wl light duty slurry pump brochure
TRANSCRIPT
8/12/2019 WL Light Duty Slurry Pump Brochure
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AIER 机械 MACHINERY WL Series Slurry Pumps
1Http://www.aiermachinery.com E-mail: [email protected] All the right to alter technology documents reserved
Company Introduction
Shijiazhuang Aier Machinery Co., Ltd. is a large-scale professional manufacturer of slurry pumps, gravelpumps, dredge pumps, sewage pumps and clean water pumps in China. All products are mainly supplied to environmental protection, wastewater treatment, urban water supply
and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river
dredging, tailing disposal and other fields. The products are selling well in China and sold far to
Germany, U.S., Canada, Australia, Russia, Ukraine, Kazakhstan, Brasil, Chile, Argentina, Bolivia,
Malaysia, Indonesia, India, Poland, South Africa, Tanzania, etc.
Our firm has strong technical force and is specially engaged in the research of abrasion resistant
materials of slurry pumps, sewage pumps and water pumps and the development of new products. The
materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
We use CFD, CAD method for product design and process design based absorbing experience of world
leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and
chemical analysis, and have professional engineering and technical personnel.
Our company started to build our new factory in 2013 and finished in Spring of 2014. The new factory is
located in Lincheng Xingtai Hebei, covering 67,000 m2 and of annual design annual casting capacity3,000 tons. In the new factory, we can produce different parts from small to huge. Casting & machining
orders are welcome as well.
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AIER 机械 MACHINERY WL Series Slurry Pumps
2Http://www.aiermachinery.com E-mail: [email protected] All the right to alter technology documents reserved
Pump Introduction
WL Series pumps are cantilevered, horizontal centrifugal slurry pumps. They are suitable for delivering low density
slurries for metallurgical, mining, coal and building material departments. The shaft seal adopts both gland seal and
centrifugal seal.
WL series pumps operate in high speed with small volumes to save floor area. The frame plates have changeable,
wear resistant metal liners and the impellers are made of wear resistant metal.
Typical Applications
SAG mill discharge, ball mill discharge, Rod mil discharge, Ni acid slurry, coarse sand, coarse tailings,
phosphate matrix, minerals concentrate, heavy media, sugar beet, bottom/fly ash, oil sands, mineral sands,
fine tailings, slag granulation, phosphoric acid, coal, flotation, process chemical, pulp and paper, FGD,cyclone feed, waste water, plant water supply, etc.
Features
The frame plate are made of wear resistant hard metal liners.
The impellers are made of hard metal.
The shaft seals can be packing seal, centrifugal seal or mechanical seal.
The discharge branch can be positioned at intervals of 45 degrees by request and oriented to any eight
positions to suit installations and applications. There are many drive modes for option, such as V-belt,
flexible coupling, gearbox, hydraulic coupler variable frequency, silicon controlled speed, etc. Among them,
the flexible shaft coupling drive and V-belt feature of low cost and easy installation.
Pump Notation
300WL-S:
200: Outlet diameter: mm
WL: Light duty slurry pump
S: Frame plate type
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AIER 机械 MACHINERY WL Series Slurry Pumps
3Http://www.aiermachinery.com E-mail: [email protected] All the right to alter technology documents reserved
Construction Design
Casing
Split casing halves of cast or ductile iron
contain the wear liners and provide high
operation pressure capabilities.
Impeller
The impeller is of hard metal. Deep side
sealing vanes relieve seal pressure and
minimize recirculation.
Cast-in impeller threads are better suited
for slurries.
Mating faces in hard metal liners are tapered to allow positive
alignment during assembly and allow components to be easily
removed for replacement.
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AIER 机械 MACHINERY WL Series Slurry Pumps
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Pump Part Material
Part Name Material Specification HRC Application OEM Code
Liners & Impeller
Metal
AB27: 23%-30% chrome white iron ≥56Used for higher wear condition
with pH between 5 and 12A05
AB15: 14%-18% chrome white iron ≥59 Used for higher wear condition A07
AB29: 27%-29% chrome white iron 43
Used for lower pH condition
especially for FGD. It also can
be used for low-sour condition
and desulfuration installation
with pH no less than 4
A49
AB33: 33%-37% chrome white iron
It can transport oxygenated
slurry with pH not be less than
1 such as phospor-plaster, nitric
acid, vitriol, phosphate etc.
A33
Rubber
R08
R26R33
R55
Expeller & expeller
ringMetal
B27: 23%-30% chrome white iron ≥56Used for higher wear condition
with pH between 5 and 12A05
Grey iron G01
Stuffing Box MetalAB27: 23%-30% chrome white iron ≥56
Used for higher wear condition
with pH between 5 and 12A05
Grey iron G01
Frame/Cover plate,
bearing house & baseMetal
Grey iron G01
Ductile iron D21
Shaft Metal Carbon steel E05
Shaft sleeve, lantern
ring/resctrictor, neck
ring, gland bolt
Stainless
steel
4Cr13 C21
304 SS C22
316 SS C23
Joint rings & seals Rubber
Butyl S21
EPDM rubber S01
Nitrile S10
Hypalon S31
Neoprene S44/S42
Viton S50
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AIER 机械 MACHINERY WL Series Slurry Pumps
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Transmission Module Design
Large diameter pump shaft, cylindrical
Construction of heavy load, metric
bearing using oil lubrication or grease
lubrication; opened in serial, the
construction features of small volume
and high reliability.
Shaft Bearing Assembly
A large diameter shaft with a short overhang minimizes
deflection and vibration.
Heavy duty roller bearings are housed in a removable
bearing cartridge.
Pump Base
Fasten the pump in the base with a minimum number of bolts
and adjust impeller in a convenient position below the
bearing housing.
Water proof cover prevents leakage water from flying.
Protection cover prevents leakage water from the bearing
bracket.
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AIER 机械 MACHINERY WL Series Slurry Pumps
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Shaft Seal Module Design
1. Packing Box
2. Front Lantern Ring
3. Packing
4. Packing Gland
5. Shaft Sleeve
1. Release Gland
2. Expeller
3. Packing
4. Packing Gasket
5. Lantern Ring
6. Packing Gland
7. Oil Cup
GRJ Mechanical SealGRG type is used for liquid which is not allowed diluted.
HRJ Mechanical Seal
HRJ type is used for liquid allowed dilute.
High hardness ceramic and ally are adopted for material of friction parts.
It possesses high abrasive resistance & shake proof to guarantee that
sealing effect can be satisfied by customer in various conditions.
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Performance Curve
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AIER 机械 MACHINERY WL Series Slurry Pumps
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Installation Dimensions
Type A B C D E F G n-d H J K L M
20WL-A 461 159 241 286 25 210 28 4-Φ18 57 20 145 89 90
50WL-B 624 143 254 295 24 248 38 4-Φ14 80 28 197 191 136
75WL-C 813 175 356 406 32 311 48 4-Φ19 120 42 254 253 163
100WL-D 950 213 432 492 38 364 64 4-Φ22 163 65 330 280 187
150WL-E 1218 257 546 622 54 448 76 4-Φ29 220 80 457 376 237
200WL-E 1334 257 546 622 54 448 76 4-Φ29 220 80 457 413 306
250WL-E 1348 257 546 622 54 448 76 4-Φ29 220 80 457 411 324
250WL-R 1406 490 560 680 50 590 70 4-Φ28 216 85 350 322 324
300WL-S 1720 640 760 920 70 780 90 4-Φ35 280 120 450 415 300
350WL-S 1776 640 760 920 70 780 90 4-Φ35 280 120 450 425 340
400WL-ST 1840 620 900 1150 80 780 125 4-Φ48 280 120 650 480 375
450WL-ST 1875 620 900 1150 80 780 125 4-Φ48 280 120 650 500 400
550WL-TU 2400 860 1200 1460 95 1050 150 4-Φ79 350 150 900 625 500
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AIER 机械 MACHINERY WL Series Slurry Pumps
9
Type
Pump Head Size Suction Flange Discharge Flange
N S Q R P O.D. I.D.
C-C
Bet.
Holes
Hole O.D. I.D.
C-C
Bet.
Holes
Hole
20WL-A 86 144 128 114 25 83 4-Φ14 102 20 73 4-Φ14
50WL-B 114 155 163 184 75 146 4-Φ19 165 50 127 4-Φ19
75WL-C 146 102 204 229 100 191 4-Φ19 203 75 165 4-Φ19
100WL-D 190 118 262 305 150 260 4-Φ22 229 100 191 4-Φ22
150WL-E 248 155 324 368 200 324 8-Φ19 305 150 260 8-Φ19
200WL-E 292 199 401 445 250 394 8-Φ22 382 200 337 8-Φ22
250WL-E 438 257 476 603 470 552 305 495 8-Φ32 483 254 425 8-Φ32
250WL-R 438 257 476 603 470 552 305 495 8-Φ32 483 254 425 8-Φ32
300WL-S 475 265 599 634 570 560 350 500 12-Φ26 530 300 470 12-Φ26
350WL-S 530 295 643 691 620 640 400 580 12-Φ26 590 350 530 12-Φ26
400WL-ST 600 343 747 809 740 720 450 650 12-Φ33 685 400 615 12-Φ33
450WL-ST 660 375 814 872 800 770 500 700 12-Φ33 740 450 670 12-Φ33
550WL-TU 860 453 1055 1142 975 975 650 880 12-Φ39 900 550 800 12-Φ39