workshop equipment - koller-celle.com€¦ · • pneumatic pressure regulator for adjust the air...

WORKSHOPEQUIPMENT

3Ver. 02, early 2018

KOLLER Maschinen- und Anlagenbau GmbH reserves the right of further development and modifications of the products specified in this catalog without prior notice. We‘re not obliged to make corresponding modifi-cations of products already supplied. Futher we reserve to delete products without replacement. Any kind of reproduction of this catalog, also in parts needs our authorization in writing. Amendments are not permitted.Figures are only for explanation of products and may contain extra charge accessories.

Table of contents

PageAssembly & SupportStands 4Support Tables 6

Assembly & TransportTrolleys 8

ClampingHydro Vice 220 kN 10

Make & Break of screwed connectionsWorkbenches 12Bucking Units 14

Support & StorageTrestles 16

Degreasing & Cleaning 18Washing Plant L-700

Product References 19

54 Ver. 02, early 2018Ver. 02, early 2018

Stands [Assembly & Support]Stands [Assembly & Support]

Version 10-350 non-mag 15-350 non-mag 15-350 15-350 flex. headItem No. 008320 008303 338636 033326Technical dataMax. load capacity 1,000 kg/2,200 lbs 1,500 kg/3,300 lbsNon-magnetic yes noStoke for height adjustment 350 mm/13.8“Height adjustment under load no yes

Height adjustment manual 9.4 mm/0.37“ steps

manual 50 mm/2“ steps continuously variable by hand crank

Min. tool diameter 102 mm/4“Max. tool diameter 248 mm/9.75“DimensionsLength 902 mm/35.5“ 500 mm/19.7“ 595 mm/23.4“Width 962 mm/37.9“ 498 mm/19.6“ 538 mm/21.2“Height (transport) 929 mm/36.6“ 829 mm/32.6“ 853 mm/34.1“Weight 60 kg/132 lbs 40 kg/89 lbs 60 kg/132 lbs 80 kg/176 lbs

Version 15-200 15-300 30-200 30-200 flex. head 50-350Item No. 008321 026539 013995 008343 031267Technical dataMax. load capacity 1,500 kg/3,300 lbs 3,000 kg/6,610 lbs 5,000 kg/11,023 lbsNon-magnetic noStoke for height adjustment 200 mm/7.9“ 300 mm/11.8“ 200 mm/7.9“ 200 mm/7.9“ 350 mm/13.8“Height adjustment under load yesHeight adjustment continuously variable by hand crankMin. tool diameter 102 mm/4“ 222 mm/8.75“Max. tool diameter 248 mm/9.75“ 476 mm/18.75“DimensionsLength 795 mm/31.3“ 795 mm/31.3“ 897 mm/35.3“Width 762 mm/30“ 762 mm/30“ 806 mm/31.7“Height (transport) 867 mm/34.1“ 915 mm/36“ 1,008 mm/39.7“Weight 115 kg/254 lbs 125 kg/276 lbs 135 kg/298 lbs 145 kg/320 lbs 180 kg/397 lbs

Stand 15-200

Stand 50-350 Stand 10-350non-mag

Stand 15-350non-mag

Stand 15-350flex. head

Stands are used for cranless assembly, disassembly and storing of downhole tools or other cylindric parts.

For different tool diameters, the distance between the support rollers is adjustable. To allow working in an ergonomic position, the height of the stands can be adjusted.

Except type 15-350 non-mag all stands are fitted with transport rollers.

Profile

Roller console with fall and twist protection

• Partly with strap for fastening tool or workpiece• To prevent unintentional rotating, the support rollers

are arrestable.• Grounded for application within ESD (electrostatic

discharge) environments• Non-magnetic stands prevent magnetic fields when

working on sensitive measuring tools.

Flexible head versions

The support roller console can be tilted for up to 5 de-grees in both directions. Thus, the entire surface of the support rollers is also used in oblique tool rest.

Tilt direction

76 Ver. 02, early 2018Ver. 02, early 201816 17

Support Tables [Assembly & Support]

Optional supply kitelectricity / compressed air

Version Single DoubleItem No. 024208 008259Technical dataMin. tool diameter 102 mm / 4“Max. tool diameter 248 mm / 9.75“Working height 820 mm / 32.3“Support roller spacing 300-2,700 mm / 76.2-106.3“ 2,130 mm / 83.9“Max. load per workplace 1,250 kg / 2.755 lbsDimensionsLength 2,950 mm / 116.1“ 3,500 mm / 120“Width 910 mm / 35.8“ 1,500 mm / 59.1“Height 1,140 mm / 44.9“ 1,156 mm / 45.5“Weight 315 kg / 695 lbs 420 kg / 926 lbs

Single version with adjustableworking width

Double version with two workplaces

OptionsItem No. Name Description

012690 Roller console Free movable roller console for lay down shorter tools or for additional support

075986 Supply kit G* Direct connection for compressed air (NW7) and electricity (BS 1363 standard, british 3-pin) each with 5 m supply line / hose

075985 Supply kit E/F* Direct connection for compressed air (NW7) and electricity (CEE 7/7 standard) each with 5 m supply line / hose

075994 ESD kit Grounding kit for electostatic discharge environments*other connection standards on request

KOLLER support tables are made for lay down and work on downhole tools or other cylindrical parts in an ergo-nomically working position.

Since the workpiece is placed on rollers, it can be easi-ly turned to the right position. For lock it in position, the rollers are arrestable.

In the single version, the distance between the roller consoles is adjustable.

The tables are equipped with a stable elevated tray for tooling equipment, parts or measuring devices. A circumferential edge prevents roll down of parts or drip down of liquids to the workplace.

• Two versions available, single and double workplace• Very rigid steel frame for high load capacity• Workbench made of laminated wood panel• Kit for use in electrostatic discharge environments

available• Supply kits for direct connection to compressed air

and electricity available

Profile

Specifications

Roller consoles adjustable (left) and fix (right)

Supply kit E/F(refer to table page 7)

Tool tray

Support Tables [Assembly & Support]


Version 30-200 short 30-200 30-200 longItem No. 031268 008322 026631Technical dataMax. load capacity 3,000 kg / 6,610 lbsMin. support width 330 mm / 13“ 900 mm / 35.5“ 2,770 mm / 109“Max. support width 800 mm / 31.5“ 1,400 mm / 55“ 4,450 mm / 175“Min. tool diameter 102 mm / 4“Max. tool diameter 248 mm / 9.75“DimensionsLength 1,390 mm / 54.7“ 1,382 mm / 54.4“ 3,068 mm / 121“Max. length extended - 1,882 mm / 74.1“ 4,748 mm / 187“Width 828 mm / 32.6“ 846 mm / 33.3“ 846 mm / 33.3“Height (transport) 884 mm / 34.8“ 877 mm / 34.5“ 871 / 34.3“Weight 166 kg / 366 lbs 170 kg / 375 lbs 230 kg / 507 lbs

SpecificationsVersion 50-200 50-200 longItem No. 341621 336094Technical dataMax. load capacity 5,000 kg / 11,023 lbsMin. support width 900 mm / 35.5“ 2,520 mm / 99.2“Max. support width 1,400 mm / 55“ 4,450 mm / 175“Min. tool diameter 114 mm / 4.5“Max. tool diameter 248 mm / 9.75“DimensionsLength 1,382 mm / 54.4“ 3,155 mm / 124.2“Max. length extended 1,882 mm / 74.1“ 5,085 mm / 200.2“Width 846 mm / 33.3“ 846 mm / 33.3“Height (transport) 781 mm / 30.7“ 781 mm / 30.7“Weight 230 kg / 507 lbs 290 kg / 639 lbs


032601 Tray Turnable tray for tooling equipment and parts in an ergonomic height (factory as-sembly only)

036774 e-Tractor Radio remote controlled electric drive module for trolleys, 24V battery-operated, twice 80 Ah, 2 programmable speeds up to 4.7 km/h

Specifications

Trolley 50-200 long

Trolley 30-200with e-Tractor

Trolley 30-200 short

Trolleys [Assembly & Transport]

Trolleys are used for cranless assembly, disassembly and transport of downhole tools or other cylindric parts.

For different tool diameters, the distance between the support rollers is adjustable and for different tool lengths, the center bar is stepless extendable. To allow working in an ergonomic position, the height of the trolley can be adjusted.

Each trolley is grounded and can be used in ESD (electrostatic discharge) environments out of the box.

A turnable tray for tooling equipment is optional available.

• Very good maneuverable by steerable wheels• Secure strap for fastening tool or workpiece• To prevent unintentional rotating, the support rollers

are arrestable.• Guide wheels with park brakes and steering arresters

Profile

Trolleys [Assembly & Transport]

• Also movable under load• Bumper guards on both sides• Hand crank for height adjustment removable• Battery-operated electric tractor with radio remote

control optional available

Easy to use: width adjustment of support rollers and arrester

Secure strap and handle Useful add-on: turnable tray for tooling equipment/parts


Hydro Vice 220 kN [Clamping]

The hydraulic vice have been designed for short-term clamping of downhole tools or other cylindrical workpieces.

The 3-point clamping is carried out via a manual spindle and a hydraulically operated prism. The spindle is tur-ned down to the diameter of the workpiece. Then the required clamping force is generated by the hydraulic lifting of the prism.

The prism is equipped with specially textured jaws that effectively prevent the workpiece from rotating.

Profile

• Air drive hydraulic power pack with foot pedal opera-tion by Enerpac

• Hydraulic pressure regulator for adjust the clamp force

• Pneumatic pressure regulator for adjust the air supply

Hydro Vice 220 kN [Clamping]

Item No. 008296ParametersTool diameter from - to 76.2 mm / 3“ - 330 mm / 13“Max. clamping force 220 kN / 50,000 lbf for torques up to 30,000* Nm / 22,000 ft-lbfMax. tensile load in workpiece direction 200 kN / 45,000 lbf (with appropriate ground mounting only)

Hydraulic systemFlow rate/pressure on load hydraulic power pack

0.25 l/min at 700 bar / 10,150 psi

Pressure air supply 2 bar / 29 psi - 8 bar / 116 psiDimensionsLength, closed 1,150 mm / 45,1“Length, open 1,800 mm / 70.9“Width 680 mm / 26.8“Height 1,900 mm / 74.8“Weight 730 kg / 1,610 lbs

*actual achievable torque depending on the material and surface of the workpiece


008319 Base plate S For stabilisation of hydro vice without ground mounting, with anti-slip coating, weight: 790 kg, l x w x h: 2,000 x 1,000 x 60 mm

025331 Base plate C Like base plate S with one slot for place a stand or trolley weight: 810 kg, l x w x h: 2,000 x 1,200 x 60 mm

025248 Base plate H Like base plate S with two slots for place stands or trolleys weight: 855 kg, l x w x h: 2,000 x 1,200 x 60 mm

019999 Torque bracket 0° Heigth adjustable support column with foot for positioning and faste-ning of a torque transformer on the x-axis of the tool

036465 Torque bracket 90° Heigth adjustable support column with foot for positioning and faste-ning of a torque transformer on the y-z-axes of the tool

010965 Push-pull unitOn request

Hydraulic operated unit for push in or pull out installations in downho-le tools with definied forces.The combination hydraulic cylinder / hydraulic unit is designed exactly according to customer requirements.

029880 Non-marking jaws Non-marking clamping jaws for the prism

Specifications

Different base plates (option)

Push-pull unit (on request)

Torque bracket 0°

from left:Hydraulic cylinder for prism liftingand pressure air driven hydraulic power pack with foot paddles

1312 Ver. 02, early 2018Ver. 02, early 2018 3130

Partlist for workbenchesPos. Item No. Fits to Type Description1a 036231 1700 Basic workbench for torques up to 6,000 Nm1b 023950 2000 Basic workbench for torques up to 20,000 Nm2 024241 1700, 2000 Air-driven hydraulic power pack for tong drive cylinder3a 008267 1700 Tong drive cylinder unit for workbench 17003b 024419 2000 Tong drive cylinder unit for workbench 20004 036232 1700 Support prism for workbench 17005 024357 2000 Support prism for workbench 20006a on request 1700 Gripper tong non-marking (please ask for required diameter)6b 010419 2000 Chain tong device for tool diameter 2-8“7a 036233 1700 Vice 1 1/16“ - 3 1/4“ without half shells (refer to pos. 9)7b 036234 1700 Vice 3“ - 5 1/4“ without half shells (refer to pos. 9)8 024384 2000 Chain vice 2-8“9 on request 1700 Half shells non-marking for pos. 7 (please ask for required diameter)10 024592 1700, 2000 Base plate 400 kg complete

w/o 336504 1700, 2000 Data measurement/Data accquisition system

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Workbenches [Make & Break of screwed connections]Workbenches [Make & Break of screwed connections]

The Koller workbenches have been designed to make and break screwed connections with high torques.

To accommodate the high torsional forces, the work-benches have extremely stable and torsionally rigid frames.

All available workbench equipment is equipped with dovetail mounting plates and are stepless slidable and positionable as well as turnable for 180 degrees in the bench.

Profile• Air-driven hydraulic power pack with maintenance

unit• Working pressure continuously adjustable and visible

on a gauge• Removable drip trays for liquids with drain valve• Well dimensioned trays for tools and small parts• Feet with bore holes for floor mounting• Optional base plate if floor mounting is impossible

Basic workbench type 1700 2000Item No. 036231 023950SpecificationsWorkpiece diameter from - to 1 1/16“ - 5 1/4“ 2-8“Max. torque force 6,000 Nm / 4,425 ft-lbf 20,000 Nm / 14,750 ft-lbfMax. tool weight 800 kg / 1,760 lbs 1,250 kg / 2,750 lbsDimensionsLength 1,700 mm / 67“ 2,000 mm / 79“Width 725 mm / 28.5“ 725 mm / 28.5“Height 831 mm / 32.7 861 mm / 32.7“Weight 280 kg / 617 lbs 400 kg / 882 lbsSupply linesPressure air 2.8 - 8.3 bar / 40 - 120 psiVoltage for data logger (option) 110 / 230 V

Workbenches kitsItem No. Type Kit contains pos.008265 1700 1a, 2, 3a, 4 (for direct use please ask for pos. 6a and 9 in your required diameter)023853 2000 1b, 2, 3b, 5, 6b, 8

Workbench 2000 with Equipment


Bucking Unit [Make & Break of screwed connections]

Version 18,500 Nm 40,000 NmItem No. 076145 076146Hydraulic Vice (complete technical data on page 11)Tool diameter from - to 76.2 mm / 3“ - 330 mm / 13“Max. clamping force 220 kN / 50,000 lbfChain TongsTool diameter from - to 50.8 mm / 2“ - 203.2 mm / 8“ 102 mm / 4“ - 355.6 mm / 14“Max. torque force 18,500 Nm / 13,600 ft-lbs 40,000 Nm / 29,000 ft-lbsSupply linesPressure air 10 bar (145 psi) / max. 900 l/minVoltage for data logger (option) 110 / 230 VDimensions TransportLength 1,360 mm / 53.5“Width 1,000 mm / 39.4“Height 2,080 mm / 81.9“Weight 1,200 kg / 2,646 lbs

OptionsItem No. Name Description340933 Tong 2-8“ Chain tong and hydraulic cylinder for torque forces up to 18,500 Nm340357 Tong 4-14“ Chain tong and hydraulic cylinder for torque forces up to 40,000 Nm338636 Stand 15-350 Stand with roller support console for lay down longer tools341032 Data logger Measurement/Data accquisition system

Specifications

Operator station Torque force data logger (option)

Clamped tool in hydraulic vice Hydraulic operated chain tongs

Bucking Unit [Make & Break of screwed connections]

The bucking unit have been designed to make and break screwed connections with high torques. The unit is a combination of a KOLLER hydraulic vice 220 kN and a hydraulic operated chain tong.

For the basic unit without electronic data logger, no electrical supply is required. Both, the hydraulic vice and the tong are supplied by pressure air driven hydrau-lic power packs.

Since the bucking unit is mounted on a solid steel frame with forklift truck pockets, it is transport friendly and can be moved easily on site.

Profile• Air drive hydraulic power pack with foot pedal opera-

tion by Enerpac• Two versions available, 18,500 Nm and 40,000 Nm• Loading by crane from top (no sideward loading)• Tongs laterally adjustable via slider• Height-adjustable stand for horizontal alignment of

the tool• Rotatable auxiliary crane for moving the chain tong

from screwing to loosening• CE declaration according to EC machinery directive

2006/42/EC


Heavy Duty Trestles [Support & Storage]

Heavy duty trestles are for support and storage of downhole tools or any kind of longer workpieces.

A large number of variations as well as the optional equipment available make the trestles an indispensable piece of equipment in every workshop.

Profile


on request Roller console Support roller console for rotatable storage of cylindrical workpieceson request Support prism Support prism console for safe storage of cylindrical workpieceson request Roll-off stop Firmly welded safety edges against falling down of workpieceson request Wooden layer Wooden layer height 32 mm against damage to the workpieceon request Poliamide layer Poliamide layer against damage to the workpiece

Trestle with roll-off stop

Length

Heig

ht

Available variations• Heights: 700 / 850 / 1,000 / 1,115 mm• Lenghts: 650 up to 1,550 mm (steps of 150 mm)• Loads: 2 / 3 / 4 / 5 metric tonsPlease ask for your required combination and options.

Roller console Support prism

Wooden layer

Trestles [Support & Storage]

Trestle 75-600

Trestle 80-800

Version 75-600 80-800Item No. 015382 016033SpecificationsMax. load 7,500 kg / 16,535 lbs 8,000 kg / 17,637 lbsTop layer material Zinc coated round steel WoodDimensionsLength 3,150 mm / 124“ 2,642 mm / 104“Width 542 mm / 21.3“ 538 mm / 21.2“Height 600 mm / 23.5“ 800 mm / 31.5“Weight 110 kg / 242 lbs 100 kg / 221 lbs

Further dimensions on request.

Zinc coated steel trestles are for storage of downhole tools or any kind of longer workpieces.

In addition to use in the workshop, the restles are also suitable for storing drill pipes or tubes on the well site.

Profile


Hydro vice trolley + hydro vice

27

Washing Plant L-700 [Degreasing & Cleaning] Product references (customers specific)

Dilling performance sub callibration device

Rotatable support carriageAdjustable support carriage

Power torque

Item No. 010234ParametersMax. part dimensions for cleaning 1,500 x 500 x 500 mm / 59 x 19.7 x 19.7“Max. part weight for cleaning 150 kg / 331 lbsWashing container volume 700 lMax. washing temperature 65°CSupply linesElectric supply 400 V, 16 A, 50 HzMax. pressure air supply 13 bar / 189 psiDimensionsLength 950 mm / 37.4“Width 1,500 mm / 59“Height 1,630 mm / 64.2“Gross weight 320 kg / 705 lbs

Specifications

Control console

The KOLLER Washing Plant L700 is used for degreasing and cleaning of parts or tools.

Two programs are available, automatic and manual.

For manual cleaning by hand brush the wa-shing table will be lifted to an ergonomic working height.

The KOLLER Washing Plant L700 is especially designed environmentally friendly. During the cleaning process the fluid is continuously circulated, filtered and at the end oxygenated with a separate oxygen pump. Therefore its liftime is very long.

• Two programs available: 1. Automatic (oscillation) washing-table drives up and down 2. manually (cleaning brush)

• Two control panels for electric and pneumatics• Economical and maintenance-friendly design• Construction and assembling according to machinery directive 2006/42/EC• Electrical installations according to low voltage directive 2006/95/EC

Profile

High pressure test station (30,000 psi)

Support stand with drip tray

Bruchkampweg 5, 29227 Celle/Germany

+49 5141 9898-0

+49 5141 9898-98

[email protected]

www.koller-celle.com

Ver.

02, e

arly

2018

workshop equipment - koller-celle.com€¦ · • pneumatic pressure regulator for adjust the air...

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