x-cell, the new robotic processing cell ... - assembly mag
TRANSCRIPT
Advantages:
+ Efficient engineering
+ Modular platform
+ Scalable system
+ Tested, reliable, secure solution
+ Degree of automation can be upgraded
+ Can be integrated into assembly lines
+ Cells can be linked
+ Innovative design
X-CELL, the new robotic processing cell from ZELTWANGER. Itoffers quick and reliable processes like assembly, processing,laser welding, testing, and marking. Due to its modular con-struction, X-CELL can be used as a partially or fully automaticstand-alone unit or it can be integrated into in-line systems.A flexible number of processes can be integrated and engineeredindividually.
· Quality control / Quality assurance
· Leak testing
· Mechanical testing
· Electrical testing
· Functional testing
· Camera testing
Processes:
· Assembly
· Joining
· Screw-fastening
· Pressing
· Laser welding
· Laser engraving
Examples of use:
· Automotive: Motors, cylinder heads, gearboxes,
heat exchangers, control electronics, pipes, valves,
fuel cells, pumps, …
· Medical technology: Endoscopes, hip joint
implants, ceramic implants, …
· General industry: Cylinders, valves, couplings, grip-
pers, gaskets, throttles, …
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ZELTWANGER Leak Testing & Automation LP4947 Fargo Street | North Charleston, SC 29418 | United States of America | Phone: +1 (843) 225-0571 | [email protected] | www.zeltwanger.com
Product characteristics:
Cell sizes: standard: 47.25 x 47.25 in – 86.62 x 86.62 in / 1,200 x 1,200 mm – 2,200 x 2,200 mm, pattern 8.67 in / 220 mm; special sizes are possible
18.5" TFT color display with touchscreen
Component sizes (H x W x D): 0.40 x 0.40 x 0.40 in – 11.82 x 11.82 x 11.82 in / 10 x 10 x 10 mm – 300 x 300 x 300 mm
Control unit: PC-based control with high-performance based multicore CPU and Windows Embedded 7
Multi-touch screen
Quick program changing
Easy retooling
Power supply: 400 VAC
Modules:
Infeed / handling:
· Fully automated by conveyor belt
· By vibrating spiral conveyor
· Pneumatic drawer
· Special magazines
· Manual or automatic gripper change system
Interfaces:
USB and Ethernet ports, e. g. for data export in CSV, XML
Further connections are possible, e. g. ERP, Q-DAS
Other modules on request
X-CELL integrated
as part of a larger in-line-system
Leak and functional testing
Laser engravingExamples:· Serial numbers· Safety approval mark· Barcode / QR code· Pictorial signs, e. g.
manufacturer logos · Danger signs
Six-axis robot· For items up to 22.05 lb / 10 kg · Tool and gripper-changing
can be integrated
Flexible process modules
Laser welding· Metal / Metal· Plastic / Metal
Rotary index table
Assembly
Electrical testing