wonderware conference. schneider electric...
TRANSCRIPT
Wonderware Conference. Schneider Electric confidential.
Access & Analyze Industrial Automation Data
OPS INFO-08 Saadi Kermani Elliott Middleton
Wonderware Conference. Schneider Electric confidential.
This Session If you are here, I’m assuming…
> You must be unhappy with your current state > You haven’t mastered everything Wonderware > The information you need exists—somewhere
Topics I won’t cover > Gory technical details (e.g. proper use of INNER REMOTE JOIN) > Reporting Nirvana > Solutions for world hunger
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Agenda
Needs & Challenges
Wonderware Portfolio
Next Steps
Wonderware Conference. Schneider Electric confidential.
Agenda
Needs & Challenges
Wonderware Portfolio
Next Steps
Wonderware Conference. Schneider Electric confidential.
Value: Answering Questions Should we plan maintenance now, or continue production to meet our targets?
What caused the shutdown and how can we prevent it next time?
What did these bad batches have in common?
Why does 1st Shift consistently outperform 2nd Shift?
What can we do to stay below our peak utility usage?
How can we increase production without major capital projects?
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The Objective: Getting useful information
out of the system
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Orig
inal
ity
New
Institutionalized Daily
Production Report (Paper)
Why are yields consistently higher
for ___?
Discover Opportunities
Encourage Consistency
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Time Horizon
Months Minutes
Comparing yield changes since last year
Diagnosing yesterday’s stoppage
Management Engineering
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Costing Scheduling Inventory Maintenance Operator Logs Batch records Alarms Sensor readings
Div
ersi
ty
• Silos are really simple • Side-by-side simple • Integrated often complex
Different • Granularity • Models • Names
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Difficulty increases, independent of tools & vendors
Silos Side By Side Integrated
Information Diversity
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Time Horizon
Months Minutes
Orig
inal
ity
New
Institutionalized
The Information
Map
Will use to characterize solutions, not define strict boundaries
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Agenda
Needs & Challenges
Wonderware Portfolio
Next Steps
Wonderware Conference. Schneider Electric confidential.
InTouch Access Anywhere
Wonderware Historian Client
Wonderware Information Server
Wonderware SmartGlance
Wonderware Alarm Adviser
Wonderware Intelligence
Avantis PRiSM
InTouch Access Anywhere
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InTouch Access Anywhere
Live InTouch windows on any device Extends HMI access to:
> Casual & non-traditional users > Mobile devices
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● Advantages ● Broad access to live data ● Simple deployment
(if you have InTouch) ● Supports embedded content
● Limitations ● Preconfigured content ● Recent time horizon ● Requires live connection ● Phone usability
InTouch Access Anywhere
Wonderware Historian Client
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Trend
Analyze
Reporting Report (Word) Workbook (Excel)
Workbook (Excel) Query Trend
Monitor
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● Advantages ● Ad hoc time, data &
summarization selection ● Also embeddable ● Flexible time horizon
● Limitations ● Only time-series data ● Richer features require
training ● Only line chart
Wonderware Historian Client: Trend
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Query
● Simple, interactive ● Statistical summaries ● Tag details ● Live values ● 20+ query types
● Queries ● Without SQL expertise ● Great learning tool
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Crystal Reports?
SQL Server Reporting Services?
Microsoft Excel
What’s The Top Reporting Package?
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Workbook (Excel add-in)
● Leverage Historian ● Familiar tool ● Without SQL expertise ● Point-and-click selection
● Flexible Results ● Statistical summaries ● Tag details ● Tag select ● Many more
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● Advantages ● Familiar reporting tool ● Easily published to web ● Full access to Historian
● Limitations ● Only time-series data ● Few ad hoc capabilities
Wonderware Historian Client: Excel
Wonderware Information
Server
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Wonderware Information Server Process Visualization
> InTouch graphics > Alarm displays
Interactive Content > Trend charts > “Drill through” charts & tables
Reporting > Batch > Historian > Performance
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● Advantages ● Well-integrated with Excel ● Simple publishing
● Limitations ● Only time-series data ● Few ad hoc capabilities
Wonderware Information Server
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● Contextualized ● Process history ● Model-based extensibility
● Navigation ● Through related context ● Natural drill-through
OverView
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● Advantages ● Integrated view of related
data ● Preconfigured content for
selected cases ● Limitations ● Skill set required to create
new content ● Few ad hoc capabilities
Wonderware Information Server
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Reporting Services SQL Server
> Includes Reporting Services > Author in Business Intelligence
Studio
Information Server Extensions > Time/Tag Selection > Time zone conversion > Report delivery > Conventions for formatting
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● Advantages ● Flexibility ● Formatting
● Limitations ● Skill set required ● Only side-by-side data
(without extra work)
SQL Server Reporting Services
Wonderware SmartGlance
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SmartGlance Personalized
> Reports > Notification (My Alerts)
Choice of devices > Platforms > Form factors
Always Available, Even When > Away from your desk > On the road > In the middle of nowhere
1
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● Advantages ● Mobile device support ● Disconnected access ● Simple publishing
● Limitations ● Limited ad hoc use ● Only siloed data (without
extra work)
Wonderware SmartGlance
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Check Out SmartGlance
Email: [email protected] Password: password
1. Install App 2. Log in
Wonderware Alarm Adviser
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Alarm Adviser
Improve Alarm Strategies > Find standing, fleeting &
consequential alarms > Results drive alarm tuning
Supports > Interactive analysis > Dashboards for maintaining
performance
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● Advantages ● Supports targeted alarm
improvements ● Enable ongoing tracking ● Simple to get started
● Limitation ● Limited to alarm history
Wonderware Alarm Adviser
Wonderware Intelligence
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Wonderware Intelligence Range Of Users
> Serious analysis > Dashboards for broader use
Powerful > Filtering > Layout > Grouping
Powered by “time slicing” engine > Spans multiple types of data > Integrates with process historians
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8:00 14:00 Shift A
Time Series Aggregation: Maximum 10:23 21:49 Batch 123, Product X
22:00 Shift B
Batch Product Start End Max 123 X 10:23 21:49 61.7
Which shift had the highest temperature? Which batch had the highest temperature?
Which shift had the batch with the highest temperature?
Shift Start End Max A 8:00 14:00 57.2
Shift Start End Max A 8:00 14:00 57.2 B 14:00 22:00 61.7
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8:00 14:00 Shift A
“Time Slicing” 10:23 21:49 Batch 123, Product X
22:00 Shift B
Batch Product Shift Start End Max A 8:00 10:23 13.6
123 X A 10:23 14:00 57.2 123 X B 14:00 21:49 61.7
B 21:49 22:00 21.4
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● Advantages ● Rich ad hoc & dashboard
functionality ● High performance ● Mobile device support ● Sample content for selected
scenarios ● Limitations ● Prerequisite data integration ● Detailed time series data
Wonderware Intelligence
Wonderware Conference. Schneider Electric confidential.
Institutionalized Daily
Production Report (Paper)
Something about these signals is
different now
Machine Learning
Encourage Consistency
Why are yields consistently higher
for ___?
Discover Opportunities
New
Proactive
Orig
inal
ity
PRiSM
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PRiSM
Core Technology > Data-driven model of actual process > Derived from historical data
Applied To Detect > Deviations from historical
performance > Early warning of problems
Actual Value Predicted Value
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Finding Emerging Trends
Deviation
Normal
First Indication
Conventional Indication
6-week warning
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● Advantages ● Identifies abnormal
operations ● Early warning indications
● Limitations ● Engineering knowledge
required ● Primarily continuous
processes (or segments)
Avantis PRiSM
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InTouch Access Anywhere
Wonderware Historian Client
Wonderware Information Server
Wonderware SmartGlance
Wonderware Alarm Adviser
Wonderware Intelligence
Avantis PRiSM
Naturally Use Some Historian
• Best With Wonderware Historian
* and eDNA *
*
• Can support inferior ones
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What if I only have InTouch?
Wonderware Historian Local Edition
• Cost-effective option • Use existing hardware • Easily expand/upgrade
Wonderware Online
• No capital expense • Trivial to get started • Includes client tools
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• No capital expense • Trivial to get started • ISO/IEC 27001:2005 certified data centers
• TLS encryption • Single outbound port • No inbound access
InTouch
Historian Client Trend
SmartGlance Mobile Device
> Secure, robust communication
> Automatic store-forward > Simple wizard setup > Nothing to maintain > No elevated rights
Historian Publisher
Vijeo Citect
InduSoft (InTouch ME)
Clear SCADA
Historian SDK
Historian (tier 1)
Modern Browsers
> Single, all-inclusive price > Discount based on:
– Number of users – Subscription term
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Agenda
Needs & Challenges
Wonderware Portfolio
Next Steps
Wonderware Conference. Schneider Electric confidential.
Now What? Identify current information gaps
> Data collection > Information delivery
Learn more here: breakouts & expo Find the “low hanging fruit”
> Underutilized, but available solutions > Available skill sets
Create a plan for higher value needs > Quantify business value > Identify requirements
Wonderware Conference. Schneider Electric confidential. ©2015 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.
Thank you!
Wonderware Conference. Schneider Electric confidential.