w~l l be cleared

initializing the CopierlPrinler CWkBTtlON

Changes lo the factory default sell~ngs wbtch exist pnor lo iniiiaiization will be lost twhen the copieriprinler ~nitiaiizes Check and record aii Configuration Codes Adjustment Codes and Prograwmahie Selbngs Features before inifiairzing the c~pier/~oiinier

NOTE: When diagnosis indicates that the Main PWB may require replacement, initialize the copier/printer before changing the Main PWB. Operate the copier/printer after completing the initialization process to determine if the problem still exists.

1. Enter the d~agnost~c mode and check all Conf~gurat~on Codes, Adjustment Codes and Programmable Settlngs Features. Record all settlngs whlch are drfferent than the factory default settrngs.

2. Ex~t the d~agnost~cs mode.

3. Initialize the copierlprinter.

a. Ensure that the Preset Reduclion/Enlargement LED is set to the 100% setting.

b. Perform the following within four seconds:

press the Clear button

press the I mage Quality button

press the Clear button again

press the Preset ReductionlEnlargement button

The display will go blank.

c. Enter the Initialization Code 88-[I] and press the Start button.

The copieriprinter will initialize and resume operation in the Ready mode.

4. Enter the diagnostic mode and re-enter all of the Adjustment Codes and Configuration Codes which were programmed prior to initialization.

5. Re-enter the Programmable Features Settings which were present prior to initialization and then press the Clear button to resume normal machine operation.


General Procedures

initializing the Copierllarinter


Adjustment Codes A code is entered to perform an adjustment.

Code 1 unction 1 Range

(High mode)

and Developer Bias Voltage

-400 to -450 VDC

-380 +I- 20 VDC

26-[43] 1 Side Edge Erase 10 to 5.0 mm

Table 1 Adjustment Codes

The Developer Bias Voltage, Charge Corotron voltage, and Grid Bias voltage will also be present for 30 seconds if the Toner Cartridge is installed.

Default ADJ

ADJ 9.2

ADJ 9.2

ADJ 9.1

Description

NOTE: Check that the Grid Bias Voltage (Low mode) 8-[3] is within range before checking and/or adjusting the Grid Bias Voltage (High mode).

When the Start button is pressed, the Charge Corotron output is present in the High Mode for 30 seconds. When the Start button is pressed, the Charge Corotron output is present in the Low Mode for 30 seconds.

The main motor will operate for 30 seconds when the Start button is pressed.

Code Erase Amount (mm) 0=0 mm 1=0.5 mm 2=1.0 mm 3=1.5 mm 4=2.0 mm (default) 5=2.5 mm 6=3.0 mm 7=3.5 mm 8=4.0 mm 9=4.5 mm 10=5.0 mm

2.0 mm

If the Toner Cartridge is removed before this code is entered, only the Main Motor is energized.

When the Start button is pressed, the code number for the side edge erase amount is displayed.

Code Temperature (Degrees C) 0=175 1 =I80 2=185 3=190 default (all models except XD130df and XD155df) 4=195 default (XD130df and XD155df) 5=200

190°C

To change the fuser temperature, press the Copy Quantity "ones" button to select the code for the desired temperature and then press the Start button.

To change the side edge erase amount, press the Copy Quantity "ones" button until the desired code is displayed, then press the Start button.

When the Start button is pressed, the code number for the fuser temperature is displayed.

General Procedures

Adjustment Codes Workcentre XD SERIES

Table 1 Adiustment Codes

Range Default ADJ Description

155 to1 80% 165°C When the Start button is pressed, the code number for the multi-copy fusing temperature is displayed.

NOTE: To reduce heat build up in the machine during jobs of 20 copies or more, the fusing temperature is lowered to the selected value in the list below when the twentieth copy is reached.

Code Temperature (Degrees C) 0=155 1=160 2=165 default (all models except XDI 30df and XD155df) 3=170 default (XDI 30df and XD155df) 4=175 5=180

To change the multi-copy fusing temperature, press the Copy Quantity "ones" button to select the code for the desired temperature and then press the Start button.

When the Start button is pressed, the code number for the current duplex copying fusing temperature shift is displayed.

NOTE: The temperature shift which is selected is added to the currently selected Fuser Tempera- ture (refer to Adjustment Code 43-[I]).

Code Temperature (Degrees C) o=+/-0 1 =-8 2=-6 3=-4 4=-2 5=+/-0 6=+2 7=+4 8=+6 9=+8

To change the duplex copying fusing temperature, press the Copy Quantity "ones" button to select the code for the desired temperature shift and then press the Start button.


General Procedures

Adjustment Codes



Ixposure Adjust- nent

mage Magnifica- ion (Front to Rear) Zdjustment: Zutomatic

mage Magnifica- ion (Front to Rear) Zdjustment: vlanual

mage Magnifica- ion (Lead Edge to rrail Edge)

-ead Edge 3eletion

lange 1 Default

lmage Quality Mode I Illuminated LED Auto Auto mode LED Text Text mode LED Photo Photo mode LED Toner Save Toner Save LED

LDJ

\DJ 6.l

To change an exposure setting value, press the Copy Quantity buttons until the desired settin!: appears in the Copy Quantity display.

Description

When the Start button is pressed, the exposure setting for Auto mode is displayed. To view the settings for the other modes, press the lmage Quality button until the appropriate LED or LED illuminate.

iDJ 6.8

To change magnification, press the Copy Quantity buttons. lncreasing the number increases tl magnification. Decreasing the number decreases the magnification.

Press the Clear button to exit and store the new setting or settings.

Press the Image Quality button until only the Auto lamp is lit, then press the Start button. The machine scans the reference line on the calibration strip, calculates the correct magnificatic and automatically adjusts the setting. The adjusted setting appears in the Quantity display.

iDJ 6.8

Press the Clear button to exit the mode.

Press the Image Quality button until only the Text lamp is lit. The current setting is displayed i the Quantity display.

To change magnification, press the Copy Quantity buttons. lncreasing the number increases tl magnification. Decreasing the number decreases the magnification.

iDJ 6.8

I Press the Clear button to exit and store the new setting

Press the Clear button to exit and store the new setting.

Press the Image Quality button until only the Photo lamp is lit. The scan speed is adjusted.

To change Lead Edge Deletion, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.

\DJ 8.2

To decrease the lead edge deletion, decrease the number. To increase the lead edge deletion, increase the number.

Press the image Quality button until only the Text lamp is lit. The Lead Edge Deletion setting is displayed.

I Press the Clear button to exit and store the new setting.

General Procedures

Adjustment Gsdes

Table 1 Adiustment Codes

50-[Ol] Lead Edge Regis- - Code

50-[Ol]

tration (Scan Start Timing)

This setting affects the Scan ON signal timing.

Function

Trail Edge Deletion

To change Trail Edge Deletion, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.

To decrease the trail edge deletion, decrease the number. To increase the trail edge deletion, increase the number.

Range

00 to 99


Press the lmage Quality button until only the Photo lamp is lit. The Lead Edge Registration (Scan Start Timing) setting is displayed.

To change the timing of the Scan ON signal, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.

Default

50

To decrease the distance between the image and the lead edge of the paper, enter a higher number. This action causes the scan to start sooner. To increase the distance between the image and the lead edge of the paper, enter a smaller number. This action delays the scan.

ADJ

ADJ 8.3

This setting affects the Registration Roller ON timing.

Description

Press the Image Quality button until the Auto, Text, and Photo lamps are lit. The Trail Edge Deletion setting is displayed.

50-[Ol]

Edge Registration (Scan Start Tim-

This setting affects the Scan ON signal timing when copies are made from the SDFI DSDF.

Lead Edge Registration

To change the Lead Edge Registration, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.

To decrease the distance between the image and the lead edge of the paper, enter a higher number. To increase the distance between the lead edge and the image, enter a lower number.

00 to 99

Press the lmage Quality button until the Auto and Text lamps are lit. The SDFIDSDF Lead Edge Registration setting is displayed.

50

ADJ 8.5

(To change the setting, press the Copy Quantity buttons. An increase of 1 produces a shin of 0.1 (


NOTE: Power the copier/printer off and then on before making the SDF/DSDF Lead Edge Regis- tration adjustment. Make the adjustment immediately after turning on the power.

To move the image toward the lead edge of the paper, enter a lower number. To move the image away from the lead edge of the paper, enter a higher number.

ADJ 8.4



Press the Image Quality button until only the Auto lamp is lit. The Lead Edge Registration setting is displayed.


General Procedures

Adjustment Codes


Code

50-[I 01

Paper Tray Bypass (XDlOO/XD102/ XD103flXD120fl

50-[I 01

Function

Center Offset Adjustment:

Alternate Paper Tray (XD104/XD105f/ XDl30df/XD155df)

Paper Tray1 and Paper Tray 2

Center Offset Adjustment:

50-[lo]

Range

00 to 99

00 to 99

(XDl 03f/XD105f/ XD120f/XD125f/ XD130df/XD155df)

Default

50

Center Offset Adjustment: Print Position

Table I Adjustment Codes

ADJ Description 1

00 to 99

50-[I 01

Paper Tray 1 : Press the lmage Quality button until the Auto and Paper Tray 1 lamps are lit. Paper Tray 2: Press the lmage Quality button until the Auto and Paper Tray 2 lamps are lit.

00 to 99 Center Offset Adjustment: Scan from SDFJDSDF

1 The Center Offset setting is displayed. I

50

To change the Center Offset setting, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.

To shift the image toward the front of the machine, increase the number. To shift the image toward the rear of the machine, decrease the number.


Press the lmage Quality button until only the Auto lamp is lit. The Center Offset setting is displayed.

I I To change the Center Offset setting, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.



Press the lmage Quality button until the Auto and Alternate Tray lamps are lit. The Center Offset setting is displayed.

I I To change the Center Offset setting, press the Copy Quantity buttons. An increase of 1 produces a shift of 0.1 mm.



Press the lmage Quality button until the Auto, Text and Photo lamps are lit. The Center Offset setting is displayed.


I I To shift the image toward the front of the machine, decrease the number. To shift the image toward the rear of the machine, increase the number.

1 /Press the Clear button to exit and store the new setting. I

General Procedures



Adjustment: Scan

Scan from Docu- ment Glass

Buckle: Paper Tray Bypass

il -[02] Registration Buckle: Paper Tray 1 and1 or Paper Tray 2

Zange

)O to 99

51-[02] Registration Buckle: Alternate Paper Tray (XD104/XD105fl XD130dflXDI 55df)


IDJ

To shift the image toward the front of the machine, decrease the number. To shift the image toward the rear of the machine, increase the number.

Description

Press the lmage Quality button until the Auto and Text lamps are lit. The Center Offset setting is displayed.

Press the Clear button to exit and store the new setting

Paper Tray 1 : Press the lmage Quality button until the Auto and Paper Tray 1 lamps are lit. Paper Tray 2: Press the lmage Quality button until the Auto and Paper Tray 2 lamps are lit.

The setting for the selected Paper Tray is displayed in the Copy Quantity display and the LED for the selected magnification is lit.

To change the setting, select the desired magnification, then press the Copy Quantity buttons. To increase the buckle, increase the number. To decrease the buckle, decrease the number.

I Press the Clear button to exit and store the new seiting(s).

Press the lmage Quality button until the Auto lamp flashes. The Paper Tray setting is displayed in the Copy Quantity display and the LED for the selected magnification is lit.

To change the setting, select the desired magnification, then press the Copy Quantity buttons.

To increase the buckle, increase the number. To decrease the buckle, decrease the number.

Press the Clear button to exit and store the new setting(s).

Press the lmage Quality button until the Auto and Alternate Paper Tray lamps are lit. The Alternate Paper Tray setting is displayed in the Copy Quantity display and the LED for the selected magnification is lit.

To change the setting, select the desired magnification, then press the Copy Quantity buttons.

To increase the buckle, increase the number. To decrease the buckle, decrease the number.

Press the Clear button to exit and store the new setting(s).

4/00 General Procedures

Workcentre XD SERIES 6-1 3 Adjustment Codes



1 Function /Range /Default

(XDI 03f/XD105f/ XDl 2OflXD125fl

SDFIDSDF 00 to 99 Exposure Correc- tion

50

If the copy output is acceptable when copies are run from the Document Glass but is consistently either too light or too dark when run from the SDF, make the appropriate adjustment below:

ADJ

Increase the setting to obtain darker copy output. Decrease the number to obtain lighter copy output

Description

The current setting for SDF Exposure is displayed when this diagnostic code is entered.

To change the setting, press the copy quantity buttons until the new value is displayed, then press the Start button. The new value is stored and a copy is made. If necessary, repeat the process until the output has the desired density.

I I Press the Clear button to store the setting and exit the Diagnostic mode.

General Procedures


Configuration Codes CAUTION

The correct selbngs for the machine being serviced can be deferm~ned from the informahon tn ihe Descnpt~on column ~n Table 1

These codes allow the d~splay~ng or chang~ng of varlous mach~ne conf~gurat~ons


Workcentre XD SERIES 6-1 5 Configuration Codes

Codes

Description

When the Start button is pressed after entering 22-[14], the P-ROM version displays as three digits on the Copy Quantity display.

When the Start button is pressed after entering 26-[Ol], the current tray configuration (0 or 1) is displayed:

0 = Single sheet bypass 1 = Alternate Tray

To change the configuration, press the Copy Quantity "ones" button until the desired code is displayed, then press the Start button.

When the Start button is pressed after entering 26-[02], the current SDF configuration (0, 1 or 2) is displayed:

0 = Without SDF 1 =With SDF 2 = Not available


When the Start button is pressed after entering 26-[03], the current Paper Tray 2 configuration (0 or 1) is displayed:

0 = Without Paper tray 2 1 = With Paper tray 2


When the Start button is pressed after entering 26-[04], the current duplex code number (0 or 1) is displayed:

0 =Without Duplex 1 = With Duplex


Table I Configuration

ADJ Code

22-[I 41

26-[OI]

26-[02]

26-[03]

26-[04]

Range

-

0 or 1

O o r l o r2

0 or 1

0 or 1

Function

P-ROM version

Tray Configuration

SDF Setting

Paper Tray 2 setting

Duplex setting

Default


Table 1 Configuration Codes

Function

Paper size config ration

Copy rate

Trail edge deletio

CE mark application

Drum cartridge lii end

Memory capacity (Main PWB)

0, 12, 15 cprr

ADJ 1 Description

When the Start button is pressed after entering 26-[06], the current paper size configuration (0, 1 or 2) is displayed:

0 = Inch series 1 = AB series 2 = Japan AB Series


When the Start button is pressed, the machine copy rate is displayed. This setting cannot be changed from the Control Panel. To determine the copy rate for the machine, refer to the section CopierIPrinter Specifications, Table 1. When 26-[20] is entered, the currently active code number (0 or I ) is displayed:

0 = Trail edge deletion is allowed 1 = Trail edge deletion is not allowed


When 26-[30] is entered, the currently active code number (0 or 1) is displayed:

0 = CE mark application control off 1 = CE mark application control on


When 26-[38] is entered, the currently active code number (0 or 1) is displayed:

0 = End of life disabled 1 = End of life enabled


When 26-[39] is entered, the currently active code number (0, 1 or 2) is displayed:

NOTE: Some early production XDlPOf machines were built with 6 MBytes of memory, not the 4 MBytes that is standard for the XD120f. On these early machines, the Memory Capacity configuration code will appear as "2,"and the machine will operate normally. If the GDI Memory Board on an XD120f is replaced, reset this configuration code to "I."

0 = No memory 1 = 4 Mbyte (all WorkCentre XD Series models except XD155df and XD130df) 2 = 6 Mbyte (XD130df and XD155df) See Note below.


General Procedures

Configuration Codes WorkCentre XD SERIES

Table 1 Configuration Codes

Code

26-[40] Polygon motor off 10, 1, 2, 3

Function

O=Oseconds 1 = 30 seconds 2 = 60 seconds 3=90seconds

LDJ Range


Description

When 26-[40] is entered, the currently active code number (0, 1, 2 or 3) is displayed:

Default


Workcentre XD SERIES 6-1 7 Configuration Codes


Total Copy Count Read Drum Cartridge Count Read 1. Enter diagnostics. 1.

2. Record the total copy count. 2.

a. Enter code 22-[05].

b. The copy count will flash 3 digits at a time, 2 times (6 digits), then repeat the sequence indefinitely. The most significant digits will flash first.

For example, 000 + 234 (example shows a Copy count of 234.)

c. The display will pause about 1 second between counts.

3. To end the copy count read, press the Clear button. 3.

Enter dlagnostlcs

Record the drum cartr~dge copy count

a Enter code 22-[12]

b The drum count w~l l flash 3 d~glts at a t~me, 1 t~mes (6 d~g~ts), then repeat the sequence ~ndefln~tely The most s~gn~flcant d~g~ t s will flash flrst

For example, 000 + 234 (example shows a drum count of 234 )

c The dlsplay w~l l pause about 1 second between counts

To end the drum count read, press the Clear button

General Procedures 4/00 Total Copy Count Read, Drum Cartridge Count Read 6-1 8 Workcentre XD SERIES

Drum Cartridge Count Clear 1 Enter diagnost~cs.

2. Enter code 24-[07].


4. The drum cartridge count will reset to 0.

5. Exit diagnostics.

GP1 Image on Photoreceptor 1. Open the document cover and prepare the copier to make a copy of Side €3 of the Stan-

dard Test Pattern (82P524).

2. Leaving the document cover open, press the Start button. (The carriage will begin to scan.) Open the copier or turn off the power when the carriage reaches the center. This will cause a paper jam.

3. Clear the paper jam, being careful not to disturb the image on the photoreceptor.

4. Observe the image on the photoreceptor.

5. Repeat steps 1 through 4 two more times, or as required.


- - - - - - - - - -

General Procedures

Drum Cartridge Count Clear, GP1


Programmable Settings Features 0-9 & 11-19 To change a programmable setting, refer to Table I.

NOTE: Programmable features can only be accessed while the copier is in the Ready mode.

1. Press the lmage Quality button until the Toner Save LED illuminates.

2. Press the lmage Quality button again and hold it for 4 to 6 seconds.

The Auto LED illuminates and the three red LEDs (Jam, Toner Cartridge indicator, Photo- receptor) flash.

3. Press the Copy Quantity "10's" button to select the program number of the feature to be changed.

NOTE: You will not be given the choice to change an option i f the copier is not equipped with the feature.


The current setting for the program will flash.

5. Press the l's-unit button until the desired option number is displayed.

6. Press the Start button to store the selection.

7. Press the Clear button to continue making other changes, or press the lmage Quality button to return to Ready mode.

Feature 10 To change the programmable feature, refer to Table 1.

NOTE: Programmable features can only be accessed while the copier is in the Ready mode.

1. Press the lmage Quality button until the Toner Save LED illuminates.

2. Press the lmage Quality button again and hold it for 4 to 6 seconds.

The Auto LED illuminates and the three red LEDs (Toner Cartridge, Drum Cartridge, Paper Jam) flash.

3. Press the "10's" button until the number 10 is displayed.

NOTE: You will not be given the choice to change an option i f the copier is not equipped with the feature.


The current reductionlenlargement setting will flash.

5. Press the Zoom-Up or Zoom-Down button until the desired percentage is displayed.

6. Press the Start button to store the selection.

7. Press the Clear button to make more changes or press the lmage Quality button to return to Ready mode.

Table 1 Programmable Features Settings

Table 1 Proarammable Features Settinas

Program Number

0

Program Number

1

2

3

4

5

6

7

Program

Priority Tray (Models XD104/105f/130df/ 155df only)

Program

Auto Clear Time Out

Time-out to Power Save

Time-out to Power Shut-Off

Default Magnification

Default Exposure

Auto Contrast Adjustment

Paper Trail Edge Deletion (4 mm)

Option Number and Option

0 - Main paper tray 1 - Alternate paper tray

General Procedures

Programmable Settings


0 - Off 1 - 30 seconds 2 - 60 seconds (default) 3 - 90 seconds 4 - 120 seconds

0 -Off 1 - 45 seconds 2 - 90 seconds (default) 3 - 2 minutes 4 - 5 minutes

0 - 2 minutes 1 - 5 minutes (default) 2 - 15 minutes 3 - 30 minutes 4 - 60 minutes 5 - 120 minutes 6 - Off

0 - 100% (default) 1 - 99% 2 - 101%

0 - Auto Exposure (default) 1 - Text 2 - Photo 1

0 - Lightest 1 - Lighter 2 - Normal (default) 3 - Darker 4 - Darkest

0 - On (default) 1 - Off

8

9

9

10

11

Paper Tray Bypass Auto Start (Models XD 100/102/103f/120f/ 125f)

SDF Auto Start (Models XD103f/105f/120f/ 1255)

DSDF Auto Start (Models XD130dffiD155df)

RIE Preset

Auto Paper Tray Switching (Models XD104/105f/120f/ 130df/155df only)



0 -On 1 - Off (default)

50 - 200% 50% (default)

0 - On 1 - Off (default)


Workcentre XD SERIES 6-21 Programmable Settings

Table 1 Programmable Features Settings

Program Number

12

Program

SDFIDSDF Contrast Adjust- ment (Models XD103f/105f/120f/125f/ 13Odf/155df)


0 - l~ghtest 1 - I~ghter 2 - Normal (default) 3 - darker 4 - darkest

14 0 - 60 seconds (default) 1 - 90 seconds 2 - 120 seconds 3 - 150 seconds 4 - 180 seconds

- 16

17

Default copy paper

18

19

Drum Cartr~dge L~fe Rema~n~ng

Default I-s1ded/2-~1ded Mode (Model XD130dfLXD155df)

size for 2-sided copying from

Top Paper Tray Default (Models XD120f/XD13Odf/ XD 155df)

Lower Paper Tray Default (Models XDIZOf/XD13Odf/ XD 155df)

5 - Off - no t~me out

Percent (0-100)

0 - 1 to 1 default 1 - 1 to 2 2 - 2 t o 2 3 - 2 t 0 1

the document glass:

0 - 8 5 x 1 4 1 - 8 5 x 13 2 - 8 . 5 ~ 124 3 - A41 21 0 x 297mm 4 - 8.5 x 11 (default) 5 - 951 182x 257mm 6 - 5 . 5 ~ 8 5 7 - A51 148 x 210mm 8 - 941 257 x 364mm

0 - 8 5 x 1 4 1 - 8 5 x 13 2 -8.5 x 12 4 3 - A41 21 0 x 297mm 4 - 8.5 x 11 (default) 5 - 851 182x 257mm 6 - 5.5 x 8.5 7 - A51 148x210mm 8 - 941 257 x 364mm


Physical Characteristics Installation Space Requirements

Table 1 Machine Dimensions

Machine Dimensions

XD100/ XD102

Width x Depth x Height

20.5 x 17.5 x 12 inches (51 8 x 445 x 304 mm)

XD104

XD103f/XD105f/XD125f

XDl20f/XDl3Odf/XDl55df

I XDI 3 0 d f / ~ ~ 1 5 5 d f 169.5 Ibs. (31.6 kg) I

30 Ox 1 7 5 x 12 inches (762 ~ 4 4 5 x 3 0 4 mm)

30 0 x 19.3 x 14.9 inches (762 x 491 x 379 mm)

30 0 x 19 3 x 18 3 inches (762 x 491 x 464 mm)

XD103f/XD105f/XDI 25f Figure 1 Physical Dimensions (XD100/XD102) 48.5 Ibs (22 kg)

Figure 2 Physical Dimensions (XD104)

Table 2 Machine Weight

General Procedures 4/00

Physical Characteristics, lnslallation Space Require- 6-22 Workcentre XD SERIES

Machine Weight

XDlOO/XD102/XD104

(includes Drum Cartridge and Toner Cartridge)

409Ibs(18.6kg)

Figure 3 Physical Dimensions (XDlOSfED105fEDI25f)

30.0" 1762 mm

Figure 4 Physical Dimensions (XD120fED13ODFED155df)

Figure 5 Minimum Clearances (All models)


General Procedures

installation Space Requirements


Electrical Requirements GopieriPrinter Specif icalions

Percentages Preset: 50, 64, 78, 100, 129, 200, one customer settable Zoom: 50 - 200%

Table 1 Electrical Requirements Table 1 Specifications

I

Copy Paper (Tray 1 and Tray 2:

Electrical Requirements

Power Consumpt~on

12 cpm at 600 dpi, 8-112 x 11" (A4) and smaller, same size originals (XDI20f I XD125f)

Onglnal Slze

SDFIDSDF Capaclty

120 VAC +I- lo%, 50160 Hz, 15A

MAX 1 0 kW Standby 14 3 Watts Shut-off 5 Watts

Size and Weight

Copy Rate

13 cpm at 600 dpi, 8-112" x 11" (A4) and smaller, same size originals (XD130df)

Document Glass 10" x 14" maximum (54) SDF 1 DSDF 1 0 x 1 4 (B4) maxrmum

30 pages, 20 lbl80 gsm 16 Ib - 24 Ib (60 -90 gsm)

Copy Ratlo

5.5x8.5 1 A5 to 8.5~14" / 21 6x356mm 16-24 Ib / 60-90 gsrn Bypass Tray /Alternate Tray: 3.5x5.5" l89x140mm to 8.5~14" I 21 6x356mm 14-34 Ib 1 52-1 30 gsrn

10 cpm at 600 dpi, 8-112" x 1 I " (A4) and smaller, same size originals (XD1 00/XD1021XD103f/XD104/XD105f)

1.1 +I- 1%

IXD1O2

1200 sheets - 24 lb190 gsrn I

Print Rate

Paper Tray Capacity: XDlOO/XD103f/XD104 XD105f

15 cpm at 600 dpi, 8-112 x 11 I A4 and smaller, same size originals (XD155df)

8 ppm at 600 dpi with ECP parallel port communications enabled

250 sheets - 20 Ibl80 gsrn

XD120flXD130dfl XD155df

Tray 1 - 250 sheets, 20 lbl80 gsm; Tray 2 - 250 sheets, 20 lb180 gsm

Paper Tray Bypass: XD100/XD102/XD103fl XD120flXD125f

General Procedures 4/00 CopieriPrinter Specifications 6-24 Workcentre XD SERIES

1

Alternate Paper Tray: XD104lXD105fl XD130dflXD155df

First copy output time

Warm up time

50

9 seconds (warm) 23 seconds (cold) less than 23 seconds


Workcentre XD SERIES 6-25 CopierIPrinter Specifications

Table I Specifications

Restrictions: Paper Stock

Feed recycled paper, labels, or transparencies one sheet at a time. Use labels and transparencies which are specifically designed for copiers (high temperatures).


Supplemental Tools and Supplies

Table 1 Tools

NASGIXCL - 43P45

General Procedures

Supplemental Tools and Supplies

Heavy-Duty Towels

Lens and Mirror Cleaner

Lint-Free Cloth

Oil

Service Log Pouch

Test Pattern

Supply Name

Toner Cartridge

Drum Cartridge


NASGIXCL - 35P3191

NASGIXCL - 43P81 or 43H12 XE - 8R901784

NASGIXCUXE - 60084372

NASGIXCL - 70P23 XE - 70P95

600K53510

82P524 (NASG and XCL) 82P523 (XE) 82P12130 (NASG)

Part Number

6R914 (NASG) 6R915 (XE)

13R551 (NASG) 13R552 (XE)

Table 2 Supplies

Lot Number Identification Drum Cartridge

Factory

I 00000000 V

Serial number Last digit of product~on year Production month

Figure 1 Drum Cartridge Lot Number Identification

Toner Cartridge

Destination

1 - Serial number Last digit of production year Production month

(1,2,3 ,... O,X,Y)

Figure 3 Toner Cartridge Lot Number Identification

Figure 2 Drum Cartridge Lot Number Label Location

Figure 4 Toner Cartridge Lot Number Label Location


General Procedures

Lot Number Identification


General Service Notes Workcentre XD Series Toner Cartridge Yield A small number of customers may complain that they are not getting 6000 copies from their toner cartridge.

The expected Toner Cartridge yield of 6000 copies is based on an average area coverage of six (6) percent per 8.5" X 11" (A4) copy. However, yield varies with area coverage of customer documents, document size, contrast setting, and percent of copies made with the document cover open. Therefore, the 6000 copies yield cannot be guaranteed.

It is important to understand that many of the customer's documents are greater than 6% area coverage. Any document which contains more area coverage than the samples represented in Figure I and Figure 2, will result in a yield of less than 6000 copies. Figure 3 and Figure 4 show examples of area coverage that exceeds 6 %.

1. l o colsade ~ e r c i s y r u n r g r a y llnei develop nearly 3% compirteiy $sack

/I"*, .

2 . m i l indicates me h g h conrrair whmsh may be obtained ~ , t h r h , ~ zype

O f deuelopmml.

3. However, the d e V v r t i o n of aowder i n any area i s .ooionlnaieiy

iieaal to the e l e c r i o r r v r c con t ras t b e t e e n t h a t area and ,ri oackgirund

4 . A black I l n P on a gray backqiovnd w I 1 reproduce as a denre l ine on a

c l e a r uri*giounJ b r i i v - r ormli i i u i c n i a l d i i s r e n r r r are developed.

5 - S v m m a r ~ z n g , w may r a y t h a t sarsade-r ' cre i i l~~+m xerography has rha

Pal iowlng characterliilcs.

5 . a . N a r r h l l n e r are o e v e i o ~ e d ro a denrlry ap~roxsmafely ~ i o ~ o r : ~ o ~ ~ l

SO the contrast between the line and (ti background density.

7 . i. Wide areas are developed a t the edges Lo aboui rhe ram degiea,

2nd are e r l e n t i a i l y vnderdeveloped i n t e r n a l l y .

3 . XerDcopiei made w i t h a developer having a h g h i r s b v e l e c i r i c diiieieiice

have less baskground and sharper, mare w l l def ined rhsracrerr o f m r e -

what 1-r d e n i t y rhan thore made w t h a developer having a ton rrlbo-

e l e c t r l s difference.

I. I f , however, the tr#boelecfr#c d f f e r e n c e ir too greaz, very i i t t i e

p h d e r d e p o s t l o n w i l l occur i n the Image areas and . washed-our p r i n t

will resuit.

(Text from xinoiRAPnr iooau, ,955 "?ho~e~ra~hir ~ n ~ ~ ~ ~ r r , ~ ~ , , )

Figure 1 Three percent coverage

S c c l l o n 5-24 Quarterly and inni la l iinanoiai repoifa

me .'i.r.s ...,, ': " C ilila,~* rhnii jieprrn car M. onyoi far sulmiss>on 1" t lnr snt,iit, i. t h e .ouna>1 r o m p l r l e r1nan- Elal repart= lor each giait.7, for enah fiscal year. and for

panod. --). be iEq"lred by the mayor T-r innvnl ilnancIa. =hn.l br prl,tld for dlslrlbutlan am moan '" pOrribis r h F .lose O f eaon : .roa1 ? a n a d

Sect lon 5-26 Various funds

Figure 2 Five percent coverage

General Procedures

General Service Notes Workcentre XD SERIES

- -

Figure 3 Eleven percent coverage

Wins Art Award BY ALEX

ThS blS*,"" A? L1_". -- P>Qh,".".,#".*O ..,,"L?,aq,.",. an a-am I" SL"nr"8' Dl*"* M "iv-i.,"r a' ax? Brlarr,, Wad Bealder m e nono, ,*nr ,*

b" %rn"l<,. l(. -.- a '" e., C"""l; *..r ,,"&* I/ sm-P --nn

Ciied as rcaran tor the a,"ard w U Dlu*.= rnCE", an* wmn r " w * i h t W-u-." Uri' -oiin ,"cil.P*I*n"an*.'n Ir,.r;-- I~,sur.b.".v:Vlsl,y. r ' - b , l , r .

01 *ai"iinp pan:a7mg ine era," stmepie 03 a g,.n, xnal* ," ,be m e mau2ng. Dimes rangp a, nn#*l,c talents was I1I- =een s +"?c,moae~ qsre"e ,a"**v~"*%

Cueis House Restored 8" ALICE

N*,",O" TheCllnr *n,,rP Ihcntcd 74

Hoooer Street, war Pr,Pno,"ely n v l ? a d ,* . '- r'lr"r ,",,. *); Src'"dar,Qeo- l,"rlrlrr.r,. an* wale, aemrgr "It ,he novae

"#"hnllib8e For one ,he hO,'.P *,.3 ,"S,d-C ." *"a a,, -, * (.*afl*" d l t*" O.".~d CU",lF. move, ,"S7 ms,. D.e="n, home," "lrwm o.-

Figure 4 Twenty-three percent coverage

General Procedures

General Service Notes Workcentre XD SERIES


Glossary of Terms Table 1 Glossary of Acronyms and Terms

( ~ e r m (Description Table 1 Glossary of Acronyms and Terms

1 ~ e r m 1 Description I A3

A4

AC

FSMA

GDI

ACT

I A 0 1 Americas Operations I

Full Service Maintenance Agreement "Graphical Device Interface". Indicates that the device accepts data from a "PC

Paper size 297 millimeters (1 1.69 inches) x 420 millimeters (16.54 inches).

Paper size 210 millimeters (8.27 inches) x 297 millimeters (1 1.69 inches).

Alternatina Current is the t v ~ e of current available at the IJower source for the

AID

ADJ

lll',bI l l l 1 0 .

Advanced Customer Training: A course that teaches customers to perform some of the service that is normally performed by a Xerox Service Representative. . . Analog to Digital refers to a conversion of signal

Adjustment Procedure

GFD

ACO

Bit

CCD

HFSi

HVPS

America Customer Operations

Binary digit, either 1 or 0, representing an electrical state.

Charge Coupled Device (Photoelectric Converter)

CD

Chip

CRUM

CSE

CVT

DC

/sided originals.

using the "Windows" operating system. Windows will do the majority of the processing that enables a document to be printed and will send it to the printer for output.

Ground Fault Device

High Frequency Service Item

High Voltage Power Supply

Circuit Diagram

An Integrated Circuit (IC) (see Firmware)

Customer Replaceable Unit Monitor

Customer Service Engineer

Constant Velocity Transport used in the SDF to move the document at scanning speed when the optics remain stationary

Direct Current is the type of power the machine operates on. The machine converts

DMM

DRC

DSDF

-

AC power from the power source to DC power.

Digital Multimeter is a generic name for a meter that measures voltage, current, or electrical resistance and displays data in a digital display.

DeliveryIRigger Carrier

Duplex Set Document Feeder. A document feeder capable of handling single and 2

I EP 1 Environmental Partner

Duplex

EEA

EHIS

EME

Two sided copies

External Ethernet Adapter is used to connect the 2141212 DCIP to a network for access by more than one workstation.

Environmental Health and Safety

Electromagnetic Emissions are emitted from the machine during normal operation and the power of these emissions are reduced bv machine design features.

ESD

ESU

FIA

Electrostatic Discharge. A transfer of charge between bodies at different electrostatic potential.

Electrostatic Set Up

Foreign Interface Accessory allows hardware such as a devise that accepts coins for

FIRM-

p PWB

OEM

OGM

PC

PCL

1 PCS

copies (Coin-Op) or a CopytronIAuditron (a devise that enables copying with a plug in key) to be connected to the 2141212. Using the 2141212 as a printer is not possible in these applications.

A Chip loaded with software identified by a date or revision.

Parts List

Part of (Assemblv Name)

Original equipment manufacturer

On-going Maintenance

Personal Computer

"Printer Control Language". An "HP developed printer control language. The computer or host will encode the imageldocument into PCL language. This information is sent to the printer where, the printer will do the majority of the processing as it decodes the information received and prints the image.

Publication Comment Sheet

Printed Wiring Board

Portable Work Station

Random Access Memory device. A digital memory circuit from which information can be accessed or where software information can be stored. RAM is its accepted name, but does not describe its function. A better name would be Readmrite Mem- ory, because the controller can read the information and it can write the information.

Repair Analysis Procedure for diagnosis of machine status codes and abnormal con. ditions

ReductionlEnlargement refers to features selection or components that enable reduction or enlargement

General Procedures

Glossary of Terms

Table 1 Glossary of Acronyms and Terms

Simplex I Single sided copies

TE /Trail Edge of the copy or print paper, with reference to definition of term LE

Term

REP

ROM

ROS

SAD

SDF

SCP

SEF

Self-test

SlMM

UM /Unscheduled Maintenance

Description

Repair Procedure for disassembly and reassembly of the component on the machine

Read Only Memory. A digital memory circuit that is designed to contain permanent software information. The name means that the controller on the PWB can only read the information from the ROM. The controller or any other device cannot change the values or send any software information to the ROM.

Raster Output Scanner - The devise that transfers the digitally processed image, using laser light, to the photoreceptor.

Solid Area Density

Set Document Feeder

Service Call Procedure

Short Edge Feed An automatic process that is used to check the Control Logic circuitry. Any fault that is detected during the self-test is displayed by a fault code or by LED'S on the PWB.

Single lnline Memory Module used in the Printer PWB to increase the printers print- ing capacity

XE 1 ~ e r o x Europe

XLA I Xerox Latin America

UI

US

W/

W/O

XBRA

XCL


User Interface

United States

With indicates a machine condition where the specified condition is present

Without indicates a machine condition where the specified condition is not present

Xerox Brasil

Xerox Canada Limited

General Procedures

Glossary of Terms


Notes:

General Procedures 4/00 6-32 Workcentre XD SERIES

7 Wiring-Data PIugIJack Location ?ndex Plug 1 Jack Location Index ............................ .. ............................................................. 7-3

Plug / Jack Location Drawings ......................................................................................................... Power Supply PWB 7-5

Main PWB (Without SDF) .......................................................................................... 7-6 Main PWB (With SDF) ................................................................................................... 7-7

............................................................................................ Machine Frame Connectors 7-8

Block Schematic Diagrams 1 . 1 120 VAC Power Generation ..................................................................................... 7-10

.......................................................................... 1.2Power Generation and Distribution 7-11 2.1 Mode Selection ................... .... ............................................................................ 7-12 2.2 Mode Indication ......................................................................................................... 7-13

................................................................................................................. 4.1 Main Drive 7-14 5.1 SDF Document Feed .............................. .. ........................................................... 7-15 5.2 Duplex DSDF Components ....................................................................................... 7-16 6.1 Document Illumination ............................................................................................... 7-17 6.2 Scan Drive Control ................................................................................................... 6.3 Printer Input ............................................................................................................... 6.4 Image Processing ................................................................................................... 8.1 Paper Feed ............................................................................................................... 8.2 Paper Registration .................................................................................................. 8.3 Paper Tray Interlocks .................................... ... ......................................................... 9.1 Charge, Transfer and Detack ............. .. ............................................................... 9.2 Development .............................................................................................................

.................................................................................................................... 10.1 Fusing 10.2 Copy Exit ................................................................................................................

Workcentre XD SERIES Wiring-Data


Wiring-Data


Plug / Jack Location index

Table 1

PI$ no. LOCATION

CNI

CN2

CN5

CN6

CNlO

CN11

CNlOl

CN101

CN102

CN102

CN103

CN103

CN104

CN105

CN106

CN107

CN108

CNlO9

CNl10

CN111

CN112

CN113

CN114

CN115

CN116

CN117

CN118

CN119

CN120

CN121

CN122

On Power supply PWB

On Power supply PWB

On Power supply PWB

On Power supply PWB

On Power supply PWB

On Power supply PWB

On Power supply PWB

On Main PWB (Without SDF)

On Main PWB (With SDF)


On Main PWB (With SDF)























PlJ6 To Fuser Heat Rod

PlJ7 To Fuser Jam Sensor

PI$ no.

p1j8

p1j9

Table 1

LOCATlON

To Fuser Thermistor RT1

To Toner Cartridge

FIG.

7-4

7-4 FIG.

-


Wiring-Data

Plug /Jack Location Index


Plug / Jack Location Drawings

Wiring-Data 4/00

Plug / Jack Location Drawings 7-4 Workcentre XD SERIES

Figure 1 POWER SUPPLY PWB


Wiring-Data



Figure 2 MAIN PWB (Without SDF)

MAIN PWB (WITHOUT SDF )

Wiring-Data 4/00 Plug /Jack Location Dravvings 7-6 Workcentre XD SERIES

MAIN PWB (redesigned)

Figure 3 MAIN PWB (With SDF)


Wiring-Data



Wiring-Data

Plug / Jack Location Drawings Workcentre XD SERIES

Block Schematic Diagrams


Wiring-Data



= 2201240 VAC (RXL)

CONNECTOR NUIVIBEEP, IN PRENTHESIS Q ARE FOR MACHINES EQUIPPTEU WITH AN SDF

STANDBY POWER CHAIN 1 LEVEL 2

SHEET 1 OF 2

Figure 1 : 1.1 Main Power On

Wiring-Data

Block Schematic Diagrams Workcentre XD SERIES

1.2 Power Generation and Distribution

DC POWER GENERATION

IN PRENTHESIS UIPPED WITH AN STANDBY POWER SHEET 1 OF1

CHAIN 1 LEVEL 2 SKY 1002A -.

Figure 2 : 1.2 Power Generation and Distribution


Wiring-Data



NOTE 0 l ~ach~ i i es equipped ~ t l ~ Tray 2,and or Wultiapie Bypass tiays oiily

MODE SELECTION CHAIN 2 LEVEL 2

SHEET 1 OF 2

(Quantity (Quantry

I

Figure 3 : 2.: Mode Selection

Wiring-Data


r 2.2 Mode Indication

Control Console PWB FL 1 3

Figure 4 : 2.2 Mode lndication

4/00 Wiring-Data

Workcentre XD SERIES 7-1 3 Block Schematic Diagrams


, Mali? ividor On

IVlAlN MOTOR MOT1 RUNS WHEN THE READY LAMP IS ON AND START IS PRESSED \WHEN THE MAIN MOTOR IS ON THE VOLTAGE DECREASES TO APPROXIMATELY 1OTO 14VDC

@ CONNECTOR NUMBERS IN PARENTHESIS ARE FOR IVIACHINES EQUIPPED WITH AN

SDF

WlACHlNE RUN CONTROL SHEET 1 OF 1

Figure 5 : 4.1 Main Drive

Wiring-Data 4/00 Block Schematic Diagrams 7-1 4 Workcentre XD SERIES

7 a SIGNAL READS APPROXIMATELY 23 VAC'WHEN MOTOR IS OPERATING

SDF DOCUMENT FEED CHAIN 5 1

SHEET 1 OF2 SKY-5001

Figure 6 : 5.1 SDF Document Feed

4/00 Wiring-Data

Workcentre XD SERIES 7-1 !i Block Schematic Diagrams


(MACHINES WITH DUPLEX SDF ONLY)

MAIN PWB

DSDF Transport

DSDF Exit Roll

SGF Deflection Gate Solenold On iL) +24 VDC

(under SOL2)

SDF DOCUMENT FEED CHAIN 5 LEVEL 2

SHEET 2 OF 2

Figure 7 : 5.2 Duplex DSDF Components

Wiring-Data 4/00 Block Schematic Diagrams 7-1 6 Workcentre XD SERIES

6.1 Document Illumination

MAIN PWB PL 7.1

CONTROL LOGIC

NOTES THIS SIGNAL IS NOT MEASURABLE

@ CONNECTOR NUMBERS IN PARENTHESIS ARE FOR IvlACHlNES EQUIPPED WITH AN

SDF.

CHAIN6 LEVEL 2

Maln PWB (Wlthout SDF) Ivlaln PWB (With SDF)

Figure 8 : 6.1 Documentation Illumination


Wiring-Data



SCAN HOME

Maln PWB (With SDF)

Scan Home Sensor Q5

0 STEP 0 THRU STEP 3 SIGNALS ARE APPROXIMATELY 13 2 1 0 5VDC TO GND M a r PWB (Without SDF)

WHEN MOTOR IS OPERATING

CONNECTORNUMBERSIN @ PARENTHESIS ARE FOR MACHINES EQUIPPED WITH AN SDF

Figure 9 : 6.2 Scan Drive Control

Wiring-Data


6.3 PRINTER INPUT

Maln PWB (Wlthout SDF)

PRINTER INPUT CHAIN6 LEVEL 2

SHEET 1 OF 1

NOTE. a CONNECTOR NUMBERS IN PARENTHESIS ARE FOR MACHINES EQUIPPED !,WITH AN SDF

Figure 10 : 6.3 Printer Input

4/00 Wiring-Data

Workcentre XD SERIES 7-1 9 Block Schematic Diagrams


LASER ASSElvlBLY PL 3 3

CN I

CN121

NOTE a CONNECTOR NUIVIBERS IN PARENTHESIS ARE FOR MACHINES EQUIPPED WITH AN SDF

Mail? PWB (iVQhout SDF) XEROGRAPHICS

Figure 11 : 6.4 image Processing

Wiring-Data 4/00 Biock Schematic Diagrams 7-20 Workcentre XD SERIES

Paper At Paper Feed Sensor

Paper At Tray 2

A PAPER JAM WILL OCCUR (PAPER JAM LAMP FLASHING) IF. Tray 2 Feed Solenold

A. THE PAPER FEED SENSOR IS ACTUATED AT POWER ON B THE PAPER FEED SENSOR DOES NOT DEACTUATE IN TIME

@ A FLASHING ' P STATUS CODE WILL BE DISPLAYED IF THE PAPER FEED SENSOR Q1 IS NOT ACTUATED IN TIIVIE AFTER START IS PRESSED PAPER FEED

@ CONNECTOR NUMBERS lN PARENTHESIS ARE FOR CHAIN 8 LEVEL 2 [VIACHINES EQUIPPED WITH AN SDF SHEET I OF I

Figure 12 : 8.1 Paper Feed

4/00 Wiring-Data

Workcentre XD SERIES 7-21 Block Schematic Diagrams


A PAPER JAM WILL OCCUR (PAPER JAM LAMP FLASHING) IF A THE PAPER FEED SENSOR IS ACTUATED AT POlnIER ON 5 THE PAPER FEED SENSOR DOES NOT DEACTUATE IN TIME

@ A FLASHINC P STATUS CODE WILL BE DISPLAYED IF THE PAPER

Fuser Jam Sensor Q3

Figure 13 : 8.2 Paper Registration

Wiring-Data


MAIN PWB lpLil/ CONTROL CONSOLE PWB PL 1 3

8.3 Paper Tray Interlocks

CONNECTOR NUMBERS IN PARENTHESIS 0 ARE FOR lvi4CHlNES EQUPED WWH AN SDF

@ TRAY LEDs WILL FLASH WHEN THE TRAY IS SELCETED AND OPEN

PAPER SUPPLY CHAIN 8 LEVEL 2

SHEET 1 OF1

Figure 14 : 8.3 Paper Tray lnterlocks


Wiring-Data



9.1 Charge, Transfer And Detack

124 VDC

6 N O T E 5 0 ~~~U~~~~ COPY COUNT WILL RESETTO 0 WHEN THE NEVI DRUM SENSOR IS

O D CODE GRfDSIGNALA GRID SIGNAL B

NORMAL [6-21

PHOTO 18-31 +24 VDC

SAVE [8-41 +24 VDC XEROGRAPHICS CHAIN 9 LEVEL 2

CONSOLE MAIN PWB

Contra1 DRUM CARTRIDGE Console RESET SWITCH Harness P L 5 1

New Drum Sensed

-- (H) +5 VDC

I BRN RESET

Q POWER

GND

Figure 15 : 9.1 Charge, Transfer and Detack

Wiring-Data 4/00

Block Schematic Diagrams 7-24 Workcentre XD SERIES

LOW TONE

GND +24VDC

XEROGRAPHICS

TONER DISPENSE

Figure 16 : 9.2 Development

4/00 Wiring-Data Workcentre XD SERIES 7-25 Block Schematic Diagrams


H2 = THERhlllSTOR IS OPEN Tlitiimlstor RTI

H4 = FUSER DOES NOT VVARId UP WITHIN 27 SECONDS " QIHEN AN H OR L STATUS CODE IS PRESENT THE POWER RELAY SIGNAL GOES HIGH REMOVING POWER TO

= 2201240 VAC (BOHZ)

REFER TO BSD 1 1 TO CHECKTHE 7 @ OPERATION OF RELAY RY1 FUSING AND COPY EXIT

CHAIN 10 LEVEL 2 SHEET 1 OF 2 @ CONNECTOR NUMBERS IN PARENTHESIS ARE

FOR MACHINES EQUIPPED WITH AN SDF

Figure 17 : 10.1 Fusing

Wiring-Data

Block Scl-rernalic Diagrams

MAIN PWB

GRY I A - I

Paper Exlt Sensor 0 4

A PAPER JAM WILL OCCUR (PAPER JAM LAlVlP FLASHING) IF @ A EXIT SENSOR Q4 IS ACTUATED AT POWER ON B PAPER LEAD EDGE DOES NOT ACTUATE THE EXlT SENSOR Q4 IN TliblE C EXlT SENSOR Q4 REMAINS ACTUATED TOO LONG AFTER THE COPY CYCLE

FUSING AND COPY EXIT @ CONNECTOR NUMBERS IN PARENTHESIS ARE CHAIN 1 0 L LEVEL 2 FOR lvlACHlNES EQUIPPED WITH AN SDF SHEET 2 OF 2

SKY-1013

Figure 18 : 10.2 Copy Exit

ONLY) -. -. -. -

I i : :


Wiring-Data



This page intensionally left blank

Wiring-Data 4/00

Block Schematic Diagrams 7-28 Workcentre XD SERIES

xerox printer-copier workcentre xd series parts & service

Documents

workcentre

workcenter

400workcentre

developer

status indicator

status lndlcator

trail edge

charge corotron