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Workforce Implications of LEAN Principles in action: Front End Laboratory Re- Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University NHS Trust

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Page 1: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Workforce Implications of LEAN Principles in action: Front End Laboratory Re-DesignChristine MorrellDr Wynne WilliamsAberTawe BroMorgannwg University NHS Trust

Page 2: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Improvement Project

Six Sigma Uses statistical tools to uncover root

causes and reduce variation

LEAN Seeks to improve flow and eliminate waste

Page 3: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Speculation

“There is a lot of speculation and I guess there is going to continue to be a lot of speculation until the speculation ends”

George W. Bush

Page 4: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Eliminate Waste- SWIMTOOT

Scrap (It just doesn’t meet expectations) Waiting (Things just don’t happen when they should) Inventory (Keeping stuff on-hand when it isn’t required) Motion (Excess movement -person/material -within a

process) Transport (Shipping stuff to different locations) Over Production (Doing more than you need to -output of

a process) Over Processing (Doing more than you need to -within a

process) Talent (Using skilled people to do unskilled jobs)

Page 5: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Sample Reception - Lab Redesign Phase 1

Page 6: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Consultation Process

Independently staffed and managed At Front of House

Page 7: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Design a laboratory

Page 8: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Ideas

“ We have nothing against ideas. We’re against people spreading them.”

Augusto Pinochet. (former military leader of Chile, accused of fraud and human right abuses)

Page 9: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

HaematologyMLA

Clinical Biochemistry

MLA

Clerical Staff

Phlebotomist

Autoclave Operative

PathologySupportWorker

Pathology Support Worker

Page 10: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Options

Phlebotomist

Pathology Support Worker

Pathology Support Worker excluding Phlebotomy

Page 11: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Multifunctional Workers

Must be well trained

Insulation against absenteeism and vacations

Creating a Continuous Improvement Mindset

Page 12: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Band 3 & 4 staff

Band 3 Phlebotomy Training/MLA Senior Phlebotomist/MLA

Band 4 Office Manager

Page 13: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Specimen Reception Manager

Key Competences H.R. Management Training Quality

Page 14: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Skills Analysis

Page 15: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Training and Competences

Training Logs Competence Assessments Evidence of Continuous development

e.g. Attendance at CPD sessions Lean Team Presentation Involvement in preparation of Laboratory

Instructions

Page 16: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

The Lean Workforce

Flexible Motivated Aligned to Demand Appropriate Competences

Page 17: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Access to Appropriate Training

Page 18: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Putting People First

Improve employee morale through • Using Lean to solve “every

day”problems • Improved lab performance and patient

care • Staff empowerment via Lean methods

Page 19: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Flexible working - A4C (37.5h)

Introduction of Flexible working Early starts and finishes Shortened Lunch Breaks Late starts and finishes

Page 20: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Visual Clues: Staffing Levels

Page 21: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Work Force Implications

Managing Expectations Structure on to which hang

Competences Appropriate Extended Roles

Page 22: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Healthcare Scientist Career Framework

“To those of you who have received honours, awards and distinctions, I say well done. And to the ‘C’ students, I say, you too can be President of the United States

George W. Bush (US President)

Page 23: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Challenges

Pathology: towards a competence based workforce

A report of the Pathology Profiling Project. May 2008

Page 24: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Improvement in TAT

Turnaround Times: GP & OPD U&E

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Page 25: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

TAT: “U&Es - Cold

2005/06 4.25

2006/07 4.62

2007/08 3.03

2008/09 2.1

Page 26: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Troponin T

Turnaround Times :Troponin T

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Page 27: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

Thankless Tasks

“It’s not so much a thankless task. It’s more a job with no thanks.”

Colin Baker. Dr Who.

Page 28: Workforce Implications of LEAN Principles in action: Front End Laboratory Re-Design Christine Morrell Dr Wynne Williams AberTawe BroMorgannwg University

The Lean Workplace

Delivery of a Quality Service in the most cost effective manner