work station: five peaks part name: reirulating tank …€¦ · rev _12/20/2016 jo des: assembly...
TRANSCRIPT
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
5063-10 LID and TANK
TOOLS NEEDED
#10 drill bit
Open FLIP LID.
At dimple location,
Using #10 drill bit,
Slowly /CAREFULLY drill (2) holes.
CAREFULL do drill ONLY through 1st wall.
(2) AD58ABSL RIVET
3871-00 PROP ROD
TOOLS NEEDED
Rivet Pop Gun
Align PROP ROD’s plate over (2) holes.
Insert (2) RIVETS through ARM to FLIP LID.
Using Rivet Gun, pop (2) RIVETS.
1
2
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Ste
p
PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
8000-55 NOZZLE
Insert NOZZLE completely into pre-drilled hole in BOWL.
Ensure NOZZLE flat edge is upward
and flat to notch in BOWL.
8000-50 METAL NUT
Lift LID.
Hand thread METAL NUT to end of NOZZLE.
3
4
NOZZLE
NOZZLE
METAL NUT Underside of FLIP LID
NOZZLE
METAL NUT
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
3886-51 LINE HOSE
5.5ft
3886-76 LINE HOSE
6.5ft
Lay TANK with backside upward.
Insert 3886-76 LINE HOSE 6.5ft in RIGHT hole of TANK.
Insert 3886-51 LINE HOSE 5.5ft in LEFT hole of TANK.
5
LONGER HOSE 6.5ft
SHORTER HOSE 5.5ft
Bottom of TANK
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
8000-20 HOSE CLAMP
Pull SHORTER HOSE further inside TANK.
Slip CLAMP onto end of HOSE within TANK.
Ensure HOSE is not twisted or kinked.
Fit SHORTER HOSE on underside of NOZZLE.
TOOLS NEEDED
5/16” Nut Driver
Fit HOSE completely over NOZZLE’s thread.
Using 5/16” Nut Driver,
Tighten SCREW on CLAMP.
7
SHORT HOSE
CLAMP
8
CLAMP
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
8000-20 HOSE CLAMP
TOOLS NEEDED
Heat Gun
Pull LONGER HOSE through TANK.
Slip HOSE CLAMP on end of HOSE.
Using end of HOSE from within TANK,
Hold end of HOSE approx. 2” from Heat Gun.
Wave HOSE over heat, about 20 seconds.
8000-90 FLITER
ASSEMBLY
TOOLS NEEDED
5/16” Nut Driver
When HOSE is softened from heat,
Slide onto end of FILTER.
Using Nut Driver,
Tighten SCREW to secure CLAMP over HOSE and FILTER.
9
10
Heat Gun Long HOSE
FILTER Assembly CLAMP
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
Lay FILTER flat inside TANK.
Ensure HOSES are not kinked.
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FILTER
Short HOSE
Long HOSE
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
5050-20 SKID w/
FOOT PUMP
TOOLS NEEDED
Skid Table
See 5050-20 SKID w/FOOT PUMP
Assembly Instructions.
Place SKID Assembly on Skid Table.
Fit TANK ASSEMBLY on SKID.
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TANK
5050-20 SKID
SKID TABLE
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
(2) 8000-20 HOSE
CLAMP
TOOLS NEEDED
5/16” Nut Driver
Ensure HOSES are NOT kinked.
Slip CLAMP on each end of HOSES.
Fit SHORTER HOSE on FLUSHER’s tube
closest to side SKID.
Fit LONGER HOSE on longer FLUSHER’s tube.
Using 5/16” Nut Driver,
Tighten SCREW on each CLAMP.
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SHORT HOSE
LONGER HOSE
Rev B_12/20/2016
JOB DESC: Assembly PART #: 5060-00
WORK STATION: Five Peaks PART NAME: RECIRCULATING TANK ASSEMBLY
Step PART NUMBER
TOOL
JOB BREAKDOWN
KEY POINTS (KP)
(4) 72596 BOLT
PROTECTIVE PLATE
TOOLS NEEDED
#3 Philips bit
Align PLATE over (4) INSERTS.
Using #3 Philips bit,
Tighten (4) SCREWS, securing PLATE to SKID.
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