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    Automotive Research Association of IndiaResearch Institute of the Automotive Industry w ith the Ministry of Heavy Industries & Public Enterprises, Govt. ofIndia

    Case 1 | Case 2 | Case 3 | Case 4 | Case 5

    Material Characterization

    ObjectiveGenerate Data Bank on Chemical, Mechanical, Physical & Dynamic Properties o f Automotive Grade Advanced High Strength Steels (AHSS) &

    Aluminum Alloys.

    Significance

    Increased environmental concerns are driving the auto industry to continual weight reduction of vehicles.

    Advanced high strength steels (AHSS) enable weight reduction due to their higher strength and energy absorbing capacity.

    Increased strain rates change the mechanical behavior of a material. It is important to study the high strain rate properties of the

    materials to achieve optimum design, further weight reduction and safer vehicles

    Micrograph o f HSLA 350 showing ferrite

    (white) and carbides (dark) 200X

    Micrograph of a dual phase s teel quenched

    from 800C. White phase is ferrite and dark

    Stress s train relation for DQSK Mild Steel

    | | | | | | ONLINE PAYMENT | | CASE STUDIES | INTERNATIONAL REPRESENTATIVESTENDERCAREERNEWSDOWNLOADLABORATORIESSERVICESABOUT US

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    phase is a mixture of martensite and small

    amount of retained austenite

    Methodology

    Evaluate various mechanical, physical and dynamic properties of Advanced High Strength Stee ls (AHSS) and Al alloys emerging for

    crashworthiness applications.

    Correlate the properties of the materials with their microstructure, chemical composition, residual stresses and texture.

    Various properties evaluated include

    Tensile strength, yield strength, modulus of elasticity

    High strain rate properties (energy absorption, true s tress - true strain curves, strain rate exponent)

    Fatigue properties (S-N Curve without stress concentration and with the Stress Concentration Factor of 2.5 & 4. Also E-N curves)

    Microstructure and phase distribution

    Texture analysis

    Residual stresses

    Materials Covered Include

    Dual Phase (DP) steels

    Bake Hardened (BH) steels

    Interstitial Free (IF) steels

    HSLA

    Martensitic steels

    Al-alloys emerging for body applications

    New Facilities Established Include

    PANalytical XPert PRO X-ray Diffractometer (Phase Identification and quantification, Retained Austenite, Texture, Residual Stresses)

    Instron High Strain Rate Tes ting machine (65kN Capacity, max velocity 20m/s)

    Applications

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