wps-006-smaw-2f-sade-multipass-rev.a.doc

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Welding Procedure Specification (WPS) Yes: Prequalified: AWS D1.1/D1.1M:2010 Qualified by testing: Procedure Qualification Records (PQR) Record: 001 Date: May 23 Page: 1 of 1 Revision: 0 Company Name: Welding Process (es): SMAW Supporting PQR Nº (s): QC-PQR-003 JOINT DESIGN USED Type: “T” - Fillet Single: Double Weld: Backing: Yes No Back weld: Yes No Backing / Back weld Material: --- Root Opening: --- Root Face Dimension: --- Groove Angle: --- Radius (J- U): --- Back Gouging: Yes No Method: --- BASE METALS Material Spec.: ASTM A 36 Type or Grade: --- Thickness: --- Fillet: Unlimitado Diameter (Pipe): --- FILLER METALS (See Table 3.1) AWS Specification: AWS A 5.1 AWS Classification: E7018 Trade name: Supercito Size of Filler Metal: 4.0 mm SHIELDING Flux: --- Gas: --- Composition: --- Electrode-Flux (Class): Flow Rate: --- --- Gas Cup Size: --- PREHEAT Preheat Temp., Min.: 32 ºF (0 °C) Interpass Temp., Min.: 32 ºF (0 °C) Max.: 250 °C Identification Nº: QC-WPS-006 Revision: A Date: July 04, 2014 by: Authorized by: Date: July 04, 2014 Type Manual Semi- Automatic Machine Automatic POSITION Position of Groove: --- Fillet: 2F (Horizontal) Vertical Progression: Up Down ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW): Short-Circuiting Globular Spray Current: AC DCEP DCEN Pulsed Power Source: CC CV Other: --- Tungsten Electrode (GTAW): Size: --- Type: --- TECHNIQUE Stringer or Weave Bead: Both Multi-pass or Single Pass (per side): Multi-pass Number of Electrodes: 1 at a time Electrode Spacing: Longitudinal --- Lateral --- Angle --- Contac tube to Work Distance: --- Peening: --- Interpass Cleaning: Brushing

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Page 1: WPS-006-SMAW-2F-SADE-Multipass-Rev.A.doc

Welding Procedure Specification (WPS) Yes: Prequalified: AWS D1.1/D1.1M:2010 Qualified by testing:Procedure Qualification Records (PQR) Yes: AWS D1.1/D1.1M:2010

Record: 001

Date: May 23 Friday, 2014

Page: 1 of 1

Revision: 0

Company Name: Welding Process (es): SMAWSupporting PQR Nº (s): QC-PQR-003

JOINT DESIGN USEDType: “T” - FilletSingle: Double Weld: Backing: Yes No Back weld: Yes No Backing / Back weld Material: ---Root Opening: ---Root Face Dimension: ---Groove Angle: --- Radius (J-U): ---Back Gouging: Yes No Method: ---

BASE METALSMaterial Spec.: ASTM A 36 Type or Grade: ---Thickness: --- Fillet: UnlimitadoDiameter (Pipe): ---

FILLER METALS (See Table 3.1)AWS Specification: AWS A 5.1 AWS Classification: E7018Trade name: Supercito Size of Filler Metal: 4.0 mm

SHIELDINGFlux: --- Gas: --- Composition: ---Electrode-Flux (Class): Flow Rate: ---

--- Gas Cup Size: ---

PREHEATPreheat Temp., Min.: 32 ºF (0 °C) Interpass Temp., Min.: 32 ºF (0 °C) Max.: 250 °C

Identification Nº: QC-WPS-006Revision: A Date: July 04, 2014 by: Authorized by: Date: July 04, 2014

Type Manual Semi-AutomaticMachine Automatic

POSITIONPosition of Groove: --- Fillet: 2F (Horizontal)Vertical Progression: Up Down

ELECTRICAL CHARACTERISTICSTransfer Mode (GMAW): Short-Circuiting

Globular Spray

Current: AC DCEP DCEN PulsedPower Source: CC CVOther: ---Tungsten Electrode (GTAW):

Size: ---Type: ---

TECHNIQUEStringer or Weave Bead: BothMulti-pass or Single Pass (per side): Multi-passNumber of Electrodes: 1 at a timeElectrode Spacing: Longitudinal ---

Lateral --- Angle ---

Contac tube to Work Distance: ---Peening: ---Interpass Cleaning: Brushing

POSTWELD HEAT TREATMENTTemp.: ---Time: ---

WELDING PROCEDUREPass or

WeldLayer(s)

ProcessFiller Metals Current

VoltsTravel Speed

(Seg/Pul.)

Joint Details

Class Diam. Type &Polarity Amps

1º (Pass Multiple) SMAW E 7018 4.0 mm DCEP 120 - 190 22 – 24 15 – 20

2º -n (Pass Multiple)

SMAW E 7018 4.0 mm DCEP 120 – 190 22 – 24 10 – 20

--- --- --- --- --- --- --- ---

C

C ≥ 9mm

1 2

3