ws31 / ws42 position sensor with analog output · 8 cat-pos-e-2001 asm oem sensors for large order...

8 CAT-POS-E-2001 ASM

OEM sensors for large order volumes� Low Cost� Compact outline� Plastic housing� Measuring ranges:

- WS31: 250 mm / 500 mm- WS42: 750 mm / 1000 mm

� Resolution essentially infinite� Mounting selectable between mounting brackets or

spacer nuts with internal thread� Zero position adjustable ±45°

Technical DataOutput Potentiometer 1 k�

Resolution Essentially infinite

Material Housing: PlasticCable drum: AluminiumMeasuring cable: Stainless steel, Ø 0.45 mm

Sensor element High-precision Potentiometer

Connection Soldering ears

Linearity ±0.35% / ±0.50% / ±1.0% f.s.;other values on request

Electrical Data:- Input voltage- Divider resistance- Useable voltage divider range

Max. 32 V DC at 1 k� (max. input power 1W)1 k� ±10%, other values on requestApprox. 3% ... 97%

Temperature coefficient ±0.0025% f.s. / K

Temperature and humidity range -15 ... +60°C, max 95% rel. humidity,non condensing

Weight WS31: approx. 60 g; WS42: approx. 95 g

Cable force:- WS31-250- WS31-500- WS42-750- WS42-1000

1.5 N1.7 N2.5 N1.7 N

WS31 / WS42 Position Sensorwith Analog output

Order Code WS31 / WS42

Model NameWS31WS42

Measurement range (in mm)WS31: 250 / 500WS42: 750 / 1000

Output

R1K = Potentiometer 1 k� (other values on request, e.g. 500 �, 10 k�)

LinearityL35 = ±0.35%L50 = ±0.50%L100 = ±1.0%Other values on request

Sensor Mounting1 = Mounting brackets2 = Spacer nuts

WSxx R1K L35

Order Example: WS42 - 750 - R1K - L35 - 2

ASM CAT-POS-E-2001 9

Dimensions WS31

Mounting with spacer nuts

Dimensions WS31 WS42A 51 62B 41...44 52...55

All mounting brackets aremoveable along the whole groovewhile not fixed.

Screw DIN 912 M3 with washer

Dimensions WS42

Mounting with mounting brackets

4x internal thread

M2.5 x 5 deep

Dimensions WS31 WS42X=Y 23.4 31.1

Measurementrange

750mm

1000mm

Dimension X 9 3.3(*1) Mounting angle adjustment of potentiometer

by customer possible up to ±45°

For guaranteed dimensions consult factory

4.5

WS31 / WS42 Position Sensorwith Analog output


WS31 / WS42 Position Sensorwith Incremental Encoder

OEM sensors for large order volumes� Low Cost� Compact outline� Plastic housing� Measuring ranges:

- WS31: 500 mm- WS42: 1000 mm

� Resolution:- WS31: 5 / 10 pulses per mm- WS42: 3 / 6 pulses per mm

� Mounting selectablebetween mounting brackets orspacer nuts with internal thread

Technical DataOutput Incremental encoder

Resolution WS31: 5 or 10 pulses per mmWS42: 3 or 6 pulses per mm

Material Housing: PlasticCable drum: AluminiumMeasuring cable: Stainless steel, Ø 0.45 mm

Sensor element Incremental encoder

Connection Cable output

Linearity ±0.20 % f.s.; other values on request

Electrical Data:- Excitation voltage- Excitation current- Output- Output current- Transition time positive edge- Transition time negative edge- Output frequency

5 V DC ±0.25 V40 mA max.TTL compatible1 mA max.1.3 µs typ.1.3 µs typ.5 kHz max.

Temperature and humidity range 0 ... +60°C, max 95% rel. humidity,non condensing

Weight WS31: approx. 60 g; WS42: approx. 95 g

Cable force:- WS31-500- WS42-1000

1.5 N1.7 N

Order Code WS31 / WS42

Model NameWS31WS42

Measurement Range (in mm)WS31: 500WS42: 1000

OutputIE = Incremental Encoder

Pulses per mmWS31: 5 / 10WS42: 3 / 6

Sensor Mounting1 = Mounting brackets2 = Spacer nuts

WSxx IE

Order Example: WS31 - 500 - IE - 10 - 1


4x internal thread

M2.5 x 5 deep

Screw DIN 912 M3 with washer

Mounting with mounting brackets

Outline Drawing WS42

Mounting with spacer nuts

Outline Drawing WS31

Meßlänge 1000 mm

Maß X 3,3

4,5

Dimensions WS31 WS42X = Y 23,4 31,1

Dimensions WS31 WS42A 51 62B 41...44 52...55

WS31 / WS42 Position Sensorwith Incremental Encoder

All mounting brackets aremoveable along the whole groovewhile not fixed.

For guaranteed dimensions consult factory


Signal WiringSingle turn potentiometer

Ranges 100 / 125 mm

CT potentiometer5-turn

250 / 375 / 500 mm

Multi turn potentiometer10-turn

750 / 1000 / 1250 mm

+ Vin 1 + Vin M + Vin CCW

GND 3 GND CW GND CW

+ Vout 2 + Vout S + Vout S

WS Position SensorsOutput Specifications R1K (soldering ears)

Voltage divider R1KPotentiometerSoldering ears

Excitation Voltage 32 VDC max. at 1 k� (Input Power 1 W max.)

Potentiometer Impedance 1 k� �10%

Thermal coefficient �0.0025% / K Full Scale

Sensitivity Depends on measurement range, individualsensitivity of sensor specified on label

Connection Soldering ears

Voltage Divider Utilization Range Approx. 3% ... 97% of Full Range

Operating Temperature -20 ... +85 °C

Note: The potentiometer must be connected as a voltage divider. The input impedance of thefollowing processing circuit should be 10 M� min.

Signal diagram

+ Vout

+ Vin

GND


WS Position SensorsOutput Specifications R1K and 10V

Voltage divider R1KPotentiometer

Excitation Voltage 32 VDC max. at 1 k� (Input Power 1 W max.)

Potentiometer Impedance 1 k� �10%

Thermal coefficient �0.0025% / K Full Scale

Sensitivity Depends on measurement range, individualsensitivity of sensor specified on label

Voltage Divider Utilization Range Approx. 3% ... 97% of Full Range


Signal conditioner 10VVoltage output

Excitation Voltage +18 ... +27 V DC non stabilized

Excitation Current 20 mA max.

Output Voltage 0 ... +10 V DC

Output Current 2 mA max.

Output Load > 5 k�

Stability (Temperature) ±0.005% / K Full Scale

Protection Reverse Polarity, Permanent Short Circuit

Output Noise 0,5 mVRMS


Immunity to interference (EMC) According to EN 61326: 1998

Signal WiringOutput SignalsR1K 10V

Connector WS-CONN-D8

+ Vin Excitation + 1

GND Excitation GND 2

+ Vout Signal + 3

Signal GND 4

5

6

7

8

WS-CONN-D8

View to solderterminals

Note: The potentiometer must be connectedas a voltage divider. The input impedance ofthe following processing circuit should be 10M� min.

Signal diagram

Signal diagram

+ Vout

+ Vin

GND

Excitation GND

Excitation +

Signal GND

Signal +

ConnectionMating Connector

10V

0...10 V


WS Position SensorsOutput Specifications 420A and 420T

Signal Conditioner420TCurrent output (3 wire)

Excitation Voltage +18...+27 V DC non stabilized


Load Resistor 350 � max.

Output Current 4 ... 20 mA equivalent to 0 ... 100% Range



Output Noise 0.5 mVRMS


Immunity to Interference According to EN 61326: 1998

Signal conditioner420ACurrent output (2 wire)

Excitation Voltage +12 ... 27 VDC non stabilized, measured at thesensor terminals


Output Current 4 ... 20 mA equivalent to 0 ... 100% Range

Stability(Temperature) ±0.01% / K Full Scale




Immunity to Interference (EMC) According to EN 61326: 1998

Signal WiringOutput Signals420A 420T


Signal + Excitation + 1

Signal – Excitation GND 2

Signal + 3

4

5

6

7

8

WS-CONN-D8



Signal +

Signal –

420A

4...20 mA

420T

4...20 mA

Excitation +

Signal +

Excitation GND

Signal Diagram

Signal diagram


Signal ConditionerPMU, adjustableVoltage output andcurrent output (3 wire)

Excitation voltage +18 ... 27 V DC

Excitation current 50 mA max.

Voltage outputOutput currentOutput load

0 ... 10 V10 mA max.1 k� min.

Current outputLoad resistor

4 ... 20 mA (3 wire)500 � max.

AdjustmentActivation of offset and gain adjustScalable range

Connect with excitation GND (0 V)90 % max. full scale

Stability (Temperature) ±50 ppm/°C full scale

Protection Reverse polarity, short circuit

Output noise 1 mVeff

Operating temperature -20 ... +85 °C

EMCImmunity to interferenceInfluence according to EN 61000-4-6Emmission of interference

EN 61000-4-2, -4, -5, -61 % max. at testing strength 4CISPR 11

Signal wiringOutput signals PMU Connector WS-CONN-D8

Excitation + 1

Excitation GND 2

Signal 0...10 V + 3

Signal 0...10 V GND 4

Signal 4...20 mA + 5

Signal 4...20 mA GND 6

Offset 7

Gain 8

Signal diagram

WS Position SensorsOutput Specification PMU

WS-CONN-D8



Excitation +

Excitation GND

Signal 0...10 V +

Signal 0...10 V GND

Signal 4...20 mA +

Signal 4...20 mA GND

PMU


Signal ConditionerADCAN (CANopen)

CANopen interfaceExcitation Voltage +24 V

Specifications Communication Profile DS301Encoder Profile DS406

One Service Data Object (SDO) Parameter setting

Two Process Data Objects (PDO) Position value, cam

Transmission Rate 125 kBd, variable by SDO

Node ID Default 01, variable by SDO

Resolution 16 Bit

Transmission mode Synchronous, asynchronous cyclic ordependant on event

Signal conditioner with CANopen interface for WS Position Sensors and AWS AngleSensors. The sensing device of the ADCAN is a precision potentiometer. Start, stop,synchronization of the position data transmission and parameter programming will besupported according to the CANopen standard DS301. Two process data objects (PDO) willbe transmitted to transfer the position value and cam events.

Description

Signal wiringSignals ADCAN Connector WS-CONN-D8

Excitation +24 V 1

Excitation GND 2

CAN LOW 7

CAN HIGH 8

Output signals

WS-CONN-D8


ConnectionMating connector

Excitation +

Excitation GND

CAN LOW

CAN HIGH

ADCAN

WS Position SensorsOutput Specification ADCAN


WS Position SensorsOutput Specifications TA and T5

Tacho TAUnscaledDC Tachometer

Output Voltage 100 VDC maximum permissible(self-generating)



Output Impedance 500 � approx.

Sensitivity 10 V/m/s approx., depends on the tachometerdesign: Individual measured sensitivity specifiedon label.

Linearity ±1%

Operation Temperature -20 ... +85 °C


Tacho T5Scaled DC Tachometer

Output voltage 50 VDC maximum permissible (self-generating)



Output Impedance 500 � approx.

Sensitivity 5 V/m/s

Linearity ±1%



Signal WiringOutput SignalsTA T5


1

2

3

4

Velocity + Velocity + 5

Velocity GND Velocity GND 6

7

8

WS-CONN-D8



Velocity +

Velocity GND

Velocity GND

Velocity +

Signal Diagram

Signal Diagram


Signal ConditionerVXXXScaled DC Tachometer

Excitation Voltage +14 ... +27 VDC non stabilized


Output Voltage -10 ... +10 VDC

Output Current 1 mA max.





Velocity Ranges 2 / 10 / 25 / 50 / 100 / 250 mm/s

Linearity ±0.25% Full Scale, <100 mm/s: 1 % Full Scale


Immunity to interference (EMC) According to EN 61326: 1998

WS Position SensorOutput Specification VXXX

Signal WiringOutput SignalsVXXX

ConnectorWS-CONN-D8

Excitation + 1

Excitation GND 2

3

4

Velocity + 5

Velocity GND 6

7

8

WS-CONN-D8



Signal Diagram Excitation +

Excitation GND

Velocity GND

Velocity +

V25

± 10 V


WS Position SensorsOutput Specification PP530

Signal ConditionerPP530Incremental

Excitation Voltage +5 ... +30 VDC


Output Frequency 200 kHz max.

Output Linedriver, Push-Pull, CMOS, TTL and HTLcompatible

Output Current 30 mA max., Short Circuit Protection

Output Voltage Depends on the excitation voltage (e.g. toobtain TTL-signals the excitation must be 5 V)Compatible to EIA RS-422/RS-485

Stability (Temperature) ±0.002% / K Full Scale (sensor mechanism)


Storage Temperature -30 ... +80 °C

Transition Time Positive Edge 250 ns

Transition Time Negative Edge 250 ns


Immunity to Interference (EMC) According to EN61326: 1998

Signal LevelsExcitation Level Ia � 5 mA Ia � 25 mA -Ia � 5 mA -Ia � 25 mA

5 V UaHigh >4.2 V >4.2 V >4.1 V >3.8 V

5 V UaLow <0.5 V <1.2 V <0.4 V <0.4 V

24 V UaHigh >23.5 V >23.5 V >23.5 V >22.5 V

24 V UaLow <0.5 V <1.2 V <0.4 V <0.4 V

RecommendedProcessingCircuit

Excitation +

Excitation GND

Signal Diagram

Signal A

Signal B

Signal A

Signal B

Signal Z (Ref. Pulse)

Signal Z

Encoder PP530

Signal Wiring /Connection

Output SignalsPP530

ConnectorWS-CONN-D8

Excitation + 1

Excitation GND (0V) 2

Signal B (A + 90°) 3

Signal A 4

Signal B 5

Signal A 6

Signal Z (Ref. Pulse) 7

Signal Z 8 WS-CONN-D8

Mating connectorView to solder terminals

Posimag Others


WS Position SensorsOutput Specifications PP24V and LD5V

PP24VIncremental

Output Push-pull line driver (24 V - HTL)

Excitation voltage 10 ... 30 V DC

Excitation current 150 mA max. w/o load

Output frequency 300 kHz max.

Output current 100 mA per channel

Signal level

Ud High at Id=20 mA, Ub=24 V �21 V

Ud Low at Id=20 mA, Ub=24 V �2,8 V

Transition time positive edge < 200 ns

Transition time negative edge < 200 ns

Stability (Temperature) ±0,002% / K full scale (sensor mechanism)

Operation temperature -40 ... +85 °C

Protection Short circuit, overvoltage, reverse polarity

Immunity to interference (EMC) According to EN 50082-2, EN 50081-1

LD5VIncremental

Output Line driver according to RS-422

Excitation voltage 5 V DC � 10%

Excitation current 150 mA max. w/o load

Output frequency 300 kHz max.

Output current 20 mA per channel

Signal level

Ud High at Id=20 mA �2,5 V

Ud Low at Id=20 mA �0,5 V

Transition time positive edge < 100 ns

Transition time negative edge < 100 ns

Stability (Temperature) ±0,002% / K full scale (sensor mechanism)


Protection Short circuit, overvoltage, reverse polarity

Immunity to interference (EMC) According to EN 50082-2, EN 50081-1

Output signalsand outputconnectors

Signal wiring andconnection

Output signals (Note: Do notconnect pins not listed in this table)

WS19KT:WS-CONN-D12

WS19KK:WS11-CONN-12P

Excitation + M 12

Excitation GND (0V) K 10

Signal A E 5

Signal A F 6

Signal B H 8

Signal B A 1

Signal Z (reference pulse) C 3

Signal Z D 4

Fault detection signal Uas G 7

Shield Housing Housing

Output circuit andrecommendedprocessing inputcircuit

LD5V

PP24V


TTLIncremental

WS19K/KT WS31/42Output Voltage output

Excitation voltage 4.5 ... 13.2 V DC 4.75 ... 5.25 V DC

Excitation current �80 mA �40 mA

Output frequency 200 kHz max. 5 kHz max.

Output current 20 mA max. 1 mA max.

Signal level

Ud High at Id=20 mA, Ub=24 V �UB –1 V

Ud Low at Id=20 mA, Ub=24 V �0,5 V

Transition time positive edge < 1 µs <1.3 µs

Transition time negative edge < 1 µs <1.3 µs

Stability (Temperature) ±0.002% / K full scale (sensor mechanism)

Connection Cable, length 0.5 m approx. Cable, length 0.15 m approx.


Immunity to interference According to EN50082-2:1995; EN55011: 1991

Output signals

Output circuit

a,b,c,d =T

4

T

8�

T

2h

3T

2� � (Z signal for

WS19K/KT only)

Signal wiringOutput signals Cable colors

WS19K/KT WS31/42Excitation + Red Blue

Excitation GND (0V) Black Black

Signal A Green or blue Orange

Signal B White Yellow

Signal Z (reference pulse) Yellow –

Shield NC (not connected) –

WS Position SensorsOutput Specification TTL

WS31/42WS19K/KT


WS Position SensorsOutput Specification ADSI

The sensing device of the ADSI is a precision potentiometer. The position information isgiven by an analog/digital converter output serialized as a data word. Data transmissiontakes place by means of the signals CLOCK and DATA. The processing unit (PLC, Micro-computer) sends pulse sequences which clock the data transmission with the requiredtransfer rate. With the first falling edge of a pulse sequence the position of the sensor isrecorded and stored. The following rising edges control the bit-by-bit A/D conversion,encoding and output of the data word.After a delay time the next new position information will be transmitted.

Signal ConditionerADSIA/D convertedsynchronous serial

Output EIA RS-422, RS-485, short-circuit proof

Excitation Voltage 11 ... 27 VDC


Clock Frequency 70 ... 500 kHz

Code Gray Code, Continuous Progression

Delay between Pulse Trains T=30 µs min.

Resolution 12 Bit (4096 Counts) Full Scale




RecommendedProcessingInput Circuit

GND (0V)

Sensor Circuit Cable Subsequent Circuit

Data Format(Train of 26 Pulses)

WS-CONN-D8

Mating ConnectorView to solder terminals

Cable Length Baud Rate

50 m 300 kHz200 m 100 kHz

Note:Extension of the cable length will reduce themaximum transmission rate. The signalsCLOCK/CLOCK and DATA/DATA must beconnected in a twisted pair cable, shieldedper pair and common.

Description

� Resolution 12 Bit, Data Transmission synchronous serial� No Loss of Data at Power-down� Easy to Connect to PLC’s with SSI Input Circuit


Signal name Connector Pin

Excitation + 1


CLOCK 3

CLOCK 4

DATA 5

DATA 6

Screen not connected


WS Position SensorsOutput Specification TSSI

The sensing device of the SSI is a 24-bit absolute multiturn encoder. The positioninformation is given by an analog/digital converter output serialized as a data word. Theprocessing unit (PLC, Microcomputer) sends pulse sequences which clocks the datatransmission at the required transfer rate. With the first falling edge of the pulse sequencethe position of the sensor is recorded and stored. The following rising edges control thebit-by-bit transmission of the data word. After a delay time the next new position information

Note:Extension of the cable length will reduce themaximum transmission rate.The signals CLOCK/CLOCK and DATA/DATAmust be connected in a twisted pair cable,shielded per pair and common.

Description

Signal ConditionerTSSIAbsolute Encodersynchronous serial


Excitation Voltage 10 ... 30 V DC, reverse polarity protected

Excitation Current 250 mA max. without load

Clock Frequency 100 kHz ... 1 MHz

Code Gray, continuous progression

Format Tannenbaum

Delay between Pulse Trains 12 to 35 µs

Stability (Temperature) ±0.002% / K Full Scale (sensor mechanism)


Immunity to Interference (EMC) According to EN50082-2, EN50081-1




50 m 100 … 1000 kHz100 m 100 … 300 kHz

� 4096 counts per revolution (12 bit), 4096 revolutions (12 bit)� No Loss of Data at Power-down� Easy to Connect to PLC’s with SSI Input Circuit


(*) WS7.2 only

Signal Name Cable Output (*) Connector Pin

Excitation + white 7

Excitation GND (0V) brown 10

CLOCK green 8

CLOCK yellow 9

DATA grey 14

DATA pink 17

Data Format(Train of 26 pulses)


WS Position SensorsOutput Specification TSSI-P

� 8192 counts per revolution (13 bit), 4096 revolutions (12 bit)� Encoder programming and data transfer via RS-232 interface� In addition sinusoidal incremental signals

The sensing device of the SSI is a 25-bit absolute multiturn encoder. The positioninformation is given by an analog/digital converter as a serial data word. The processing unit(PLC, Microcomputer) sends pulse sequences which clocks the data transmission at therequired transfer rate. With the first falling edge of the pulse sequence the position of thesensor is recorded and stored. The following rising edges control the bit-by-bit transmissionof the data word. After a delay time the next new position information will be transmitted.

Description

Signal ConditionerTSSIAbsolute Encodersynchronous serial,programmable


Excitation Voltage 10 ... 30 V DC, reverse polarity protected

Excitation Current 250 mA max. without load

Clock Frequency 100 kHz ... 1 MHz

Programmable Functions Resolution, Offset, Preset, Counting Direction, OutputCode and Format

Code Gray or Binary

Format Tannenbaum (SSI) or Serial, right aligned

Delay between Pulse Trains 12 to 35 µs

Incremental Signal Two sinusoidal quadrature signals A and B, each with512 periods per revolution. Signal amplitude approx.1 Vss with 120 � terminating resistance

Serial Interface RS-232C asynchronous (TxD, RxD, GND) forencoder programming and data transmission

Hardware Programming Preset1, Preset2, Counting Direction

Stability (Temperature) 002% / K Full Scale (sensor mechanism)


Immunity to Interference (EMC) According to EN50082-2, EN50081-1

Data Format(Train of 26 pulses)


Signal Name Connector Pin

Excitation + 7


CLOCK 8

CLOCK 9

DATA 14

DATA 17

Signal A 15

Signal A 16

Signal B 12

Signal B 13

Internal shield 11

RxD 1

TxD 4

Fault detection signal UaS 3

Preset1 5

Preset2 6

Counting direction 2

Programming Softwareand Connector Cablesee page 102.


WS Position SensorsOutput Specification TSSI-P



Note:Extension of the cable length will reduce themaximum transmission rate.The signals CLOCK/CLOCK and DATA/DATAmust be connected in a twisted pair cable,shielded per pair and common.


50 m 100 … 1000 kHz100 m 100 … 300 kHz

IncrementalSignals

ws31 / ws42 position sensor with analog output · 8 cat-pos-e-2001 asm oem sensors for large order...

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