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www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

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Page 1: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

Turnkey Solutions for Non-Intrusive Pig

Monitoring

Alan WebsterSpecial Projects Manager

Page 2: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Confirmation of Pig Launch

Subsea Pig Monitoring

Buried Line Pig Monitoring

Confirmation of Pig Receipt& Position

www.online-electronics.com

Stages of Pig Monitoring

Page 3: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Confirmation of Pig Launch

Onshore Launcher/ReceiverMagnetic Signalling

References: Heimdal to Brae ProjectZirku Island, UAE

www.online-electronics.com

Page 4: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

Pig Launch Indication

It is a common Operator requirement to accurately determine when a pig has been launched successfully. This is usually monitored at a number of locations during launch operations:

• Pig exiting the launcher

• Pig entering and leaving first valve

• Pig having left the launch site

The method discussed will illustrate how non-intrusive magnetic signallers can accurately determine the success of a pig launch.

Page 5: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

4001D MAGSIG® Non-Intrusive Signalling

Pipeline

Event Call Up

Log Up to 99 Events

www.online-electronics.com

15:40:3224/04/08

PIGDETECTED

Magnets

Page 6: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Pig Launch

www.online-electronics.com

Mechanical Signaller

OEL MAGSIG® 4001D ATEX

GSM Unit ATEX

Page 7: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Pig Passed 1st Valve

www.online-electronics.comwww.online-electronics.com

OEL MAGSIG® 4001D

Page 8: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

Launcher/Receiver Pig Position

Used to indicate pig at door

Used to indicate pig in trap Used to indicate pig

passed pigging valveUnreliable signalling

Page 9: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Subsea Pig Monitoring

Magnetic Signalling Subsea to

Vessel (Reference: Heimdal to

Brae Project)

www.online-electronics.com

Page 10: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

Pig Passage Indication Subsea

Non-intrusive pig signalling methods can also enable monitoring of subsea pig passage remotely from a vessel.

• Receive an acoustic or electromagnetic signal via ROV umbilical.

• Having a diver/ROV monitor a signaller display

• Transmitting the data autonomously using acoustic technology

Page 11: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

4000SDNon Intrusive Signalling

Pipeline

Event Call Up

Log Up to 99 Events

DETECTED!

Optional Strobe/ Pinger

OUTPUT

Page 12: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Heimdal to Brae Project4000SD Magnetic Subsea Signaller

www.online-electronics.com

Page 13: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

Remore Sub-Sea Signalling4000SD with 1260 pinger

Event/Data Logging•Detects Magnetically equipped objects in subsea lines / receivers• Integrated counter• Rated to 3000mtrs

User Configurable:Deployment timeTrigger levelDelay time between events Event deletion

Page 14: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Surface Hydrophone

2001 Acoustic Receiver in Control Room

4000SD Linked to 1260 Pinger

Page 15: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Acoustic Receiver on Vessel

Topside Acoustic Receiver connected to a laptop operating Audioscope software to provide Graphic information on signal of pig

passage

www.online-electronics.com

Confirmation of Pig Passage

Background Ping Rate

Page 16: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Buried Line Pig Monitoring

Remote Pig Tracking:

Reference:

BP CATS Trans Alaska Pipeline

www.online-electronics.com

Page 17: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Remote Pig Tracking

www.online-electronics.com

To remotely monitor pigs passing certain points onshore, the information needs to be transmitted from the point of pig passage on the pipeline to the location of the operator which in practice could be many miles apart. Two methods of data communication were employed:

– GSM unit connected directly to signaller/receiver which transmits information directly to an operator’s phone

– Remote EM Receiver which receives information from an antenna on a pipeline and then transmits this information via a company network or GSM.

Page 18: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

3002XGSM Output

DETECTED!GSM LINK

Pipeline

3002X remotely transmits signal

to GSM

www.online-electronics.com

Message received by up to

to 4 mobiles

Page 19: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

BP CATS Remote Pig Monitoring

www.online-electronics.com

3003X ATEX Antenna Strapped to Pipe

Signal transmitted via cable to 3002X ATEX Receiver

Page 20: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

The antenna cable runs across the road to the valve station control room

www.online-electronics.com

Trans Alaska Pipeline

Page 21: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Valve Station Control Room

www.online-electronics.com

Page 22: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

3002E Remote Receiver in Control Room

www.online-electronics.com

3002E Receiver inside the control room

Page 23: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

Confirmation of Pig Receipt

www.online-electronics.com

Three independent methods of

confirmation of pig receipt required

(Reference: Kinneil)

Page 24: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

00 00 01 01

Confirmation of Pig Receipt

1. MAGSIG

2. 3002x EM

1. MAGSIG

Scan performed to find pig

Bypass closedmore

2. 3002x EM

Page 25: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

70cm

id5000a Active Ultrasonic Pig Detector

Transmits ultrasonic sound pulses across

pipeline.

Pulses echoed back by back wall of

pipeline

Continuous ‘beam’ of sound generated

across pipeline until interrupted by pig

passing

On pig detection relay contacts close to signal passage

remotely

id5000aSensor

Page 26: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

70cm

31cm

Identification of Pig or Plug Location

Location of clearzone in pipeline

confirmed

id5000a

Sensor

Search for start of pigScan to confirm profile of pig/plug

Page 27: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

31cm

Scan made at equidistant points

along receiver

Debris Mapping Using Id5000A

id5000a

SensorReceiver

Door

Page 28: Www.online-electronics.com Turnkey Solutions for Non-Intrusive Pig Monitoring Alan Webster Special Projects Manager

www.online-electronics.com

Many thanks for your attention.

Alan WebsterSpecial Projects Manager