x-cell, the new robotic processing cell ... - assembly mag

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Advantages: + Efficient engineering + Modular platform + Scalable system + Tested, reliable, secure solution + Degree of automation can be upgraded + Can be integrated into assembly lines + Cells can be linked + Innovative design X-CELL, the new robotic processing cell from ZELTWANGER. It offers quick and reliable processes like assembly, processing, laser welding, testing, and marking. Due to its modular con- struction, X-CELL can be used as a partially or fully automatic stand-alone unit or it can be integrated into in-line systems. A flexible number of processes can be integrated and engineered individually. · Quality control / Quality assurance · Leak testing · Mechanical testing · Electrical testing · Functional testing · Camera testing Processes: · Assembly · Joining · Screw-fastening · Pressing · Laser welding · Laser engraving Examples of use: · Automotive: Motors, cylinder heads, gearboxes, heat exchangers, control electronics, pipes, valves, fuel cells, pumps, … · Medical technology: Endoscopes, hip joint implants, ceramic implants, … · General industry: Cylinders, valves, couplings, grip- pers, gaskets, throttles, …

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Advantages:

+ Efficient engineering

+ Modular platform

+ Scalable system

+ Tested, reliable, secure solution

+ Degree of automation can be upgraded

+ Can be integrated into assembly lines

+ Cells can be linked

+ Innovative design

X-CELL, the new robotic processing cell from ZELTWANGER. Itoffers quick and reliable processes like assembly, processing,laser welding, testing, and marking. Due to its modular con-struction, X-CELL can be used as a partially or fully automaticstand-alone unit or it can be integrated into in-line systems.A flexible number of processes can be integrated and engineeredindividually.

· Quality control / Quality assurance

· Leak testing

· Mechanical testing

· Electrical testing

· Functional testing

· Camera testing

Processes:

· Assembly

· Joining

· Screw-fastening

· Pressing

· Laser welding

· Laser engraving

Examples of use:

· Automotive: Motors, cylinder heads, gearboxes,

heat exchangers, control electronics, pipes, valves,

fuel cells, pumps, …

· Medical technology: Endoscopes, hip joint

implants, ceramic implants, …

· General industry: Cylinders, valves, couplings, grip-

pers, gaskets, throttles, …

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ZELTWANGER Leak Testing & Automation LP4947 Fargo Street | North Charleston, SC 29418 | United States of America | Phone: +1 (843) 225-0571 | [email protected] | www.zeltwanger.com

Product characteristics:

Cell sizes: standard: 47.25 x 47.25 in – 86.62 x 86.62 in / 1,200 x 1,200 mm – 2,200 x 2,200 mm, pattern 8.67 in / 220 mm; special sizes are possible

18.5" TFT color display with touchscreen

Component sizes (H x W x D): 0.40 x 0.40 x 0.40 in – 11.82 x 11.82 x 11.82 in / 10 x 10 x 10 mm – 300 x 300 x 300 mm

Control unit: PC-based control with high-performance based multicore CPU and Windows Embedded 7

Multi-touch screen

Quick program changing

Easy retooling

Power supply: 400 VAC

Modules:

Infeed / handling:

· Fully automated by conveyor belt

· By vibrating spiral conveyor

· Pneumatic drawer

· Special magazines

· Manual or automatic gripper change system

Interfaces:

USB and Ethernet ports, e. g. for data export in CSV, XML

Further connections are possible, e. g. ERP, Q-DAS

Other modules on request

X-CELL integrated

as part of a larger in-line-system

Leak and functional testing

Laser engravingExamples:· Serial numbers· Safety approval mark· Barcode / QR code· Pictorial signs, e. g.

manufacturer logos · Danger signs

Six-axis robot· For items up to 22.05 lb / 10 kg · Tool and gripper-changing

can be integrated

Flexible process modules

Laser welding· Metal / Metal· Plastic / Metal

Rotary index table

Assembly

Electrical testing