how it works

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Economizer Economizer Three Models to Choose from: X-ID ® Firetube – 40 HP to 500 HP Cylindrical – 13,800 PPH to 100,000 PPH Rectangular – 15,000 PPH to 500,000+ PPH CORPORATE OFFICE • 3524 E. FOURTH ST. • HUTCHINSON, KANSAS 67501 MAILING ADDRESS • P.O.BOX 1527 • HUTCHINSON, KS 67504-1527 TELEPHONE: 620 662-6693 • FAX: 620 662-7586 • www.superiorboiler.com Form No. EC 11.21.05 Printed 11/05 Reduce Fuel, Reduce Costs, and Get Fast Payback. Reduce fuel and fuel costs. Economizers are fabricated assemblies of finned tubing that recycle heat produced by your boiler. They remove heat from the flue gases and return it to the boiler feedwater. So less fuel is required by the boiler to generate a given amount of steam. Versatility. Install in- or outdoors; orientations may be vertical or horizontal; and versatility equals lower installation costs. Decrease thermal pollution. By removing heat from the boiler’s flue gases, an economizer lowers the temperature of these gases before they exit into the atmosphere. Guaranteed thermal performance. All Superior packaged economizers are backed by a performance guarantee. Each individual unit is computer designed to match exactly the operating characteristics of the boiler on which it will be used. Expect only the best from Superior Economizers. Performance of every Superior unit is guaranteed. Equipment is guaranteed for 12 months from date of instal- lation or 18 months from shipment, whichever is earlier. Superior Boiler has teamed-up with Kentube to design and- manufacture the pressure tubing, produce the finning, and fabricate the economizers, thus insuring quality control over the major constituents that make up the heat exchangers. Find out how fast your payback could be: www.superiorboiler.com/payback Head to our payback web page today, enter your specific application information, and find out how much money you can save with a Superior economizer. In typical installations we will guarantee your payback within 12 months - or less! Small firetube applications X-ID Firetube Economizer 40HP to 500 HP Larger boiler applications Superior’s Cylindrical Economizer 13,800 PPH firetubes to 100,000 PPH Traditional applications Superior’s Rectangular Economizer 15,000 PPH to 500,000 PPH and greater A Superior Economizer for every application. HOW IT WORKS YOUR APPLICATION: CHOOSE: F Fi in nn ne ed d t tu ub bi in ng g

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Page 1: HOW IT WORKS

EconomizerEconomizerThree Models to Choose from:

X-ID® Firetube – 40 HP to 500 HPCylindrical – 13,800 PPH to 100,000 PPH

Rectangular – 15,000 PPH to 500,000+ PPH

CORPORATE OFFICE • 3524 E. FOURTH ST. • HUTCHINSON, KANSAS 67501MAILING ADDRESS • P.O. BOX 1527 • HUTCHINSON, KS 67504-1527TELEPHONE: 620 662-6693 • FAX: 620 662-7586 • www.superiorboiler.com

Form No. EC 11.21.05Printed 11/05

Reduce Fuel, Reduce Costs, and Get Fast Payback.

Reduce fuel and fuel costs. Economizers are fabricated assemblies offinned tubing that recycle heat produced by your boiler. They remove heatfrom the flue gases and return it to the boiler feedwater. So less fuel isrequired by the boiler to generate a given amount of steam.

Versatility. Install in- or outdoors; orientations may be vertical or horizontal; and versatility equals lower installation costs.

Decrease thermal pollution. By removing heat from the boiler’s fluegases, an economizer lowers the temperature of these gases before theyexit into the atmosphere.

Guaranteed thermal performance. All Superior packaged economizers are backed by a performance guarantee. Each individual unitis computer designed to match exactly the operating characteristics of theboiler on which it will be used.

Expect only the best from Superior Economizers.

• Performance of every Superior unit is guaranteed.

• Equipment is guaranteed for 12 months from date of instal-lation or 18 months from shipment, whichever is earlier.

• Superior Boiler has teamed-up with Kentube to design and-manufacture the pressure tubing, produce the finning, andfabricate the economizers, thus insuring quality controlover the major constituents that make up the heatexchangers.

Find out how fast your payback could be:www.superiorboiler.com/paybackHead to our payback web page today, enter your specific application information, and find out how much money you can save with aSuperior economizer. In typical installations we will guarantee your paybackwithin 12 months - or less!

Small firetube applicationsX-ID Firetube Economizer

40HP to 500 HP

Larger boiler applicationsSuperior’s Cylindrical Economizer

13,800 PPH firetubes to 100,000 PPH

Traditional applicationsSuperior’s Rectangular Economizer

15,000 PPH to 500,000 PPH and greater

A Superior Economizer for every application.

HOW IT WORKS

YOUR APPLICATION: CHOOSE:

FFiinnnneedd ttuubbiinngg

Page 2: HOW IT WORKS

• Superior’s traditional economizer line

• Normally used for larger industrial watertube boilers

• Very adaptable to a wide variety of applications rang-ing in size from 15,000 PPH to 500,000 PPH andgreater

• The most flexible design with configurations for:

- Vertical or horizontal gas flow- Finned or bare tube designs- Clean or dirty fuels- Many other options- Modular designs available

If your boiler application is larger (from 13,800 PPH to100,000 PPH), the Superior specially designed andmanufactured cylindrical economizer is for you.

• Incorporate a traditional design with water flowingon the inside of the tubes and with gas circulatingover high frequency, resistance-welded fins

• Designed to fit into the stack

• Includes a sootblower integral to the unit

• Due to the circular design, doesn’t require costly transitions

• Less expensive, and installation costs are also typically lower

• Designed and fabricated underthe stringent requirements ofASME Section I or VIII, so youcan absolutely depend on theunit’s integrity

This revolutionary little economizer has madeits mark on the industry with big savings.

No costly transitions andlower installation costs.

Big applications, big flexibility.

• Lightweight, adaptable and designed specifically for smaller firetubeboiler applications

• Ranges in size from 40 HP to 500 HP

• Built to ASME Section I

• Heat recovery system to save fuel andmoney

• Small initial cost

• Results in big fuel savings

• Payback times are amazingly short

• The flue gases stay inside tubes; efficiently handles your boiler’sload changes

• Does away with the need for expensive flue gas bypasses

• Cylindrical design easily adapts to the boiler opening or stack, thuseliminating expensive transitions

• Water is on the outside of the tubes; works with on/off andproportioning feedwater systems

• Vertical or horizontal installation

C Y L I N D R I C A L E C O N O M I Z E R S

R E C T A N G U L A R E C O N O M I Z E R S• Superior’s revolutionary internally ribbed tubing

delivers incomparable heat transfer capabilitiesand provides the ultimate in cost efficiency.

IInntteerrnnaallllyy rriibbbbeedd ttuubbiinngg::

• The rectangular economizer is the most flexible design toaccommodate the widest range of boilers.

FFlleexxiibbiilliittyy::

X-ID® is a registered trademark of Fintube Technologies.A Lonestar Technologies Company.

• The Economizer’s finned tubing is the key to great heat transfer and low cost.

FFiinnnneedd ttuubbiinngg::

X - I D ® F I R E T U B E E C O N O M I Z E R S

T Y P I C A L F U E L S A V I N G S

FUEL USAGE 8,978 CU. FT. / HR. 8,673 CU. FT. / HR.

ANNUAL FUEL BILL = NG@$7.00/mcft $377,076 $364,266= NG@$10.00/mcft $538,680 $520,380= NG@$15.00/mcft $808,020 $780,570

ANNUAL FUEL SAVED = NG@$7.00/mcft $0 $12,810= NG@$10.00/mcft $0 $18,300= NG@$15.00/mcft $0 $27,450

PERCENT FUEL SAVED 0 3.4%

Without Economizer With Economizer

AAPPPPRROOXXIIMMAATTEE SSUUPPEERRIIOORR EECCOONNOOMMIIZZEERR CCOOSSTT = $5,910UUnniinnssttaalllleedd PPaayybbaacckk with NG@$7.00/mcft = 5.5 Months $12,810 x 10 Year Payback = $128,100UUnniinnssttaalllleedd PPaayybbaacckk with NG@$10.00/mcft = 3.9 Months $18,300 x 10 Year Payback = $183,000UUnniinnssttaalllleedd PPaayybbaacckk with NG@$15.00/mcft = 2.6 Months $27,450 x 10 Year Payback = $274,500

AAvveerraaggee LLooaadd = 7763 PPHHHoouurrss ooff OOppeerraattiioonn = 6,000 Hours Per Year.