with zeiss into the new world of future metrology

With ZEISS into the new world of

future metrology

Lina Fei

ZEISS Industrial Metrology China Training Manager

2

• Accurate information

• Flexibility

• Ease of use

• Complete information

• Integration for productivity

TRENDS OF

PRODUCTION DIGITAL FACTORY – CUSTOMIZED & FLEXIBLE

Mega trends of production

October 23th, 2015 AMTC 2015 Lina Fei

Accurate Flexibility Ease of use Complete information Integration

3

Examples for wide range ultra metrology from ZEISS

Bridge-CMM (Carl Zeiss IMT)

Horizontalarm- CMM (Carl Zeiss IMT) XENOS

(Carl Zeiss IMT)

Coordinate

Measuring

Machine

0,001

0,01

0,1

1

10

100

0,0000001 0,000001 0,00001 0,0001 0,001 0,01 0,1 1

„Length“

[m]

„Accuracy“

[mm]

10-6m 10-4m 10-9m 10-7m

atomic

diameter 1 m

human hair

90 m 1 m structures

on CD (200 m)

10-10m

0,00001

0,0001

1 mm

Scanning

Electron

Microscope

(Carl Zeiss

Microscopy)

Scanning

Helium Ion

Microscope

(Carl Zeiss Microscopy)

Scanning

Microscope

Profilometer (Carl Zeiss IMT)

Confocal Microscope (Carl Zeiss

Micro Imaging)

Surface

Measuring

Device



Innovative products Changes in market demand

Len

gth

measu

rem

en

t err

or

L=

1000m

m

Quelle: Ebay

Coordinate measuring

machines

(x=0,9m y=1,5m z=0,7m)

4 October 23th, 2015 AMTC 2015 Lina Fei


5

Flexibility Which sensor is the best?

0.1...0.2

Contact-Sensor

• very flexible • Independant from surface reflexion

• can go „around the corner“

Camera-Sensor

• 2D-measurement in the camera plane with few µm resultion

• Multiple features in one picture

• Autofocus depends on surface reflexion

Confocal-Sensor

• Distance measurement of very small features

Triangulation-

Sensor • Line sensor for

the fast capture

of surface points with high point

density



6

RDS RST-P XDT ViScan

LineScan VAST XXT VAST XTR

gold

VAST XT

gold

VAST

gold

ROTOS

ZEISS Multi Application Sensor System MASS The solution to your future flexibility



7

Innovative products Enlarging the product portfolio in optical metrology

Auto

Workpiece Recognition

Do not care about the right CNC-run

Do not care about right settings and focus

Do not care about complex programming

Auto Focus Auto Lighting

Auto

Feature Recognition

Auto Characteristics



8

Example: New integration of the EagleEye/Linescan Sensors

30-55% More Performance

Innovative products Productivity with optical scanning sensors for fast and complete results



9

X-Ray tube

Turn table

Work

piece

X-Ray detector

(CCD-Array)

Linear motion axis

Option: additional axis for

easier work piece set-up

Cone beam

Flexible and Safe Data: "Capturing more information": Computer Tomography for Metrology



Strategy for an Overall View of the Quality of Products & Production Processes

IN LINE

Optical Measurement Robots

AT LINE Optical Measurement Robots

OFF LINE Contact & optical CMM

measurements

X

X

X

100% every part

Every n th part

Just one or even a few parts daily or weekly

Pro

cess

co

ntr

ol

An

aly

sis

&

P-A

ss

ista

nc

e

An

aly

sis

QA

EOL inspection of assembly

relevant features measured

in cycle (e.g. 54 sec.)

Complete optical Scanning of e.g.

hang-on parts within 10-15 min.

Precise analysis of parts af ter

several minutes or hours

of measurement

Complete optical scanning and

CAD-Comparison of

e.g. hang-on parts/closures within 10-15 min.

CMM

Process failures/trend

IN LINE AT LINE OFF LINE


October 23th, 2015 AMTC 2015 Lina Fei 10

Strategy for an Overall View of the Quality of Products & Production Processes

100% Inspection

High Sample Measurement

Precision Analysis with

CMM

X

X

X

100% every part

Every n th part

few parts a day

Reduce ef fort in

measurement room, focus on

main tasks/complex analysis

Immediate process status


IN LINE Optical Measurement Robots

AT LINE Optical Measurement Robots

OFF LINE Contact & optical CMM

measurements

Pro

cess

co

ntr

ol

An

aly

sis

&

P-A

ss

ista

nc

e

An

aly

sis

QA



DuraMax - flexible solution for series measurement

12

Integration of all

measuring & gaging equipment:

Inline-CMM – DuraMax measuring programm, fixtures handling system

Form & Surface equipment

Hardgages

Handgages

Simular Visualisation of all

relevant features with one

database



13

Innovation Metrology for the Shopfloor From lab to shopfloor integration



Innovation for High Speed Inline Inspection Inline Carbody inspection with ZEISS AI Max Sensors

14 October 23th, 2015 AMTC 2015 Lina Fei


Innovation for High Speed AT LINE Inspection Robot based Metrology with ZEISS White light projection



X-Ray Scanning with

VoluMax

Very fast scanning Parallel reconstruction and

evaluation

cracks Lunker, bubbles

Innovation for High Speed Inline Inspection Inline X-Ray inspection of casting parts



17

Platform for all quality data From a single seat solution to a world wide solution




reporting plus

sbs

enterprise Single system

Measuring lab / small plant(s)

Global solution

Platform for all quality data


Platform for all quality data

IT department Planning

CAD / PLM

Digital factory

Analysis

Shop floor

Supplier

• Performing measurements

• Running evaluations

• Cyclical check of quality data

• Reactions to QS alarms

PiWeb Monitor

PiWeb Reporter

PiWeb Planner

• Receiving measurement & process data

• Evaluations directly against the OEM’s data

• Integration of OEM’s data into own QS system

• Receiving quality criteria

Inspection plans

Inspection plans

• Creation of reports

• Problem specif ic detailed analysis

• Creation of management reports

• Monitoring of changes

• Assignment of authorities

• Def inition of quality criteria (when,

where and how to measure)

Reports

Measurement Data

Evaluations

Measurement Data

Measurement Data

Evaluations


Metrology will become an integral part of your „INDUSTRY 4.0“ network



October 23th, 2015 21 AMTC 2015 Lina Fei

with zeiss into the new world of future metrology

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