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UNDERWATER MAINTENANCE Security Inspections Class approved inwater surveys Underwater hull cleaning Underwater propeller polishing Underwater propeller repair & replacement Class approved permanent hull insert repairs Underwater plate thickness determination Underwater coatings & adhesives Underwater welding Stabiliser fin replacement ICCP system replacement Propulsion system replacement Stern seal replacement Underwater sensors & sonar installation, repair & replacement Underwater acoustic cladding, installation and repair SBM subsea maintenance Hydrographical surveys DESIGN & CONSULTANCY Marine engineering consultancy Project management Engineering design optimisation Reduction of dock dependency Hull survey methodology Acoustic cladding systems management Underwater coating, bonding & fastening solutions 3D modelling Cofferdam design & manufacture EQUIPMENT SUPPLIES Neutrally buoyant hull aperture blanks Afloat engineering support equipment Underwater hull cleaning equipment Underwater applicable coatings www.umc-int.com 013 WORLDWIDE RAPID RESPONSE for inwater maintenance & through life waterborne support UMC INTERNATIONAL PLC Worldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TE T: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

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Page 1: WORLDWIDE RAPID RESPONSE - Portland Port · • Jetty Inspections ROV SERVICES Underwater side-scan sonar technology and GPS tracking combined with on-board forward and aft ... 013

UNDERWATER MAINTENANCESecurity Inspections

Class approved inwater surveys

Underwater hull cleaning

Underwater propeller polishing

Underwater propeller repair & replacement

Class approved permanent hull insert repairs

Underwater plate thickness determination

Underwater coatings & adhesives

Underwater welding

Stabiliser fin replacement

ICCP system replacement

Propulsion system replacement

Stern seal replacement

Underwater sensors & sonar installation, repair & replacement

Underwater acoustic cladding, installation and repair

SBM subsea maintenance

Hydrographical surveys

DESIGN & CONSULTANCY Marine engineering consultancy

Project management

Engineering design optimisation

Reduction of dock dependency

Hull survey methodology

Acoustic cladding systems management

Underwater coating, bonding & fastening solutions

3D modelling

Cofferdam design & manufacture

EQUIPMENT SUPPLIES Neutrally buoyant hull aperture blanks

Afloat engineering support equipment

Underwater hull cleaning equipment

Underwater applicable coatings

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WORLDWIDE

RAPID RESPONSE

for inwater maintenance & through life waterborne support

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

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UNDERWATER MAINTENANCE

HULL CLEANING

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Detailed view of a hull showing the area before and after cleaning.

COST SAVINGSFuel saving is the major reason for making underwater hull cleaning an integral part of planned maintenance.

A build up of marine fouling can lead to increased drag, resulting in a detrimental impact on a vessel’s hydrodynamic performance and hence the relationship between speed, power performance and fuel consumption.

Fouling, particularly in the case of a prolific buildup of ‘hard or shell fouling’ like barnacles or tubeworm, can cause turbulence, cavitation and noise, frequently affecting the performance of sonars, speed logs and other hull mounted sensors.

THE MINI PAMPERA versatile, compact hull-cleaning machine, capable of removing mild or tenacious hull fouling from a variety of coatings; including the new low surface energy coatings being introduced into service.

Mini-Pamper was initially designed for cleaning acoustically clad submarines where the absence of any antifouling paint meant that Mini-Pamper had to deal with extreme marine growth without damaging the fragile surface.

Mini-Pamper allows the operator to bring a choice of cleaning heads gently into contact with the hull until they are just cleaning and no more. Having selected the correct cleaning pressure, the machine will automatically maintain this level.

Mini Pamper – An innovative approach to fouling control with a new generation of afloat hull cleaning equipment.

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UMC’s fast, and versatile Mini Pamper hull cleaning system.

THE MINI PAMPER

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UNDERWATER MAINTENANCE

PROPELLER SUPER POLISHING

THE POLISHING PROCESS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Images top to bottom:

1. Typical fouling on the surface of a rough propeller.

2. Halfway through the under-water polishing process.

3. Diver administering first (coarse) grade abrasive polish.

4. Blade after super polishing.

WHY POLISH PROPELLERS?The sole purpose of polishing a propeller underwater is to reduce the surface roughness. The “bottom line” for the customer depends on the cost of the service deducted from the financial savings resulting from the polish. Provided the job is done properly, the cost of the underwater polish will only be a small proportion of the fuel savings, and therefore the most important factor to be considered by the customer is the quality of the polishing.

HOW DO WE POLISH PROPELLERS UNDERWATER? A super smooth surface is inhospitable to marine organisms as well as being beneficial to the efficiency of the propeller. UMC have constantly improved the standard of their surface finish. A recent enhancement to meet stringent military requirements involved a major redesign to provide a higher power rating combined with exceptionally fine abrasives.

Our equipment provides a suction force of 100kg to the propeller surface but can be maneuvered over the blade face easily by the diver. We can use abrasive sizes down to 360-grade grit to produce a surface finish of 0.5µ Ra.

Underwater propeller polishing is firmly established as an important aid to efficiency and fuel saving.

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CLASS APPROVED

INWATER SURVEYS AND INSPECTIONS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• Close up inspection of impact damage.

• Specialist propeller crack detection equipment.

THE SURVEYTo provide high-quality images UMC ensure that their equipment is optimised to match the prevailing underwater conditions by using CCTV and high resolution cameras that are sensitive to low light levels. Our full technical reports include underwater photographs and CCTV video recording. We also have the ability to include CAD generated drawings where necessary.

WORLDWIDE SERVICES• Sales Surveys

• Sea Valve Inspections

• Extension to dry docking

• In-Water surveys in lieu of dry docking

• Underwater paint / thickness inspections

• Plate thickness readings

• Underwater Security Inspections

• Impact damage inspection

• Specialist propeller crack detection

• Hull potential surveys

• Hydrographic surveys

• Jetty Inspections

ROV SERVICESUnderwater side-scan sonar technology and GPS tracking combined with on-board forward and aft CCTV video cameras, depth-rated to 300m give UMC the capability to carry out salvage and sea bed inspections; visual hull analysis; portable and fly away worldwide service.

UMC has approval from all the major classification societies to carry out in-water surveys for extension and in lieu of dry docking.

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Sea Valve InspectionsUMC’s neutrally buoyant hull aperture blanks (see separate data sheet) allow afloat inspection of sea valves if required as part of the survey.

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UNDERWATER MAINTENANCE

PERMANENT HULL INSERT PLATE REPAIRS AND COFFERDAMS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Underwater external weld seams before and after painting. No underwater welding is required for this repair procedure.

AFLOAT REPAIRSUMC have developed a procedure that allows defective areas of shell plating beneath the waterline to be cut out and replacement insert plates to be welded into position whilst the vessel is afloat.

COFFERDAMSUMC designs, manufactures and installs unique cofferdam systems that allow afloat repairs to be carried out on vessels and offshore installations around the globe.

By fitting an external cofferdam a dry environment is created to allow internal access by coded welders. This technique has received Class Approval as a PERMANENT repair, without imposing a Condition of Class on the vessel.

New plate positioned from inside as seen during initial root weld process. Inset shows how the layers of runs are applied to produce a permanent, high quality weld.

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FIRST PASS TIG WELDED

REMAINING RUNS BUILT UP USING LOW

HYDROGEN WELD ELECTRODES

• Insert plate close-up• Welding cross section

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UNDERWATER REPAIR

STERN SEAL REPLACEMENT AND REPAIR

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

THE SERVICEUMC International has extended its capabilities to provide underwater stern seal replacement and repair services. Being strategically situated at key global sites will greatly benefit the commercial shipping industry by further reducing the need to dry dock for repairs or maintenance – anywhere in the world.

THE TECHNOLOGY The stern seal technology is a man-entry inflatable habitat that fits around the stern shaft to ensure a dry environment is created for the seal replacement or repair. Constant monitoring of the habitat insures a safe working environment is maintained at all times.

The system is both lightweight and robust and can fit a variety of vessel sizes and stern configurations from conventional shafts to pod propulsion systems. The habitat can be transported worldwide and assembled within a few hours while your vessel is at dockside.

Underwater stern seal replacement and repair services include:• Lip seals, dry repair and replacement of complete systems including seal bonding

• Face seal wet repairs and replacement

• Stern tube sealing to facilitate inboard repacking of water lubricated stern seals

UMC divers have been trained and certified in the bonding of stern seals.

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• UMC carry out pre-deployment checks of stern-seal replacement system in preparation for fly-away operations.

• The inflatable habitat is fitted around the stern seal area creating a water tight fit.

• Divers enter the habitat to begin the seal repair.

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UNDERWATER MAINTENANCE

SPECIALIST WELDING

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• Anode replacement

• Weld repair

• Weld seam

• Diver welding in UMC tank

HIGHLy QUALIfIED STAffUMC have an extensive track record of underwater welding contracts.

Applications for underwater welding are vast and UMC employ full time divers with underwater welder qualification to ANSI/AWS D3.6-93Class B welds, certified by Lloyds Register of Shipping.

TyPICAL APPLICATIoNS• Sacrificial anode replacement

• Impressed current anode replacement

• Rope guard repairs

• Rudder repairs

• External doubler plates

• Sealing up disused inlet and outlet

• First-degree damage control for marine casualties

NEW PURPoSE-BUILT TEST fACILITyWith a recently installed state-of-the-art Test-tank facility at headquarters in the UK, UMC personnel are now able to have continuity of training, pre-qualification of new procedures and consumable evaluation in a controlled environment.

UMC’s welders are highly experienced in all aspects of specialist underwater welding, including high tensile and more recently high carbon equivalent steels.

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DESIGN & CONSULTANCY

OFFSHORE SERVICES AND PRODUCTS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• ROVinstalledandoperatedseachestblank

• Underwaterinspection• AzimuthThrusterreplacement

KNOwLEDGE & ExPERIENCEFollowing over 30 years success in providing afloat engineering solutions for commercial and naval shipping, UMC International has developed a number of products and services in support of offshore platforms and FPSOs.

Our specialist team of engineers and naval architects develop innovative solutions to problems requiring underwater intervention to avoid dry-docking of platforms. The team designs all the necessary equipment and documentation, including procedures and risk assessments, whilst maintaining a strong background in project management thus ensuring larger projects can be fully supported from concept design thro manufacture and on to site support.

UMC’s involvement in the offshore industry encompasses equipment sales, consultancy services and personnel.

OUR SERVICES

UMC designed, manufactured and installed a unique cofferdam to support afloat repairs of all three spudcans of a jackup oil rig.

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• Aglobaldivingsupportnetworkandprovisionof personnel.

• Hullcleaningusingcustomisedcleaningequipment, allowing class inspection.

• Hullapertureblanksforsealinghullopeningsand sea chests. Class approved designs ranging from 0.5m2 to 5m x 3m and in excess of 7000 produced.

• ROVinstalledandoperatedseachestblanksfor FPSO

• InsertplaterepairusingClassapprovedprocedures and dry single sided welding.

• Underwaterpaintingusingspecialistprocedures and equipment to apply a range of anticorrosive and antifouling coatings.

• Thruster,stabiliserandrudderreplacementusing well-proven procedures and experience gained on commercial and military shipping.

• InspectionandNDTincludingcrackdetection,paint and plate thickness measurement.

• Cofferdamsolutionsforspudcanrepairs,repairs to leg linings, hull plating repairs and repairs to rudder plating.

• 3D image showing spud can cofferdam

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UNDERWATER MAINTENANCE

PROPELLER REPAIRS AFLOAT

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Before and after propeller repair

ThE SURvEyUMC International offers ship operators technically sophisticated solutions to propeller damage and associated performance problems in co-operation with Subsea Propeller Incorporated (SPI), the underwater propeller repair specialists for Wartsila. Through this association, UMC is able to perform underwater ‘shopquality’ repairs, which, in many cases, are considered as ‘permanent’ by the Classification Societies. UMC and SPI now accomplish repairs underwater that, until recently, could be done only in propeller shops.

In order to provide this service, UMC personnel have undergone extensive classroom and on-the-job training in propeller repair. This training has included operating SPI’s specialized equipment and techniques. Experienced propeller specialists perform all repairs, and when necessary, a hydrodynamicist provides in water assistance and supervision to ensure shop quality is attained.

UMC and SPI offer this service around the globe. Repairs are usually accomplished at a vessel’s scheduled stop without causing delay or interruption.

OUR SERvICES INCLUDE• Straightening of blade bends• Accurate identification and documentation of blade damage, including detection of micro-fractures• Establishment of hydrodynamic contour• Restoration of propeller mass and hydrodynamic balance• Contour modification to correct cavitation• Edge modification, including anti-sing correction• Correction of propeller-induced engine overload• ACFM (Alternating Current Field Measurement) detection for cracks• Removal of damaged blade sections with minimal loss of propulsive efficiency• Super polishing to less than 1 micron

Specialist underwater propeller repairs and modifications.Divers cold bend a damaged propeller to restore original profile.

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• Cropped and dressed blade tip• Super polishing to less than

1 micron

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UNDERWATER MAINTENANCE

FIXED FIN STABILISERS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Customised fly-away container

STABILISER MAINTENANCEDuring removal and replacement the stabiliser fin is supported using a combination of internal and external rigging. An internal cofferdam arrangement is used inboard to maintain the watertight integrity of the hull as the stabiliser fin is removed. The stabiliser fin is then lowered from the ship by progressively easing the internal and external rigging until it can be connected to a dockside crane, disconnected from the rigging & recovered to the dockside.

Once the stabiliser is removed, the hull opening is blanked off using an external cofferdam so that the water can be drained, allowing disassembly of the internal cofferdam and stabiliser components. This provides access to the main bearing so that it can be inspected and or replaced as necessary. The stabiliser fin is then installed following the reverse of the removal procedure.

Where inboard (top) bearings form part of the stabiliser assembly, UMC’s procedures and equipment allow replacement without having to remove the stabiliser fin from the ship.

CUSTOMISED FLYAWAY CONTAINERTypically, all of the equipment needed for stabiliser replacement is supplied & stored in standard 10ft & 20ft ISO containers for transport worldwide. To date UMC have supplied equipment to the RN for stabiliser replacement on CVS, T42, T23 and T22.

UMC have developed the procedures and equipment to carry out afloat replacement of fixed fin stabilisers and bearings fitted to Royal Navy surface ships.

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Internal cofferdam arrangement

T23 stabiliser following removal

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UNDERWATER MAINTENANCE

VOITH SCHNEIDER PROPELLERS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• Fouled blade before polishing• Blade surface following polishing

VSP REPLACEMENTReplacement of a VSP unit is carried out afloat using a cofferdam (positioned under the ship by divers) that encloses the entire VSP unit and forms a watertight seal against the surrounding hull. Once the cofferdam is sealed a lift frame that sits on the deck above the ship’s propeller room is used to support the removal of the VSP unit, which is then transferred by crane to a dockside support stand. The replacement task is essentially the reverse of the removal procedure. The procedure and equipment have been successfully used to replace VSP units both in and outside the UK, with timescales similar to those required for dry docking. This equipment provides additional flexibility for maintaining these ships when a dry dock is not readily available.

CONDITION MONITORINGUMC have developed procedures for underwater visual inspection and NDE of VSP blades. The NDE capability, developed in conjunction with a leading British NDE specialist, uses the Alternating Current Field Measurement (ACFM) technique and an inspection probe designed specifically for VSP blade examination.

BLADE POLISHINGUMC’s hydraulically powered polishing tool is perfectly suited to removing all forms of soft and hard marine fouling that typically forms on VSP blades. Polishing the blades to better than 1-micron CLA ensures that the efficiency of the VSP unit is maintained and additionally provides the ideal surface to support NDE and visual examination.

UMC have developed the capability for the afloat replacement, underwater inspection and propeller polishing of Voith Schneider Propellers (VSP) fitted to Naval & Commercial vessels.

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The lift frame located on the deck & cofferdam installed in readiness for VSP removal

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DESIGN & CONSULTANCY

ENGINEERING DESIGN & MANUFACTURE

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• ManufacturedRudderprobe• Shaftsealarrangement

THE ENGINEERING CONSULTANCY TEAMOur team of engineers and naval architects has a proven track record for providing effective designs whilst working to tight deadlines.

Certified to ISO 9001:2000, UMC’s Design and Consultancy Division, design and manufacture equipment and systems, including testing, certification, procedures and safety assessments to meet national and international standards.

WORLDWIDE SERVICESOur engineering consultancy team has successfully designed and delivered projects including:

• Hull aperture blanks and large man entry cofferdams

• Handling equipment and sealing systems for stabilisers, rudders & propulsion systems

• Temporary seals for propulsion shafts and through hull penetrations including speed and depth transducers

• Installation of new and relocation of existing through hull fittings

• Customised hydraulic and pneumatic equipment for hull cleaning, propeller polishing and coating application

• Specialist cofferdams and equipment for offshore installations

UMC design and install an 11-ton cofferdam to support shell plating repairs

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• Manentrycofferdamforrudderplatingrepair

• Manentrycofferdamdesignedusing3DCADsoftware

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DESIGN & CONSULTANCY

ENGINEERING & PROJECT MANAGEMENT

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

THE TEAMThe engineering consultancy team combines naval architects and mechanical engineers with academic, professional and practical experience covering ship and equipment design, Finite Element Analysis (FEA), underwater ship husbandry, rudders and stabilisers, hydraulic and pneumatic systems, manufacturing, project management and management systems.

Our Project managers deliver projects to cost and on time. They are qualified engineers with in-depth experience of marine engineering and manufacturing industries, combined with knowledge of ship and submarine systems, including equipment design, installation, commissioning and decommissioning, and operations on nuclear licensed sites.

Our Services Include• Research and Development into new equipment and procedures to support afloat maintenance

requirements

• Guidance to Ship Design Authorities to optimise the design of new platforms utilising afloat maintenance techniques and procedures

• Production of documentation to support ship and submarine maintenance, including Defence Standards for UK MoD

• Development of specific techniques for replacement of hull mounted equipment

• Test and evaluation of materials and equipment used for afloat maintenance, including paints, adhesives and fillers

• Global Project Management services certified to ISO9001:2000 for afloat and marine engineering tasks.

UMC supervision of Voith Schneider Propeller Replacement

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• Designandinstallationof11toncofferdam

• MountingunderwaterCCTVcamerainstalledtotheliftingkeelforscientificresearch

• NDTinspectionofHighEquivalentSteelinUMC’stesttank.

• 3DVisualisationof36mman-entrycofferdamforfloatingdock.

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DESIGN & CONSULTANCY

ACOUSTIC CLADDING SYSTEMS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• UMC’sextensiverangeofcladdingequipmentandtechnology

• Claddingapplicationindock

A DEDICATED SERVICEUMC’s Design & Consultancy Division offer a comprehensive service for the application and upkeep of submarine and surface ship acoustic cladding systems.

This service includes:

• Above and underwater survey of cladding fits

• Through life monitoring of cladding fits

• Cladding application and repair

• Application supervision

• Applicator training and certification

UMC are world leaders in the development of cladding systems, with processes and technology devel-oped in close consultation with the UK Ministry of Defence (MoD) now being transferred to UK MoD, preferred contractors and other navies.

UMC has a proven track record in providing acoustic cladding services ranging from development of bespoke application techniques to application and repair on submarine and surface ships in dock, afloat, above and below the waterline.

OUR CLADDING SURVEYS• Extensive Acoustic Cladding Survey Experience

• Cost effective surveys in dock and afloat, above and below the waterline

• Analysis of survey data

• Accurate reporting that enables effective costing by purchasers of tiling services

Certified cladding applicator training at UMC

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• Cladding Survey Data Analysis• UMC’s Underwater cladding

system

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NEUTRALLY BUOYANT

HULL APERTURE BLANKS

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• UMC’smanufacturingfacility• TheMagnaseal

EFFICIENTThe ability to blank off sea inlets and overboard discharges safely and quickly underwater is essential if costly delays or even unscheduled dockings are to be avoided. UMC blanks are supplied to ships in service and new builds. Our designs are also suitable for semi-submersible oilrigs and other offshore structures that cannot easily be brought to the surface. FPSOs that are sometimes on station for 10-15 years rely on this kind of technology to enable them to remain on station.

SAFEThousands of our blanks have been supplied to literally hundreds of vessels and individual blanks have been fitted and refitted many times without one recorded failure. Our design incorporates a minimum safety factor of 4 and is approved by all the principal Classification Societies. All UMC hull blanks are quality checked to the highest standard.

EASILY FITTED BY DIVERSThe composition of each blank is varied to suit each individual hull aperture. A specialised computer programme computes the load on the blank from the dimensions and depth of the aperture beneath the waterline, and then designs a composite sandwich that is approximately neutrally buoyant whilst being rigid enough to withstand the differential pressure. This means that divers underwater can readily maneuver the largest of blanks. Provided the blanks are stored with reasonable care they have an infinite lifespan. We generally supply blanks in ship sets that are carried on board ready to be fitted, either as part of an inwater survey or to enable repairs to take place. However, individual blanks can be fabricated to deal with a particular repair requirement.

MAGNASEAL™Newly introduced by UMC the MAGNASEAL™ device enables quick external blanking of all overboard discharge pipes up to 110mm diameter. One MAGNASEAL™ therefore can cover a range of overboards, reducing equipment required and subsequent costs.

Sea valves can be opened up inboard for survey, maintenance or repair whilst the vessel remains afloat.

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• Overboard aperature blank• Unblanked apertures

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UNDERWATER HULL CLEANING EQUIPMENT

THE MINI PAMPER VEHICLE

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

INNOVATIVE DESIGNThe diagram below shows how the Mini-Pamper hull-cleaning machine is fitted with two counter-rotating brushes that create a suction force of several hundred kilograms on to the hull. If these brushes were allowed to operate without control they would abrade and damage the underlying surface. The onboard control mechanism incorporated into the brush mountings of Mini-Pamper counters this suction force and transfers the load on to the chassis.

There is ample force to create a stable platform that can be driven and steered over the hull whilst the brushes glide over the surface without damage to the coating.

SpecificationsWeight of vehicle in air 130kgs

Weight in water slight positive buoyancy

Length overall 1500mm

Width overall 760mm

Cleaning width 650mm

Suction force approx. 400kgs

Max speed 0.7 m/sec

Max theoretical cleaning rate 1755m2 per hr

Practical achievable cleaning rate 1100m2 per hr

NB: Specification may change due to constant development of the vehicle.

Whatever coating is applied to your vessel – conventional antifouling, low surface energy silicon coatings or no antifouling at all – the Mini-Pamper hull cleaning vehicle will remove marine growth without damaging the substrate, subject to correct usage and brush selection.

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UNDERWATER HULL CLEANING EQUIPMENT

MINI PAMPER BRUSHES (350mm diameter)

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Whatever coating is applied to your vessel – conventional antifouling, low surface energy silicon coatings or no antifouling at all – the MINI-PAMPER hull cleaning vehicle will remove marine growth without damaging the substrate, subject to correct usage and brush selection.

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POLYESTER BRISTLE BRUSH (Heavy Duty) POLYESTER BRISTLE BRUSH (Light Duty)

NEW SILICON COATING CLEANING BRUSH STAINLESS STEEL WIRE BRUSH

TWISTED WIRE BRUSH COACH BOLT BRUSH

4 rows of hard plastic bristles, for removing heavy slime and weed. UMC ordering number 01231

4 rows of soft plastic bristles for removing light to medium slime and weed. UMC ordering number 01225

This brush has been developed to remove marine fouling from low surface energy coatings, without causing coating damage. UMC ordering number 01228 (RH), 01229 (LH)

5 rows of stainless steel wire for removing medium to heavy slime and weed and infant shell growth. UMC ordering number 01226

3 rows of twisted wire for removing medium to heavy shell growth. UMC ordering number 01115

2 rows of coach bolts for removing very heavy shell growth. UMC ordering number 01146

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UNDERWATER HULL CLEANING EQUIPMENT

PEE-JAY TWIN BRUSH MACHINE

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

• Various brush syles for removing marine fouling

UNIQUE MoBILITYA unique and compact diver held twin brush machine that has forward and backward assist technology.

The machine complements the Mini Pamper hull cleaning machine, for cleaning rudders etc, but equally capable of cleaning entire ships hulls. Easy to mobilise and can be powered by UMC’s LD50 Power pack (see separate data sheet). Ideal entry level hull cleaning system.

SPECIfICATIoNSDimensions 670mm wide without brushes x 450mm long x 230mm high

Weight in air 23kg (with plastic bristle brushes)

Weight in water 3.5kg buoyant (with plastic bristle brushes)

Hydraulic 0-40lpm requirement at 155

Brush diameter 260 to 320mm

Cleaning width 520 to 630mm (depending on brush type)

Cleaning rate 800m2 per hour(depending on conditions)

NB: Specification may change due to constant development of the vehicle. For information on the Twin Brush Hull Cleaning Machine please contact Equipment Sales at UMC.

Ideal entry-level hull cleaning system.

www.umc-int.com

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• Thetwinbrushcleaningmachineinuse

• UMC’sLD50hydrauliccompressorprovidestheidealpowersourceforthePee-Jayhullcleaningmachine

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UNDERWATER HULL CLEANING EQUIPMENT

PEE-JAY BRUSHES (280mm diameter)

UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

Ideal entry-level hull cleaning system.

www.umc-int.com

013

POLYESTER BRISTLE BRUSH STAINLESS STEEL WIRE BRUSH

TWISTED WIRE BRUSH COACH BOLT BRUSH

4 rows of soft plastic bristles for removing light to medium slime and weed.

UMC ordering number 01212

4 rows of stainless steel wire for removing medium to heavy slime and weed and infant shell growth.

UMC ordering number 01202

3 rows of twisted wire for removing medium to heavy shell growth.

UMC ordering number 01114

2 rows of coach bolts for remov-ing very heavy shell growth.

UMC ordering number 01102

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UMC INTERNATIONAL PLCWorldwide Headquarters: Warrior Close, Chandlers Ford, Eastleigh, Hampshire SO53 4TET: +44(0)23 8026 9866 F: +44(0)23 8025 3198 email: [email protected]

www.umc-int.com

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Vessel images have been kindly approved for use by the following: P&O Cruises Limited; ©Crown copyright/MOD . Reproduced with the permission of the controller of Her Majesty’s Stationery Office.

Founded in 1972, UMC has built a

worldwide rapid response network

of services specialising in waterborne

repair and maintenance technology

for commercial, naval and offshore

vessels. These innovative products

and services reduce the need to dry

dock, allowing vessels to remain at

sea, earning and operating.

Underwater engineering services

include platform repairs, equipment

installation/replacement, stern

seal replacement and repairs, wet

welding, coating and adhesive

application, condition monitoring

and survey.

The Design & Consultancy Division

provides project management

services and turnkey solutions

for marine engineering tasks. All

project managers are qualified

engineers with experience in ship

and submarine systems, equipment

design, installation, commissioning

and decommissioning.

The Manufacturing Division design

and fabricate customised blanks

and cofferdams. Other ground-

breaking products include new-

generation hull and propeller

cleaning equipment, and paints

and adhesives for underwater

application.

UMC International holds a current

ISO 9001:2000 Certificate.

UMC is formally accredited by leading industry bodies and associations including:

• Lloyds Register of Shipping

• American Bureau of Shipping

• Det Norske Veritas

• Bureau Veritas

• Germanischer Lloyd

• RINA

• Indian Register of Shipping

• Class NK

• International Naval Surveys Bureau

Worldwide

Rapid Response

For Inwater Maintenance & Throughlife Waterborne Support