with actuator controls - auma€¦ · 10.2. fault indications and warning indications 55 10.2.1...

Multi-turn actuator

SAExC 07.1 – 16.1/SARExC 07.1 – 16.1

Intrusive

with actuator controls

AUMATIC ACExC 01.1

Ex

Operation instructions Assembly, operation, commissioning

Control:

Parallel

Profibus DP

Profibus DP with FO

Modbus

Modbus with FO

DeviceNet

� Foundation Fieldbus

Table of contents Page

1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1. General notes on safety 51.2. Range of application 61.3. Warnings and notes 71.4. Further references and symbols 7

2. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1. Name plate 82.2. Short description 10

3. Transport, storage and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1. Transport 113.2. Storage 113.3. Packaging 11

4. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1. Handwheel fitting 124.2. Multi-turn actuator mounting to valve/gearbox 134.2.1 Output drive types B1, B2, B3, B4, B, and E 134.2.2 Output drive type A 144.3. Accessories (option) 164.3.1 Protection tube for rising valve stem 164.4. Mounting positions of the local controls 17

5. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1. General notes 185.2. Connecting via plug/socket connector with screw-type terminals (KP, KPH) 205.3. Connecting via plug/socket connector with spring cage terminals (KES) 245.4. Accessories for electrical connection (option) 275.4.1 Controls mounted to wall bracket 275.4.2 Parking frame 285.4.3 Protection cover 285.4.4 Ground connection, external 28

6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1. Manual operation 296.2. Motor operation 306.2.1 Local operation 306.2.2 Operation from REMOTE 306.3. Menu navigation via push buttons (for settings and indications) 316.3.1 Short overview: functions of the push buttons 316.3.2 Structural design and navigation 326.4. Language change in the display 33

2

Multi-turn actuator SAExC 07.1 – 16.1/SARExC 07.1 – 16.1 Intrusivewith actuator controls AUMATIC ACExC 01.1 Foundation Fieldbus Operation instructions

Read the operation instructions first. Observe safety instructions.. These operation instructions are part of the product.. Store operation instructions during product life.. Pass on instructions to any subsequent user or owner of the product.

Reference documents:. Manual (Operation and setting) AUMATIC AC 01.0/ACExC 01.1 Foundation Fieldbus.. Manual (Fieldbus device integration) AUMATIC AC 01.0/ACExC 01.1 Foundation Fieldbus.Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page 82).

Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.1. Status indications in the display 357.1.1 Status indication S0/S6 - operation 357.2. Indication lights/LEDs 377.3. Mechanical position indicator/running indication (option) 37

8. Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.1. Signals via fieldbus 388.2. Feedback via output contacts (binary) - (option) 388.3. Feedback signals (analogue) - (option) 38

9. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.1. Type of seating: check/edit for end positions 409.2. Switch compartment: open 439.3. Torque switching: set 449.4. Limit switching: set 459.4.1 End position CLOSED (black section): set 459.4.2 End position OPEN (white section): set 459.5. Intermediate positions (option): set 469.5.1 Running direction CLOSE (black section): set 469.5.2 Running direction OPEN (white section): set 469.6. Test run 479.6.1 Rotational direction check 479.6.2 Limit switching check 489.6.3 Perform reference operation 489.7. Potentiometer (option) setting 499.8. Electronic position transmitter RWG setting (option) 509.9. Mechanical position indicator setting (option) 519.10. Switch compartment: close 52

10. Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.1. Faults during commissioning 5310.1.1 Mechanical position indicator 5310.1.2 Position transmitter RWG 5310.1.3 Limit and torque switches 5310.1.4 Fault in end position (overrun not considered) 5410.1.5 Push buttons do not react 5410.2. Fault indications and warning indications 5510.2.1 Status display S0 - faults and warnings 5510.2.2 Status indication S1 - faults 5610.2.3 Status indication S2 - warnings 5710.2.4 Status indication S3 - causes for not ready remote 5910.3. Fuses 6010.3.1 Fuses within the actuator controls 6010.3.2 Motor protection (thermal monitoring) 61

11. Servicing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1. Preventive measures for servicing and safe operation 6211.2. Disconnection from the mains 6311.3. Maintenance 6411.4. Disposal and recycling 65

3

Multi-turn actuator SAExC 07.1 – 16.1/SARExC 07.1 – 16.1 IntrusiveOperation instructions with actuator controls AUMATIC ACExC 01.1 Foundation Fieldbus

Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

12.1. Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 6612.2. Controls ACExC 01.1 with ex-plug/socket connector with terminal board (KP, KPH) 6812.3. Controls ACExC 01.1 with ex-plug-in terminal connection (KES) 70

13. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

14. Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

14.1. Declaration of Conformity and Declaration of Incorporation 7714.2. PTB certificate 78

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4


1. Safety instructions

1.1. General notes on safety

5


Standards/directives AUMA products are designed and manufactured in compliance with recog-nised standards and directives. This is certified in a declaration of incorpora-tion and a declaration of conformity.The end user or the contractor must ensure that all requirements withrespect to assembly, electrical connection, and commissioning at the placeof installation are met. They include among others:. Standards and directives such as: EN 60079 “Electrical apparatus for

explosive gas atmospheres"Part 14: Electrical installations in hazardous areas (other than mines).Part 17: Inspection and maintenance of electrical installations in hazard-ous areas (other than mines).. Applicable configuration directives for fieldbus applications.. National regulations, laws, and prescriptions.

Safety instructions/warnings

All personnel working with this device must be familiar with the safety andwarning instructions in this manual and observe the instructions given.Safety instructions and warning signs on the device must be observed toavoid personal injury or property damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenancemust be carried out exclusively by suitably qualified personnel authorised by theend user or contractor of the plant.Prior to working on this product, the staff must have thoroughly read and under-stood these instructions and, furthermore, know and observe officially recog-nised rules regarding occupational health and safety.Work performed in potentially explosive atmospheres is subject to special regu-lations which have be observed. The end user or contractor of the plant areresponsible for respect and control of these regulations, standards, and laws.

Commissioning Prior to commissioning, it is important to check that all settings are in com-pliance with the requirements of the application. Incorrect settings mightpresent a danger to the application, e.g. cause damage to the valve or theinstallation.The manufacturer will not be held liable for any consequential damage. Suchrisk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:. Correct transport, proper storage, mounting and installation, as well ascareful commissioning.. Only operate the device if it is in perfect condition while observing theseinstructions.. Immediately notify any faults and damage and allow for corrective mea-sures.. Observe recognised rules for occupational health and safety.. Observe the national regulations.. During operation, the housing warms up and surface temperatures > 60 °Cmay occur. To prevent possible burns, we recommend to the check surfacetemperature with an appropriate thermometer prior to working with the device.

Protective measures The end user or the contractor are responsible for implementing requiredprotective measures on site, such as enclosures, barriers, or personalsafety equipment for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included inthis manual must be observed.Any device modification requires the consent of the manufacturer.

1.2. Range of application

6


AUMA multi-turn actuators are designed for the operation of industrialvalves, e.g. globe valves, gate valves, butterfly valves, and ball valves.

Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:. Industrial trucks according to EN ISO 3691. Lifting appliances according to EN 14502. Passenger lifts according to DIN 5306 and 15309. Service lifts according to EN 81-1/A1. Roller conveyors according to EN 14673 (draft). Continuous operation. Buried service. Permanent submersion (observe enclosure protection). Radiation exposed areas in nuclear power plants

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of thedevice’s designated use.

Information These operation instructions are only valid for the “clockwise closing” stan-dard version, i.e. driven shaft turns clockwise to close the valve. Separateinstructions are available for the “counterclockwise closing” special version.

1.3. Warnings and notes

The following warnings draw special attention to safety-relevant proceduresin these operation instructions, each marked by the appropriate signal word(DANGER, WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk.Failure to observe this warning will result in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk.Failure to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk.Failure to observe this warning may result in minor or moderate injury. Mayalso be used with property damage.

Potentially hazardous situation.Failure to observe this warning may result in property damage. Is not usedfor personal injury.

Arrangement and typographic structure of the warnings

Safety alert symbol (warns of a potential personal injury hazard).Signal word (DANGER, WARNING, CAUTION, NOTE)

1.4. Further references and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes andinformation.

Symbol for CLOSED.

Symbol for OPEN.

� Via the menu to parameterDescribes the path within the menu to the parameter. By using the push but-tons of the local controls you may quickly find the desired parameter in thedisplay.

� Description of the parameter settings/indicationsDescribes the setting/viewing possibilities of a parameter.

� Step by stepProvides a detailed description of each step for setting/viewing the parame-ter.

7


Type of hazard and respective source!Possible consequence(s) in case of non-observance (option)

� Measures to avoid the danger� Further measure(s)

DANGER

CAUTION

WARNING

NOTICE

DANGER

2. Identification

2.1. Name plate

Each device component (actuator, controls, motor) is equipped with a nameplate. Figure 1 shows the arrangement of name plates on the device.

Identification data on the actuator name plate:

Identification data on the controls’ name plate:

8


Figure 1

1 Actuator name plate 3 Motor name plate2 Controls name plate 4 Additional plate, e.g. KKS plate

5 Ex approval plate

1 Type and size of actuator2 Commission number

1 Type and size of the controls2 Commission number3 Wiring diagram/control

aC

C

AUMA Riester GmbH&Co.KGD-79379 Müllheim

No : 3302MD 19302

SAExC 07.1-Com No: 1309533

F1012

Figure 2

aum

a

ACExC 01.1Com No: 1309595

ACP B:

P:1,5kW

No: 0902MA97286KMS: TP180/001

E3FC-2 0-- 0003 ~ 400V IP67Control: RS 485

P

12

3

Figure 3

Identification data for explosion-proof version:

1 approved mark (in our example: CENELEC)

2 explosion protection classification - electrical explosion protection

a) Equipment group (mining industry I, other areas II)b) Category 2 (for zone I)c) Medium (G = gas or D = dust)d) Area of standards application (E for European Standard)e) Explosion-protected electrical equipmentf) Protection types (here flameproof enclosure and increased safety)g) Explosion grouph) Temperature class

3 EC-type-examination certificate4 Explosion protection classification –non-electrical explosion protection

a) see aboveb) Protection type (here constructional safety)c) see above

Type and size These instructions apply to the following actuator controls combinations:Type: SAExC = multi-turn actuator for open-close dutyType: SARExC = multi-turn actuator for modulating dutySize: 07.1 – 16.1Version: IntrusiveType: ACExC = AUMATIC actuator controlsSize: 01.1

Commission number An order-specific commission number is assigned to each device. You canuse this commission number to download inspection records and furtherinformation for the device from the Internet (http://www.auma.com).

Wiring diagram/control Controlling the actuator controls is performed via a Foundation Fieldbusinterface , if the 11th position in the ACP wiring diagram contains the lettersB or C. Example: ACP 11F1-2P0—B000.

9


II 2 G EEx de IIC T4

a c e gb d f h

II 2 G c IIC T4

a cb

aum

a

CC 0102Riester GmbH & Co.KGD-79379 MuellheimII2G EEx de IIC T4PTB 01 ATEX 10872IIG c IIC T4

1

234

Figure 4

2.2. Short description

Multi-turn actuator Definition in compliance with EN ISO 5210:A multi-turn actuator is an actuator which transmits to the valve a torque forat least one full revolution. It is capable of withstanding thrust.AUMA multi-turn actuators are driven by an electric motor. A handwheel isprovided for manual operation.Switching off in end positions may be either by limit or torque seating.Controls are required to operate or process the actuator signals.

Actuator controls The AUMATIC actuator controls is used to operate AUMA actuators and issupplied ready for use.The controls can be mounted directly to the actuator but also separately ona wall bracket.The functions of the AUMATIC controls include standard valve control inOPEN - CLOSE duty, positioning, process control, logging of operating data,diagnosis functions right through control via fieldbus.

Local controls/COM-AC/fieldbus

Operation, setting, and display can be performed on site directly at the con-trols or alternatively from REMOTE via a fieldbus interface.On site it is possible to. operate the actuator via the local controls (push buttons and display) and

perform settings (contents of these instructions).. read in or out data or modify and save settings via the COM-AC software(option), using a computer (laptop or PC). Depending on the version, theconnection between computer and AUMATIC can be made with cable(infra-red interface) or without cable (Bluetooth interface). (Not includedin these instructions.)

Intrusive – Non-intrusive Intrusive version:. Limit and torque setting is performed via switches in the actuator.Non-Intrusive version:. Limit and torque setting is performed via the controls, actuator and con-

trols housings do not have to be opened.For this purpose, the actuator is equipped with an MWG (magnetic limitand torque transmitter), also supplying analogue torque feedback sig-nals/torque indication.

10


3. Transport, storage and packaging

3.1. Transport

� For transport to place of installation, use sturdy packaging.

3.2. Storage

Long-term storage: If the device must be stored for a long period (more than 6 months) the fol-lowing points must be observed in addition:1. Prior to storage:� Protect uncoated surfaces, in particular the output drive parts and

mounting surface, with long-term corrosion protection agent.2. At an interval of approx. 6 months:� Check for corrosion. If first signs of corrosion show, apply new corrosion

protection.

3.3. Packaging

Our products are protected by special packaging for the transport ex works.The packaging consists of environmentally friendly materials which can eas-ily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PEfoil. For the disposal of the packaging material, we recommend recyclingand collection centres.

11


Danger of corrosion due to inappropriate storage!� Store in a well-ventilated, dry room.� Protect against floor dampness by storage on a shelf or on a wooden

pallet.� Cover to protect against dust and dirt.� Apply suitable corrosion protection agent to uncoated surfaces.

NOTICE

Hovering load!Death or serious injury possible.

� Do not place below hovering load.� Attach ropes or hooks for the purpose of lifting by hoist only to housing

and not to handwheel.� Actuators mounted on valves:

Attach ropes or hooks for the purpose of lifting by hoist to valve and notto multi-turn actuator.

� Actuators mounted to gearboxes:Attach ropes or hooks for the purpose of lifting by hoist only to the gear-box using eyebolts and not to the actuator

� Actuators mounted to controls:Attach ropes or hooks for the purpose of lifting by hoist only to actuatorand not to controls.

DANGER

4. Assembly

4.1. Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are sup-plied separately.

1. Manually lift the red change-over lever while slightly turning the shaftback and forth until manual operation engages.The manual operation is correctly engaged if the change-over lever canbe lifted by approx. 85°.

2. Attach handwheel over the red change-over lever then on to the shaft.

3. Secure handwheel using the circlip supplied.

12


85°

Damage at the change-over mechanism due to incorrect assembly!� Only pivot the change-over lever manually.� Using extensions as a lever for operation is not permitted.� First engage manual operation correctly, then mount handwheel.

NOTICE

4.2. Multi-turn actuator mounting to valve/gearbox

4.2.1 Output drive types B1, B2, B3, B4, B, and E

Application For rotating, non-rising valve stem.

Design Output drive type bore with keyway:Type B1 – B4 with bore according to ISO 5210.Type B and E with bore according to DIN 3210.Later change from B1 to B3, B4, or E is possible.

Information Spigot at flanges should be loose fit.

Mounting the multi-turn actuator

1. Check if mounting flanges fit together.2. Check whether bore and keyway match the input shaft.3. Thoroughly degrease mounting faces of the mounting flanges.4. Apply a small quantity of grease to the input shaft.5. Mount multi-turn actuator and ensure that the spigot mates uniformly in

the recess and that the mounting faces are in complete contact.6. Fasten multi-turn actuator with screws according to table 1.7. Fasten screws crosswise with a torque according to table 1.

13


2

1 3

4

Figure 5

1 Output drive type B1/B2 and B 3 Output drive B3/B4 and E2 Hollow shaft with keyway 4 Plug sleeve

with bore and keyway

Mounting flange ScrewsThread

Fastening torque TA [Nm]

Strength class 8.8

F07 M8 25F10 M10 51F14 M12 87F16 M16 214

Table 1

Danger of corrosion due to damage to paint finish and condensation!� Touch up damage to paint finish after working on the device.� After mounting, connect the device immediately to electrical mains to

ensure that heater reduces condensation.

NOTICE

4.2.2 Output drive type A

Application . For rising, non-rotating valve stem.. Capable of withstanding thrust

Design Output drive type A as separate unit (figure 6):

. The internal thread of the stem nut must match the thread of the valvestem.. If not ordered explicitly with thread, the stem nut is supplied unbored orwith a pilot bore.

Finish machining the stem nut

Only required for stem nut if supplied unbored or with a pilot bore.

1. Remove spigot ring (3) from output drive type.2. Take off stem nut (1) together with axial needle roller and cage assembly

(2) and axial bearing washers (4).3. Remove axial needle roller and cage assembly and axial bearing wash-

ers from stem nut.4. Drill and bore stem nut and cut thread.

When fixing in the chuck, make sure stem nut runs true!5. Clean the machined stem nut.6. Apply Lithium soap EP multi-purpose grease to axial needle roller and

cage assembly and axial bearing washers, then place them on stem nut.7. Re-insert stem nut with axial bearings into output drive type. Ensure that

dogs or toothing are placed correctly in the slots of the hollow shaft.8. Screw in spigot ring until it is firm against the shoulder.9. Press in Lithium soap EP multi-purpose grease on mineral oil base at the

grease nipple with a grease gun (for quantities, please refer to table 2).

Grease quantities for bearing of output drive A:

14


1

3

2

2 4

4

Figure 6

1 Stem nut 3 Spigot ring2 Axial needle roller and cage assembly 4 Axial bearing washer

Output drive A 07.2 A 10.2 A 14.2 A 16.2

Qty1) 1.5 g 2 g 3 g 5 g

1) For grease with density ρ = 0.9 kg/dm³

Table 2

Mounting the multi-turn actuator (with output drive A) to valve

1. Remove screws (3) and take off output drive type A (2) from multi-turnactuator.

2. Check if the flange of output drive type A matches the valve flange (4).3. Thoroughly degrease mounting faces of the mounting flanges.4. Apply a small quantity of grease to the valve stem (1).5. Place output drive type A on valve stem and fasten until it is seated sol-

idly on the valve flange.6. Turn output drive type A until alignment of the fastening holes.7. Screw in fastening screws (5), however do not completely fasten.8. Fit multi-turn actuator on the valve stem so that the hollow shaft pinions

engage into the stem nut. The flanges are flush with each other if prop-erly engaged.

9. Turn multi-turn actuator until alignment of the fastening holes.10 Fasten multi-turn actuator with screws (3) according to table 1, page 13.11. Fasten screws crosswise with a torque according to table 1.12. Engage manual operation at multi-turn actuator and turn handwheel in

direction OPEN until valve flange and output drive type A are firmlyplaced together.

13. Tighten fastening screws (5) between valve and output drive type Acrosswise with a torque according to table 1, page 13.

15


Figure 7

1 Valve stem 4 Valve flange2 Output drive type A 5 Screws to output drive3 Screw to actuator

Danger of corrosion due to damage to paint finish and condensation!� Touch up damage to paint finish after working on the device.� After mounting, connect the device immediately to electrical mains to

ensure that heater reduces condensation.

NOTICE

4.3. Accessories (option)

4.3.1 Protection tube for rising valve stem

1. Seal thread with hemp, Teflon tape, or thread sealing material.2. Screw protection tube (2) into thread and tighten it firmly.3. Push down the sealing ring (3) into the housing.4. Check whether cap (1) is available and in perfect condition.

16


3

2

1

Figure 8

1 Cap for stem protection tube 3 Sealing ring2 Stem protection tube

4.4. Mounting positions of the local controls

The mounting position of the local controls is designed according to theorder. If, after mounting the actuator to the valve or the gearbox on site, thelocal controls is in an unfavourable position, the mounting position can bechanged at a later date. Four mounting positions are possible.Figure 9 shows mounting positions A and B:

Figure 10 shows mounting positions C and D:

Changing the mounting position

1. Loosen bolts and remove the local controls.2. Check whether O-ring is in good condition, correctly insert O-ring.3. Turn local controls into new position and re-place.

4. Fasten bolts evenly crosswise.

17


Figure 9

Figure 10

Flameproof enclosure, danger of explosion!Risk of death or serious injury.

� Before opening, ensure that there is no explosive gas and no voltage.� Handle cover and housing parts with care.� Joint surfaces must not be damaged or soiled in any way.� Do not jam cover during fitting.

Cable damage due to twisting or squeezing!Functional failures possible.

� Turn local controls by a maximum of 180°.� Carefully assemble local controls to avoid pinching the cables.

NOTICE

DANGER

5. Electrical connection

5.1. General notes

18


Wiring diagram/terminal plan The wiring diagram/terminal plan is attached to the device in aweather-proof bag, together with these operation instructions. It can also beobtained from AUMA (state commission no., refer to name plate) or down-loaded directly from the Internet (www.auma.com).

Danger due to incorrect electrical connection!Failure to observe this warning can result in death, serious injury, or prop-erty damage.

� The electrical connection must be carried out exclusively by suitablyqualified personnel.

� Prior to connection, observe general references contained in this clause.� After connection but prior to applying the voltage, observe the Commis-

sioning and Test run clauses.

Protection on site For short-circuit protection and for disconnecting the actuator from themains, fuses and disconnect switches have to be provided by the customer.The current values for respective sizing can be derived from the currentconsumption of the motor plus the current consumption of the controls.Motor current consumption:Refer to name plate on motor (nominal current).Current consumption of the controls depending on the mains voltage:100 to 120 V AC = max. 650 mA208 to 240 V AC = max. 325 mA380 to 500 V AC = max. 190 mA24 V DC (+10 %/–15 %) = max. 500 mA, filter capacitor 2200 µFCurrent consumption for actuator with 1-ph DC motor:24 V DC (+10 %/–10 %) = max. 750 mA, filter capacitor 2200 µFThe maximum permissible fuse for controls with a rated power of 1.5 kW is16 A (gL/gG); for controls with a rated power of 7.5 kW, the value amountsto 32 A (gL/gG).

WARNING

Cable installation in accordancewith EMC

Signal and bus cables are susceptible to interference.

Motor cables are interference sources.. Lay cables being susceptible to interference or sources of interference atthe highest possible distance from each other.. The interference immunity of signal and bus cables increases if thecables are laid close to the ground potential.. If possible, avoid laying long cables and make sure that they are installedin areas being subject to low interference.. Avoid long parallel paths with cables being either susceptible to interfer-ence or interference sources.

Power supplyFoundation Fieldbus

Foundation Fieldbus requires an own power supply. Due to the specialrequirements regarding this power supply, appropriate power supply unitsmust be provided within the control station.The Foundation Fieldbus network design requires a power supply of 9 to 32 V DCfor each Foundation Fieldbus device.The typical Foundation Fieldbus current consumption of the AUMATIC is 11mA.

Bus cables Various types of fieldbus cables can be applied for Foundation Fieldbus. Thefollowing table lists the cable types specified by the IEC/ISA 61158-2, Physi-cal Layer Standard.The preferred fieldbus cable is type A cable. This cable should be used innew installations. However, other cable types may be used for the fieldbuswiring (e.g type B, C, and D).Their disadvantage is the reduced cable length; for this reason their use isnot recommended.

Prior to installation, please note:

. Connect maximum 32 devices to one segment. Normally, maximum 10to 12 devices are connected within one network.. Respect a distance of minimum 20 cm between the bus cable and othercables.. If possible, bus cables should be laid in a separate, conductive, andearthed cable tray.. Make sure to avoid potential differences between the individual deviceson the bus (perform a potential compensation).. When exceeding the maximum segment length, repeaters have to beused (up to four repeaters per network).

19


Type A(Refer-ence)

Type B Type C Type D

Cable designTwisted

conductorpair

One or multipletwisted

conductor pairs,overall shield

Multipletwisted pairs,not shielded

Multiplenon-twistedpairs, notshielded

Conductor cross-section(nominal)

0.8 mm²(AWG 18)

0.32 mm²(AWG 22)

0.13 mm²(AWG 26)

1.25 mm²(AWG 16)

Loop impedance(DC current) 44 Ω/km 112 Ω/km 264 Ω/km 40 Ω/km

Wave resistance at31.25 kHz

100 Ω± 20 %

100 Ω± 30 %

not specified not specified

Wave attenuationat 39 kHz 3 dB/km 5 dB/km 8 dB/km 8 dB/km

Capacitve asymmetry 2 nF/km 2 nF/km not specified not specified

Group delay distortion(7.9 – 39 kHz) 1.7 µs/km not specified not specified not specified

Degree of shieldcoverage 90 % not specified not specified not specified

Recommended networkexpansion (incl. spur line) 1,900 m 1,200 m 400 m 200 m

Table 3

5.2. Connecting via plug/socket connector with screw-type terminals (KP, KPH)

Before mains connection� Check whether type of current, supply voltage, and frequency comply

with motor data (refer to name plate at motor).

Opening the terminal compartment

1. Loosen screws (2) and remove cover (1).The terminal compartment (4) is designed for explosion protection EEx e(increased safety). The flameproof compartment (type of protection EExd) remains hereby closed.

2. Insert cable glands with EEx e approval and of size suitable for connect-ing cables.The enclosure protection IP… stated on the name plate is only ensuredif suitable cable glands are used.

3. Seal cable entries which are not used with suitable plugs.4. Insert the wires into the cable glands.

20


aC

C

VD00 63-4/45Art Nr: Z006.413

0.090 kWY 0.60 A

3 ~ 400 V 50 Hz

Hazardous voltage!Electric shock possible.

� Disconnect device from the mains before opening.

1 Cover 4 Terminal compartment2 Screws for cover 5 Terminal board3 O-ring

au IP 67 1680 1/min

Temp.Schutz: ThIsol.Kl: F

Figure 11

DANGER

Connecting the cables1. Remove cable sheathing in a length of 120 – 140 mm.2. Strip wires: controls 8 mm, motor 12 mm.

2 wires for each connection permitted.3. For flexible cables: use end sleeves according to DIN 46228.4. Connect cables according to order-related wiring diagram.

Cable cross sections:– Power terminals (U1, V1, W1) = 2.5 – 6 mm² (flexible or rigid)– PE connection = 2.5 – 6 mm² (flexible or rigid)– Control contacts (1 to 50) = 1.5 mm² (flexible or rigid)

5. Tighten protective earth firmly to PE connection

Connecting the heaterThe heater prevents condensation in the actuator. Unless ordered other-wise, the heater is internally supplied and does not require separate con-nection.

Connecting the motor heater (option)Some actuators are equipped with an additional motor heater. The motorheater improves the start-up behaviour for extremely low temperatures.� Connect motor heater R4, if available, according to wiring diagram.

21


In case of failure: Hazardous voltage while protective conductor is notconnected!Electric shock possible.

� Connect all protective conductors.� Connect PE connection with external protective conductor of connecting

cables.� Start running the device only after having connected the protective conductor.

1

2

Figure 12

1 PE connection 2 PE connectionControl cables Motor wire

Danger of corrosion due to condensation!� For version with external heater supply (option):

Connect heater R1 according to terminal plan.� For all versions: After mounting, immediately put device into operation.

WARNING

NOTICE

Connecting bus cables1. Connect bus cable (refer to figure 13).2. If the actuator is the final device in the bus segment:� Connect external termination (A).

(e.g. FS-FT-Ex1.D.IEC, available via www.pepperl-fuchs.com)3. Connect cable shield via terminal 39.

Information The cable shield of Foundation Fieldbus cables may only be connected tothe ground potential at one single point.

Figure13: Bus connection channel 1 (standard)

Information Although the AUMATIC is equipped with an automatic polarity detection andcorrection, it is recommended to connect the fieldbus cables according totheir polarity to generate a consistent wiring for all fieldbus devices.

22


31 3132 32

FF+

FF –

31 3239 39 39

FF+

A

A

FF –

Figure 13

� further devices will follow ↑ from the previous device, channel 1� final device ↓ to the next device, channel 1A external termination ⊥ SHIELD (cable shield)

Closing the terminal compartmentRefer to figure 14.1. Clean sealing faces of housing and cover (1).2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.3. Check whether O-ring (3) is in good condition, correctly insert O-ring.4. Fit cover (1) and fasten screws (2) evenly crosswise.5. Fasten cable glands with the specified torque to ensure the required

enclosure protection.

23


Figure 14

1 Cover 4 Terminal compartment2 Screws for cover 5 Terminal board3 O-ring

5.3. Connecting via plug/socket connector with spring cage terminals (KES)

Before mains connection� Check whether type of current, supply voltage, and frequency comply

with motor data (refer to name plate at motor).

Opening the terminal compartment

1. Loosen screws (2) and remove cover (1).The terminal compartment (4)is designed for explosion protection EEx e(increased safety). The flameproof compartment (type of protection EExd) remains hereby closed.

2. Insert cable glands with EEx e approval and of size suitable for connect-ing cables.The enclosure protection IP… stated on the name plate is only ensuredif suitable cable glands are used.

3. Seal cable entries which are not used with suitable plugs.4. Insert the wires into the cable glands.

24


Figure 15

aC

C

VD00 63-4/45Art No: Z006.413

0.090 kWY 0.60 A

3 ~ 400 V 50 Hz

Hazardous voltage!Electric shock possible.

� Disconnect device from the mains before opening.

1 Cover 4 Terminal compartment2 Screws for cover 5 Frame3 O-ring

au IP 67 1680 rpm

Temp.Protection: ThInsulation Class: F

DANGER

Connect power cables1. Remove cable sheathing.2. Strip wires.3. For flexible cables: use end sleeves according to DIN 46228.4. Connect cables according to order-related wiring diagram.

Cable cross sections:– Power terminals (U, V, W) max. 10 mm²– PE connection (symbol: ) max. 10 mm²– Control contacts (1 to 50) = 2.5 mm² (flexible or rigid)

Connecting the heaterThe heater prevents condensation in the actuator. Unless ordered other-wise, the heater is internally supplied and does not require separate con-nection.

Connecting the motor heater (option)Some actuators are equipped with an additional motor heater. The motorheater improves the start-up behaviour for extremely low temperatures.� Connect motor heater R4, if available, according to wiring diagram.

Connecting bus cables1. Connect bus cable (refer to figure 25).2. If the actuator is the final device in the bus segment:� Connect external termination (A).

(e.g. FS-FT-Ex1.D.IEC, available via www.pepperl-fuchs.com)3. Connect cable shield via terminal 39.

Information The cable shield of Foundation Fieldbus cables may only be connected tothe ground potential at one single point.

Figure 16: Configuration of terminals for bus cables

25


Danger of corrosion due to condensation!� For version with external heater supply (option):

Connect heater R1 according to terminal plan.� For all versions: After mounting, immediately put device into operation.

NOTICE

31 32 3931 32 3931 32 39

FF+ FF+

FF – FF –

A

A

Figure 16

� further devices will follow ↑ from the previous device, channel 1� final device ↓ to the next device, channel 1A external termination ⊥ SHIELD (cable shield)

Closing the terminal compartmentRefer to figure 17.1. Clean sealing faces at the cover and the housing.2. Check whether O-ring is in good condition, correctly insert O-ring.3. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.4. Replace cover and fasten bolts evenly crosswise.5. Fasten cable glands with the specified torque to ensure the required

enclosure protection.

26


1

2

3

5

4

1

2

3

5

EEx e

EEx d

Figure 17

1 Cover 4 Terminal compartment2 Screws for cover 5 Frame3 O-ring

5.4. Accessories for electrical connection (option)

5.4.1 Controls mounted to wall bracketThe controls can also be mounted separately from the actuator on a wallbracket.

Application . If the actuator cannot be accessed. In case of heavy vibration of the valve

Design

Observe prior to connection . Permissible length of connecting cables: max. 100 m.. If the actuator is equipped with a positioner (RWG):Connecting cables must be available as shielded version.. Versions with potentiometer in the actuator are not suitable.. We recommend: AUMA cable set LSW8-KES bzw. LSW9-KP.. If the AUMA cable set is not used, suitable flexible and screened con-necting cables are to be implemented.. If connecting cables, e.g. of the heater or switch, are available requiringdirect wiring from the actuator to the XK customer connector(XA-XM-XK, refer to wiring diagram), these connecting cables must besubject to an insulation test in compliance with EN 50178.Connecting cables of position transmitters (RWG, potentiometer) do notbelong to this group. They may not be subject to an insulation test.

27


1 Wall bracket 3 Wall bracket terminals (XM)

2 Connecting cables45

Actuator terminals (XA)Controls terminals (XK)

Figure 18

5.4.2 Parking frameParking frame for safe storage of a disconnected plug.For protection against touching the bare contacts and against environmentalinfluences.Parking frame and plug/socket connector with screw-type terminals (KP, KPH):Parking frame and plug/socket connector with spring cage terminals (KES):

5.4.3 Protection cover

Protection cover for plug compartment when plug is removed.The open terminal compartment can be closed using a protective cover (notillustrated).

5.4.4 Ground connection, externalThe housing is equipped with an external ground connection (U-bracket).

28


Figure 19

Figure 20

Figure 21

6. Operation

6.1. Manual operation

In case of motor failure or power failure, the actuator may be operated man-ually for purposes of setting and commissioning.Manual operation is engaged by an internal change-over mechanism.

Engaging manual operation

1. Pivot change-over lever manually to approx. 85° while slightly turning thehandwheel back and forth until manual operation engages.

2. Release change-over lever (should snap back into initial position byspring action), if necessary, push it back manually.

3. Turn handwheel into desired direction, in doing so the following applies:To close the valve, turn handwheel clockwise:Drive shaft (valve) turns clockwise in direction CLOSE.

Disengaging manual operationManual operation is automatically disengaged when motor is started again.The handwheel does not rotate during motor operation.

29


Damage at the change-over mechanism due to faulty operation!� Engage manual operation only during motor standstill.� Only pivot change-over lever manually.� Using extensions as a lever for operation is not permitted.

NOTICE

6.2. Motor operation

Perform all commissioning settings prior to motor operation.

6.2.1 Local operationThe local operation of the actuator is performed using the push buttons(figure 22).

� Set selector switch (5) to position Local control (LOCAL).

The actuator can now be operated using the push buttons (1 – 3).

1. Run actuator in direction OPEN: Press push button (1).2. Stop actuator: Press push button (2).3. Run actuator in direction CLOSE. Press push button (3).

Information The OPEN - CLOSE operation commands can be given either inpush-to-run operation or in the self-retaining mode.For further information on this topic refer to “Manual (Operation and setting)AUMATIC AC 01.1/ACExC 01.1”.

6.2.2 Operation from REMOTE

� Set selector switch to position Remote control (REMOTE).

Now, it is possible to operate the actuator by remote control via operationcommands (OPEN, STOP, CLOSE) or via analogue setpoint (e.g. 0 – 20 mA).

Information Use the MODE input (refer to wiring diagram) to select between REMOTEMODE (open-close duty) and SETPOINT MODE (modulating duty).

30


1 Push button OPEN 4 Reset push button2 Push button STOP 5 Selector switch3 Push button CLOSE 6 Indication lights/LEDs

0

II

0

II

16 1

2

3

4

5

STOP

Reset

Figure 22

6.3. Menu navigation via push buttons (for settings and indications)

The push buttons of the local controls (figure 23) are used to view, edit, andshow various indications on the display.

� Set selector switch (5) to position 0 (OFF).

Now, settings and indications can be performed via the push buttons (1 – 4).

6.3.1 Short overview: functions of the push buttons

31


1

6

1

2

3

4

5

�

�

�

C

Figure 23

1 Push button� 4 Push button C2 Push button� 5 Selector switch

3 Push button � 6 Display

0

II

Pushbuttons

Functions

��

Scrolling within a group

(The triangles� in the display show the direction of scrolling.)

Change values

Enter figures from 0 to 9

� Confirm the selection to go to a new menu/subgroup.

C

Cancel process

Return to previous display: press briefly

Change to another group (S, M, D)- press for approx. 3 seconds until group M0 is displayed.- hold down for more than 3 seconds until group D0 is displayed

(thereby, group M is skipped).

Table 4

6.3.2 Structural design and navigation

The indications on the display are divided into 3 groups:. Group S = status indications. Group M = menu (settings). Group D = diagnostic indicationsThe active group is displayed on the top right corner of the display.

Change groups Change from group S to group M:� Press C push button and hold it down for approx. 3 seconds until group

M0 appears.

Change from group S to group D:� Press C push button and hold it down until group D0 appears

(group M is hereby skipped).

Change from any group M or D back to group S:� Briefly press C.

Scrolling � Press��:The triangles� in the top left corner of the display indicate the possiblescrolling direction (within one group) of scrolling.

Enter the password In the menu (group M), the settings are protected by a password.To change the parameters, a password must first be entered.The following default password is set in the factory: 0000.

After selecting EDIT, the following is displayed:

1. Select figures 0 to 9: Press��.2. Move to the next position: Press � .3. Repeat steps 1 and 2 for all four digits.4. To cancel a process: Press C.

Information If no input is received over a longer period of time (approx. 10 min), the con-trols automatically returns to the status indication S0.

32


ENTER PASSWORD0 * * *

� :EDIT ↵:OK C:ESC

OFF S0

OPEN POSITION

E2 100%

M0

M0

OFF S0

OPEN POSITION

E2 100%

6.4. Language change in the display

� Via the menu to parameter:MAIN MENU (M0)

LANGUAGE/CONTRAST (M00)VIEW (M00)EDIT (M01)

LANGUAGE (M010)Default value: ENGLISHSetting range: GERMAN, PORTUGUESE, ITALIAN, SPANISH,

FRENCH, ENGLISH, TUERKCE, POLSKI, MAGYAR

� Step by step:1. Set the selector switch to position 0 (OFF).

2. Press C and hold it down for approx. 3 seconds.Display indicates:

3. Press � .Display indicates:

4. Press�.Display indicates:


6. Enter password:Press � 4 times = 0000 (default factory password).

33


LANGUAGE/CONTRAS M00VIEWEDIT

MAIN MENU M0LANGUAGE/CONTRASTSETTINGSOPERATIONAL DATA

0II

LANGUAGE/CONTRAS M01VIEW�EDIT



Display indicates:

7. Press � .Display shows the set value.

8. Press � again to enter the edit mode.Display indicates:

9. Set new value: Press��.10. Accept value: Press � or cancel process without accepting the value:

Press C.

34


EDIT M010LANGUAGE

ENGLISH↵:EDIT C:ESC

EDIT M010LANGUAGEENGLISH


EDIT M010LANGUAGELCD CONTRAST

7. Indications

7.1. Status indications in the display

Status indications regarding faults and warnings, refer to page 55 et seqq.

7.1.1 Status indication S0/S6 - operation

Information For actuators equipped with process controllers, status indication S6 is dis-played instead of status indication S0. The description below applies to bothindications (S0 und S6).

Operation mode display Line 1 indicates the current operation mode (LOCAL MODE, OFF,SETPOINT MODE, …)

Operation command/setpoint dis-play

Line 2 indicates currently incoming operation commands (OPEN, STOP,CLOSE) or the setpoints E1 or E7 (for actuators equipped withpositioner/process controller) in % of the total travel.

Valve position display Line 3 indicates the valve position in % of the travel.This indication is only available if the actuator is equipped with a positiontransmitter.

0 % = Actuator is in end position CLOSED100 % = Actuator is in end position OPEN

End position/running indication Line 4 indicates the current actuator status.

� Description of indications in line 4:

RUNNING OPENActuator runs logically OPEN (remains set during operation pauses).

RUNNING CLOSEActuator runs logically CLOSE (remains set during operation pauses).

OPEN POSITIONEnd position OPEN reached.

35


�LOCAL MODE S0

OPENE2 100 %

RUNNING OPEN

�LOCAL MODE S0

OPENE2 100 %

RUNNING OPEN

�LOCAL MODE S0

OPENE2 100%

RUNNING OPEN

�LOCAL MODE S0

OPENE2 100%

RUNNING OPEN

CLOSED POSITIONEnd position CLOSED reached.

SETPOINT POSITIONSetpoint (modulating actuators only).

� Description of the fault indications:See page 55.

36


7.2. Indication lights/LEDs

The indication lights/LEDs locally display the different operation states asoptical signals. The signals can be freely assigned.Figure 24 shows the indication lights/LEDs on the local controls:

Table 5 describes the standard indication.

Information The behaviour (blinking/illuminated) can be changed via theBLINKERparameter.

7.3. Mechanical position indicator/running indication (option)

Mechanical position indicator. continuously indicates the valve position(Indicator disc rotates approximately 180° to 230° at full travel fromOPEN to CLOSED or vice versa.). indicates whether the actuator is running (running indication). indicates that the end positions (via indication mark) have been reached

37


LED 1 (left)( symbol)

illuminated Actuator is in end position CLOSED

blinking Running indication: Actuator runs in directionCLOSE

LED 2 (T) illuminated Torque fault CLOSE

LED 3 (Th) illuminated Motor protection tripped

LED 4 (T) illuminated Torque fault OPEN

LED 5 (right)( symbol)

illuminated Actuator is in end position OPEN

blinking Running indication: Actuator runs in directionOPEN

Table 5

Figure 24

auma

2

3

5

41

Figure 25

Version (standard): Version (option):LED marking with letters LED marking with figures

1 Cover 4 Symbol for position OPEN2 Indicator disc 5 Symbol for position CLOSED3 Indicator mark

8. Signals

8.1. Signals via fieldbus

Feedback signals via Foundation Fieldbus can be configured.The configuration is only defined via the transducer blocks and/or the func-tion blocks.

Information The DD (Device Description) can be downloaded from the Internet:www.auma.com

Please refer to the “Manual (Device integration Fieldbus) AUMATIC AC01.1/ACExC 01.1 Foundation Fieldbus” regarding the feedback signals viaFoundation Fieldbus and the parameter configuration via the fieldbusinterface.

8.2. Feedback via output contacts (binary) - (option)

Feedback signals via output contacts are only available if a parallel interfaceis provided in addition to the fieldbus interfaceThe output contacts can be used to indicate operation modes of the actuatoror the controls as binary signals. The signals can be freely assigned. Exam-ple:Output contact open = no thermal faultOutput closes = thermal fault in actuator

Fault signals can be issued via the ALARM CONTACT parameter, other sig-nals via the OUTPUT CONTACTS 1 to 5.

Alarm contact default value:(Designation in the wiring diagram: NC fault/NO ready)FAULT GROUP 3 = fault signal (includes: Torque fault, thermal fault, phasefailure, and internal faults)

Standard values output contacts 1 to 5:(Designation in the wiring diagram: DOUT1 to DOUT5)OUTPUT CONTACT 1 = CLOSED POSITIONOUTPUT CONTACT 2 = OPEN POSITIONOUTPUT CONTACT 3 = REMOTE SW. POSITIONOUTPUT CONTACT 4 = TORQUE FAULT (CLOSE)OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)

For further information on this topic refer to “Manual (Operation and setting)AUMATIC AC 01.1/ACExC 01.1”.

8.3. Feedback signals (analogue) - (option)

Analogue feedback signals are only available if the following conditions aremet:. In addition to the fieldbus interface, the AUMATIC is equipped with a par-

allel interface.. The actuator is equipped with a position transmitter (potentiometer orRWG).

Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)Designation in the wiring diagram:ANOUT1 (position)

For further information on this topic refer to “Manual (Operation and setting)AUMATIC AC 01.1/ACExC 01.1”

38


9. Commissioning

Prior to any electrical operation (motor operation), ensure that all commis-sioning settings described in this clause have been performed.

1. Set the selector switch to position 0 (OFF).

Information The selector switch is not a mains switch. The actuator control is disabled in0 (OFF) position. The controls’ power supply is maintained.

2. Switch on the power supply.3. Perform the settings described in this clause.

Low temperature version Please note that for low temperature versions, the controls require a heat-uptime.

Heat-up time This heat-up time is applicable in case the actuator and the controls are notlive and have cooled down to ambient temperature. Under these conditions,the following heat-up times have been met prior to commissioning after con-nection to the voltage supply:

For –40 °C = 30 min.For –50 °C = 60 min.For –60 °C = 100 min.

Figure 26: Sketch illustrating the heat-up time

39


0

30

50

60

0 – 10 – 20 – 30 – 40 – 50

t [min.]

ϑ[°C]

100

– 60

Figure 26

0

II

9.1. Type of seating: check/edit for end positions

Limit seating The limit switching is set in such a way that the actuator switches off at thedesired switching points. The torque switching acts as an overload protec-tion for the valve.

Torque seating The torque switching is set to the desired tripping torque. After reaching thetripping torque the actuator is turned off.The limit seating is used for signalling that the limit switching is trippedshortly before reaching the set tripping torque. If this is not the case, one ofthe following fault signals is displayed: TSO FAULTS or TSC FAULTS(menu S1).

� Via the menu to parameter:MAIN MENU (M0)

SETTINGS (M1)SEATING MODE (M11)VIEW (M110)EDIT (M111)

OPEN POSITION (M11_0)CLOSED POSITION (M11_1)

Default value: LIMIT

� Step by step:1. Set the selector switch to position 0 (OFF).

2. Press C and hold it down for approx. 3 seconds.Display indicates:


4. Press � .

40


Valve damage due to incorrect setting!� The type of seating must suit the valve.� Only change the setting with the consent of the valve manufacturer.

0

II

MAIN MENU M0LANGUAGE/CONTRASTSETTINGSOPERATIONAL DATA

MAIN MENU M1LANGUAGE/CONTRAST�SETTINGSOPERATIONAL DATA

NOTICE

Display indicates:


6. Check settings (view): continue with 7.Change setting: continue with 10.

Check settings (view)7. Press � .

Display indicates:

�� are used to change between the OPEN POSITION (left figure)and CLOSED POSITION (right figure) displays.


�� are also used here to change between the OPEN POSITION(left figure) and CLOSED POSITION (right figure) displays.

9. Back to the VIEW/EDIT menu: Press C twice.

Change settingDisplay indicates:


11. Press � .

41


SEATING MODE M110VIEWEDIT

VIEW M1101OPEN POSITION�CLOSED POSITION

VIEWCLOSED POSITION

LIMITC:ESC

SEATING MODE M110VIEWEDIT

VIEW M1100OPEN POSITIONCLOSED POSITION

VIEWOPEN POSITION

LIMITC:ESC

SEATING MODE M111VIEW�EDIT

SETTINGS M11SEATING MODETORQUELOCAL CONTROLS

Display indicates:

12. Enter password:Press � 4 times = 0000 (default factory password).Display indicates:

�� are used to change between the OPEN POSITION (left figure)and CLOSED POSITION (right figure) displays.

13. Press � .Display shows the set value:

�� are also used here to change between the OPEN POSITION (leftfigure) and CLOSED POSITION (right figure) displays.

14. Press � again to enter the edit mode.Display indicates:

15. Set new value: Press��.16. Accept value: Press � or cancel process without accepting the value:

Press C.Display indicates:

17. Return to status display:Press C several times until S0 is displayed.

42


EDIT M1111OPEN POSITION�CLOSED POSITION

EDIT M1110OPEN POSITIONCLOSED POSITION

EDIT M1111�CLOSED POSITION

LIMIT↵:EDIT C:ESC

EDIT M1110OPEN POSITION

LIMIT↵:EDIT C:ESC

EDIT M1111CLOSED POSITION

LIMIT� :EDIT ↵:OK C:ESC


LIMIT� :EDIT ↵:OK C:ESC

EDIT M1111�CLOSED POSITION

LIMIT↵:EDIT C:ESC


LIMIT↵:EDIT C:ESC



9.2. Switch compartment: open

The switch compartment must be opened to perform the following settings.

1. Loosen screws (2) and remove cover (1) from the switch compartment.

2. If indicator disc (3) is available:� Remove indicator disc (3) using a wrench (as lever).

43




DANGER

9.3. Torque switching: set

1. Loosen both lock screws (3) at the indicator disc (figure 27).2. Turn torque dial (4) for setting the required torque (1 da Nm = 10 Nm).

Example:Figure 27 shows the following setting:3.5 da Nm = 35 Nm for direction CLOSE4.5 da Nm = 45 Nm for direction OPEN

3. Fasten lock screws (3) again.The torque switches setting is complete.

Information . The torque switches may also trip in manual operation.. The torque switching acts as overload protection over full travel, alsowhen stopping in the end positions by limit switching.

44


Valve damage due to excessive torque setting!� The torque must suit the valve.� Only change the setting with the consent of the valve manufacturer.

Figure 27

1 Switching head black for 2 Switching head white fortorque in direction CLOSE torque in direction OPEN

3 Lock screws 4 Torque dial

NOTICE

9.4. Limit switching: set

9.4.1 End position CLOSED (black section): set1. Engage manual operation.2. Turn handwheel clockwise until valve is closed.3. Turn handwheel back by approximately half a turn (overrun).4. Press down and turn setting spindle (1) (figure 28) using a screw driver

in direction of the arrow, thereby observe pointer (2):While a ratchet is felt and heard, the pointer (2) moves 90° every time.

5. If the pointer (2) is 90° from mark (3): continue turning slowly.6. If the pointer (2) moves to mark (3): stop turning and release setting

spindle.The end position CLOSED setting is complete.

7. If you override the tripping point inadvertently (ratchet is heard after thepointer has snapped): continue turning the setting spindle in the samedirection and repeat setting process.

9.4.2 End position OPEN (white section): set1. Engage manual operation.2. Turn handwheel counterclockwise until valve is open.3. Turn handwheel back by approximately half a turn (overrun).4. Press down and turn setting spindle (4) (figure 28) using a screw driver

in direction of the arrow, thereby observe pointer (5):While a ratchet is felt and heard, the pointer (5) moves 90° every time.

5. When pointer (5) is 90° from mark (6): continue turning slowly.6. When pointer (5) moves to mark (6): stop turning and release setting

spindle.The end position OPEN setting is complete.


45


Figure 28

Black section White section

1 Setting spindle for end positionCLOSED 4 Setting spindle for end position

OPEN2 Pointer for end position CLOSED 5 Pointer for end position OPEN

9.5. Intermediate positions (option): set

Actuators equipped with DUO limit switching contain two intermediate posi-tion switches. One intermediate position may be set for each running direc-tion.

9.5.1 Running direction CLOSE (black section): set1. Move valve in direction CLOSE until desired intermediate position.

When overriding the desired point, turn valve back and approach againthe intermediate position in direction CLOSE. (Always approach theintermediate position in the same direction as in later electricaloperation).

2. Press down and turn setting spindle (1) (figure 29) using a screw driverin direction of the arrow, thereby observe pointer (2):While a ratchet is felt and heard, the pointer (2) moves 90° every time.

3. If the pointer (2) is 90° from mark (3): continue turning slowly.4. If the pointer (2) moves to mark (3): stop turning and release setting

spindle.The intermediate position setting in running direction CLOSE is com-plete.


9.5.2 Running direction OPEN (white section): set1. Move valve in OPEN direction until desired intermediate position.

When overriding the desired point, turn valve back and approach againthe intermediate position in OPEN direction. (Always approach the inter-mediate position in the same direction as in later electrical operation).

2. Press down and turn setting spindle (4) (figure 29) using a screw driverin direction of the arrow, thereby observe pointer (5):While a ratchet is felt and heard, the pointer (5) moves 90° every time.

3. If the pointer (5) is 90° from mark (6): continue turning slowly.4. If the pointer (5) moves to mark (6): stop turning and release setting spindle:

The intermediate position setting in running direction OPEN is complete.5. If you override the tripping point inadvertently (ratchet is heard after the

pointer has snapped): continue turning the setting spindle in the samedirection and repeat setting process.

46


Figure 29

Black section White section

1 Setting spindle running directionCLOSE 4 Setting spindle running direction

OPEN2 Pointer running direction CLOSE 5 Pointer running direction OPEN

9.6. Test run

Perform test run only once all settings previously described in the Commis-sioning clause have been performed.

9.6.1 Rotational direction check

1. Move actuator manually to intermediate position or to sufficient distancefrom end position.

2. Set selector switch to position Local control (LOCAL).

3. Operate push button CLOSE and observe the direction of rotation.4. Switch off before reaching the end position.

For actuators equipped with indicator disc� Observe direction of rotation on the indicator disc.

The direction of rotation is correct, if: The actuator moves in directionCLOSE while the indicator disc turns counterclockwise.

47


Valve damage due to incorrect direction of rotation!� If the direction of rotation is wrong, switch off immediately (press STOP).� Eliminate the cause, e.g. correct phase sequence for wall bracket cable set.� Repeat test run.

0

II

auma

NOTICE

For actuators without indicator disc� Unscrew screw plug (1) and seal (2) or tube cap (4) and observe direc-

tion of rotation at hollow shaft (3) or the stem (5).The direction of rotation is correct, if: the actuator moves in directionCLOSE while the hollow shaft or the stem turn clockwise.

9.6.2 Limit switching check

1. Set selector switch to position Local control (LOCAL).

2. Operate actuator using push buttons OPEN - STOP - CLOSE.The limit switching is set correctly if (standard indication):– The yellow indication light/LED1 is illuminated in end position

CLOSED– The green indication light/LED5 is illuminated in end position OPENThe limit switching is set incorrectly, if:– The actuator comes to a standstill before reaching the end position– One of the red indication lights/LEDs is illuminated (torque fault), or

the following fault signals are displayed:Status indication S0: FAULT IND.Status indication S1: TORQUE FAULT (CLOSE) or TORQUE FAULT(OPEN)

3. If the end position setting is incorrect: Set limit switching again (page45).

9.6.3 Perform reference operation

For actuators with feedback signal (RWG, potentiometer), a reference oper-ation has to be performed after the setting has been changed:. Operate actuator electrically (via the push buttons OPEN and CLOSE of

the local controls) once to the end position OPEN and once to the endposition CLOSED.. If no reference operation is performed after changing the limit switching,the feedback signal via the bus is not correct. The bus signals the miss-ing reference operation as a warning.

48


1

2

3

4

5

6

Figure 30

1 Screw plug 4 Cap for stem protection tube2 Seal 5 Stem3 Hollow shaft 6 Protection tube

0

II

9.7. Potentiometer (option) setting

The potentiometer as a travel monitor records the valve position.

This setting is only required if the potentiometer is directly wired to the cus-tomer connection XK (refer to wiring diagram).

1. Move valve to end position CLOSED.2. Turn potentiometer (1) clockwise to the stop.

End position CLOSED corresponds to 0 %End position OPEN corresponds to 100 %.

3. Turn potentiometer (1) slightly back.4. Perform fine-tuning of the zero point at external setting potentiometer

(for remote indication).

Information Due to the ratio of the reduction gearing the complete resistancerange/stroke is not always passed. Therefore, external adjustment (settingpotentiometer) must be provided.

49


Figure 31

1 Potentiometer

9.8. Electronic position transmitter RWG setting (option)

The electronic position transmitter RWG records the valve position. On thebasis of the nominal position value measured by the potentiometer (travelmonitoring), it generates a current signal between 0 – 20 mA or 4 – 20 mA

Technical data RWG 4020

1. Connect voltage to electronic position transmitter.2. Move valve to end position CLOSED.3. Connect ammeter for 0 – 20 mA to measuring points (4 and 5).4. Turn potentiometer (1) clockwise to the stop.5. Turn potentiometer (1) slightly back.6. Turn potentiometer (2) clockwise until output current starts to increase.7. Turn potentiometer (2) back until the following value is reached:

– for 0 – 20 mA approx. 0.1 mA– for 4 – 20 mA approx. 4.1 mAThis ensures that the signal remains above the dead and live zero point.

8. Move valve to end position OPEN.9. Set potentiometer max. (3) to end value 20 mA.10. Approach end position CLOSED again and check minimum value

(0.1 mA or 4.1 mA). If necessary, correct the setting.

Information If the maximum value cannot be reached, check whether the appropriatereduction gearing has been selected. (The max. possible turns/stroke areindicated on the order-related technical data sheet for the actuator).

50


Terminal plan KMS TP_ _ 4 / _ _ _3-/4-wire system

Output current Ia 0 – 20 mA, 4 – 20 mAPowersupply

Uv24 V DC, ± 15 %

smoothedmax.current consump-tion

I 24 mAFor 20 mA output current

Max. load RB 600 Ω

Table 6

Figure 32

1 Potentiometer (travel monitor) 4 Measurement point (+) 0/4 – 20 mA2 Potentiometer min. (0/4 mA) 5 Measurement point (–) 0/4 – 20 mA3 Potentiometer max. (20 mA)

9.9. Mechanical position indicator setting (option)

1. Place indicator disc on shaft.2. Move valve to end position CLOSED.3. Turn lower indicator disc until symbol (CLOSED) is in alignment with

the� mark on the cover.

4. Move actuator to end position OPEN.5. Hold lower indicator disc CLOSED in position and turn upper disc with

symbol (OPEN) until it is in alignment with the� mark on the cover.

6. Move valve to end position CLOSED again.7. Check settings:

If the symbol (CLOSED) is no longer in alignment with the�mark on the cover:

� Repeat setting procedure.� Check whether the appropriate reduction gearing has been selected, if

required.(The maximum possible turns/stroke are indicated on the order-relatedtechnical data sheet for the actuator).

51


9.9. Switch compartment: close

1. Clean sealing faces of housing and cover.2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.3. Preserve joint surfaces with an acid-free corrosion protection agent.4. Check whether O-ring (3) is in good condition, correctly insert O-ring.

5. Place cover (1) on switch compartment.6. Fasten screws (2) evenly crosswise.

52


Danger of corrosion due to damage to paint finish!� Touch up damage to paint finish after work on the device.

NOTICE

10. Corrective action

10.1. Faults during commissioning

10.1.1 Mechanical position indicator

Fault description Mechanical position indicator cannot be set.

Possible cause Actuator turns/stroke have been modified at a later date.

Remedy Replace reduction gearing.

10.1.2 Position transmitter RWG

Fault description Measuring range 4 – 20 mA or maximum value 20 mA cannot be set.

Possible cause Incorrect reduction gearing (turns/stroke).

Remedy Check reduction gearing selected. (The max. possible turns/stroke are indi-cated on the order-related technical data sheet for the actuator.)

10.1.3 Limit and torque switches

Fault description Switch does not trip.

Possible cause Switch is defective or switch setting is incorrect.

Remedy . Check setting, if required reset end positions.. Check switches and replace them, if required.

The red test buttons (1) and (2) are used for manual operation of the limitswitches:� Turn test button (1) in direction of the TSC arrow:

Torque switch CLOSED trips.The indication light torque fault OPEN on the local controls is illumi-nated.

� Press push button OPEN to reset the fault (red indication light) by oper-ating the device in the opposite direction.

� Turn test button (2) in direction of the TSO arrow:Torque switch OPEN trips.The indication light torque fault CLOSE on the local controls is illumi-nated.

� Press push button CLOSE to reset the fault (red indication light) by oper-ating the device in the opposite direction.

Information If the actuator is equipped with a DUO limit switching (option), the intermedi-ate position switches will be operated at the same time.� Turn test button (1) in direction of the LSC arrow:

Limit switch CLOSED trips.� Turn test button (2) in direction of the LSO arrow:

Limit switch OPEN trips.

53


Figure 33

10.1.4 Fault in end position (overrun not considered)

Fault description Actuator runs to end stop although the limit switches work properly.

Possible cause The overrun was not considered when setting the limit switching.The overrun is generated by the inertia of both the actuator and the valveand the delay time of the controls.

Remedy 1. Determine overrun:Overrun = travel covered from switching off until complete standstill.

2. Set limit switching again (page 45) considering the overrun (turnhandwheel back by the amount of the overrun).

10.1.5 Push buttons do not react

Fault description Push buttons do not reactThe controls may not be operated via the local controls.

Display indicates::

Possible cause . RESTRICTED means that the local controls of the AUMATIC have notbeen released yet.. EMERGENCY STOP signifies that the EMERGENCY STOP operationmode has been activated upon operating an EMERGENCY STOP button(option).

Remedy For RESTRICTED:� A release must be initiated externally via bus or input signal. See param-

eter ENABLE LOCAL MODE.For EMERGENCY STOP:� EMERGENCY STOP button released.

54


�LOCAL RESTRICTED S0

E2 100%OPEN POSITION

��EMERGENCY STOP S0

E2 100%OPEN POSITION

10.2. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation.Warnings have no influence on the electrical actuator operation. They onlyserve for information purposes.

Fault and warning indications are shown on the display.

10.2.1 Status display S0 - faults and warnings

Line 4 of status indication S0 shows faults and warnings.

� Description of the fault indications:

FAULT IND.A fault has occurred� For further information, press�� and go to status indication S1.

WARNING IND.A warning has occurred� For further information, press�� and go to status indication S2.

FAULT + WARNINGFaults as well as warnings have occurred.� For further information, press�� and go to status indications S1

(faults) or S2 (warnings).

NOT READY IND.The actuator cannot be operated from REMOTE. The actuator can only beoperated via the local controls.� For further information, press�� and go to status indication S3

(cause for fault indications).

FLT + NRFaults and the NOT READY IND. signal have occurred.� For further information, press�� and go to status indications S1 or S3.

WRN + NRFaults and the NOT READY IND. signal have occurred.� For further information, press�� and go to status indications S2 or S3.

FLT + WRN + NRFaults, warnings, and the NOT READY IND. signal have occurred.� For further information, press�� and go to status indications S1 to S3.

55


�LOCAL MODE S0

OPENE2 100%

FAULT IND.

10.2.2 Status indication S1 - faultsFaults are indicated in this group:


NO FAULTNo fault has occurred.

INTERNAL FAULTInternal fault has occurred.For further information:1. Go to group D0: Press C and hold it down until diagnostic indication D0

is displayed.2. Go to diagnostic indication D2: Press� twice.

TORQUE FAULT (CLOSE)Torque fault in direction CLOSE.� Operation command in direction OPEN, or� Set selector switch to position Local control (LOCAL) and reset fault

indication via Reset push button, or� Issue reset command via fieldbus.

TORQUE FAULT (OPEN)Torque fault in direction OPEN� Operation command in direction CLOSE, or� Set selector switch to position Local control (LOCAL) and reset fault

indication via Reset push button, or� Issue reset command via fieldbus.

LOSS OF PHASEOne phase is missing.� Test/connect phases.

THERMAL FAULTMotor protection tripped.� Wait for cooling off.

– If the fault indication display persists after cooling off:Set selector switch to position Local control (LOCAL) and reset faultindication via Reset push button, or

– Issue reset command via fieldbus.� Check fuse F4.

CONFIGURATION FAULTThe controls configuration is incorrect.For further information:1. Go to group D0: Press C and hold it down until diagnostic indication D0

is displayed.2. Go to diagnostic indication D4: Press� four times.

56


�FAULT IND. S1

NO FAULT

10.2.3 Status indication S2 - warningsWarnings are indicated at this position.

� Description of the warnings:

NO WARNINGNo warnings have occurred.

WARNING OPER.TIMEThe preset running time for a travel between end position OPEN and endposition CLOSED has been exceeded.� Set the running time (MONITOR TRIGGERS parameter) in accordance

with the actual running time.� Check tripping behaviour of end position switches.� Check actuator mechanics.

WARNING STARTS/RUNThe preset values for max. starts/h or max. running time/h have beenexceeded.� Check modulating behaviour.� Increase dead time.� Reduce number of nominal value changes.

INTERNAL FEEDBACKPosition transmitter is not standardised.� Operate actuator into both end positions (OPEN and CLOSED).

INTERNAL WARNINGInternal warnings have occurred.For further information:1. Go to group D0: Press C and hold it down until diagnostic indication D0

is displayed.2. Go to diagnostic indication D3: Press� three times.

FEEDBACK E2 LOSSSignal loss of position transmitter.� Check position transmitter signal.1. Go to group D0: Press C and hold it down until diagnostic indication D0

is displayed.2. Go to diagnostic indication D7, D8, or D9: Press� either seven, eight,

or nine times.� Check position transmitter wiring.� Check POSITION E2. The setting must correspond to the wiring dia-

gram.

SETPOINT E1 LOSSSignal loss of the set point.� Check wiring.

TORQUE E6 LOSSSignal loss of torque source.� Check wiring.

I/O1 ANALOG IN1 LOSSLoss of signal of the analogue input 1 of the parallel interface (only forfieldbus/standard interface combinations).

57


�WARNING IND. S2

NO WARNING

� Check wiring.

I/O1 ANALOG IN2 LOSSLoss of signal of the analogue input 2 of the parallel interface (only forfieldbus/standard interface combinations).� Check wiring.

P-FEEDBACK E4 LOSSSignal loss of the actual process value E4 (only if PID controller is availableand active).� Check wiring.

FIBER OPTIC LOSSSignal loss of FO cable (for bus with FO loop topology only).� Check wiring.

ANALOG IN1 BUS1 LOSSSignal loss of analogue input 1.� Check wiring.

ANALOG IN2 BUS1 LOSSSignal loss of analogue input 2.� Check wiring.

58


10.2.4 Status indication S3 - causes for not ready remoteThe causes for the NOT READY IND. fault signals (status indication S0)are indicated within this group.


READYActuator can be operated from REMOTE.

NOT REMOTEActuator cannot be operated from REMOTE as the selector switch is inposition LOCAL or OFF (0).

WRONG COMMANDIndicates that inadmissible operation commands have been received viaFoundation Fieldbus.

EMERGENCY MODEThe EMERGENCY operation mode is active.

EXTERNAL CONTROLSFor combination fieldbus/standard interface function:Operation via parallel interface.

EMCY STOP ACTIVEThe EMERGENCY STOP button has been operated.

ACTUATOR LOCKEDActuator locked (only set for special applications e.g. for by-pass function).

59


�NOT READY IND. S3

READY

10.3. Fuses

10.3.1 Fuses within the actuator controlsFuses F1 and F2 (figure 34) can be accessed after removing the cover (1)on the rear side.Fuses F3, F4, and F5 are located on the power supply unit and can beaccessed after removing the electrical connection (2).

F1/F2 Primary fuses on power supply unit

F3 Internal 24 V DC supplyF4 Internal 24 V AC supply (115 V AC) for:. Heater, switch compartment, reversing contactors control,. PTC tripping device. for 115 V AC also control inputs OPEN – STOP - CLOSE

F5 Automatic reset fuse as short-circuit protection for external 24 V DC supplyfor customer (see wiring diagram)� Screw cover on again after fuse replacement.

60


Figure 34



1 Rear cover 2 Electrical connection

DANGER

G fuses F 1/F 2 AUMA Art. no.

Size 6.3 x 32 mm

Reversing contactorsVoltage supply ≤ 500 V

1 A T; 500 V K002.277

Reversing contactorsVoltage supply 500 V

2 A FF; 660 V K002.665

Thyristor units for motor power up to 1.5 kW 16 A FF; 500 V K001.185

Thyristor units for motor power up to 3.0 kW 30 A FF; 500 V K006.965

Thyristor units for motor power up to 5.5 kW 1 A T; 500 V K002.277

Table 7

G fuse according to IEC 60127-2/III F3 F4

Size 5 x 20 mm 5 x 20 mm

Voltage output (power supply unit) = 24 V 1.0 A T; 250 V 1.25 A T; 250 V

Voltage output (power supply unit) = 115 V 1.0 A T; 250 V 0.315 A T; 250 V

Table 8

10.3.2 Motor protection (thermal monitoring)In order to protect against overheating and impermissibly high temperaturesat the actuator, PTC thermistors or thermoswitches are embedded in themotor winding. The thermoswitch is tripped as soon as the max. permissiblewinding temperature has been reached.The actuator is switched off and the following signals are given:. LED 3 (thermal fault) on the local controls is illuminated.. Status indication S0: operation mode OFF/LOCAL = FLT + NR. Status indication S0/S6: operation mode REMOTE = FAULT IND.. Status indication S1 in the display: THERMAL FAULT.

The motor has to cool down before the operation can be resumed.Depending on the parameter setting, the fault signal is either automaticallyreset or the fault signal has to be acknowledged.

The acknowledgement can either be made:. via the Reset push button in selector switch position LOCAL.. or with the reset command via the fieldbus.

For further information on this topic refer to “Manual (Operation and setting)AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus”.

61


11. Servicing and maintenance

Service AUMA offers extensive service such as maintenance and inspection as wellas customer product training. For the relevant contact addresses, pleaserefer to page 82 et seqq. and on the Internet (www.auma.com).

11.1. Preventive measures for servicing and safe operation

The following measures are required to ensure safe device operation:

Every 6 months after commissioning. Carry out visual inspection:– For electrical devices: cable entries, cable glands, screw plugs, etc.

have to be checked for correct tightness and sealing.Consider torques according to manufacturer’s details.. If rarely operated: perform test run.. For devices with output drive A, press in Lithium soap EP multi-purpose

grease on mineral oil base at the grease nipple with the grease gun(quantities see 14, table 2). This procedure does not grease the valvestem. Lubrication of the valve stem must be done separately.

6 months after commissioning and then once a yearCheck screws between multi-turn actuator and valve for tightness. Ifrequired, tighten by applying the torques given in table 1, page 13.

For enclosure protection IP 68 (option)After submersion:. Check multi-turn actuator.. In case of ingress of water, dry device correctly and check for proper

function.

62


1 Output drive type A 2 Grease nipple

Figure 35

Damage caused by inappropriate maintenance!� Servicing and maintenance tasks must be carried out exclusively by suit-

ably qualified personnel authorised by the end user or contractor of theplant only.

� Only perform servicing and maintenance tasks when the device isswitched off.

CAUTION

11.2. Disconnection from the mains

If the device must be demounted, e.g. for service purposes, it can be sepa-rated from the mains without having to remove the wiring.

Removing the plug1. Loosen the screws (2).2. Remove plug/socket connector.

Cover (1) and terminal board (5) or frame (6) remain together.3. Mask open plug/socket connection, e.g. using AUMA protection cover

and parking frame.

Fitting the plug1. Clean sealing faces at the cover and the housing.2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.3. Check whether O-ring is in good condition, correctly insert O-ring.4. Preserve joint surfaces with an acid-free corrosion protection agent.5. Replace plug/socket connector and fasten bolts evenly crosswise.

63


Figure 36

1 Cover 4 Terminal compartment2 Screws for housing 5 Terminal board (KP, KPH)3 O-ring 6 Frame (KES)



DANGER

11.3. Maintenance

Maintenance intervals . After 3 years at the latest for Ex certified products.

Lubricant change . In the factory, the gear housing is filled with grease.. Grease change is performed during maintenance:– Generally after 4 to 6 years for modulating duty.– Generally after 6 to 8 years if operated frequently (open-close duty).– Generally after 10 to 12 years if operated rarely (open-close duty).. No additional lubrication is required during operation.

Notes regarding the maintenance . Check actuator visually. Ensure that no outside damage or changes arevisible.. The electric connecting cables must be without damage and wired cor-rectly.. Do a thorough touch-up of possible damage to paint finish to prevent cor-rosion. Original paint in small quantities can be supplied by AUMA.. Cable entries, cable glands, plugs etc. have to be checked for correcttightness and sealing. Consider torques according to manufacturer’sdetails. If required, replace the components. Only use components whichhave a test certificate.. Check whether Ex connections are fastened correctly.. Take care of possible discolouration of the terminals and wires. Thiswould indicate an increased temperature.. For Ex housings, pay special attention to a possible collection of water.This may originate from “breathing” due to severe temperature variations(e. g. change of night and day), from damaged seals etc. Remove anywater immediately.. Check the flame path gaps of flameproof enclosures for dirt and corro-sion.. Since the dimensions of all flameproof joints are strictly defined andinspected, no mechanical work (such as grinding) shall be performed onthem. The joint surfaces have to be cleaned chemically (e. g. withEsso-Varsol).. Before fitting, the joint surfaces have to be preserved with an acid-freecorrosion protection agent (e. g. Esso Rust BAN 397).. Ensure that all housing covers are handled carefully and that the sealsare checked.. All cable and motor protection components have to be checked.. If defects which affect the safety are detected during maintenance, repairmeasures have to be initiated without delay.. Any kind of surface coating for the joint surfaces is not permitted.. When exchanging parts, seals etc. only original spare parts shall beused.

64


11.4. Disposal and recycling

AUMA devices have a long lifetime. However, they have to be replaced atone point in time.The devices have a modular design and may, therefore, easily be separatedand sorted according to materials used, i.e.:

. electronic scrap. various metals. plastics. greases and oils

The following generally applies:

. Collect greases and oils during disassembly. Generally, these sub-stances are hazardous to water and must not be released into the envi-ronment.. Arrange for controlled waste disposal of the disassembled material or forseparate recycling according to materials.. Observe the national regulations for waste disposal.

65


12. Spare parts list

12.1. Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1

66


001.0 Housing Sub-assembly002.0 Bearing flange Sub-assembly003.0 Hollow shaft without worm wheel Sub-assembly005.0 Worm shaft Sub-assembly005.1 Motor coupling005.2 Coupling pin005.3 Manual drive coupling005.4 Pull rod006.0 Worm wheel009.0 Planetary gear for manual drive Sub-assembly010.0 Retaining flange Sub-assembly017.0 Torque lever Sub-assembly018.0 Gear segment019.0 Crown wheel Sub-assembly020.0 Swing lever Sub-assembly022.0 Drive pinion II for torque switching Sub-assembly023.0 Output drive wheel for limit switching Sub-assembly024.0 Intermediate wheel for limit switching Sub-assembly025.0 Locking plate Sub-assembly058.0 Wire for protective earth Sub-assembly061.0 Torque switching head Sub-assembly070.0 Motor (VD motor incl. no. 079.0) Sub-assembly

079.0 Planetary gear for motor drive (SA/SAR07.1 – 14.1 for VD motor) Sub-assembly

080.0 Planetary gear for motor drive (SA/SAR16.1 for AD90 motor) Sub-assembly

155.0 Reduction gearing Sub-assembly500.0 Cover for switch compartment Sub-assembly501.0 Terminal board Sub-assembly501.1 Screw for control terminal501.2 Washer for control terminal501.3 Screw for power terminal501.4 Washer for power terminal502.0 Pin carrier without pins Sub-assembly505.0 Pin for controls Sub-assembly506.0 Pin for motor Sub-assembly507.0 Plug cover Sub-assembly511.0 Screw plug514.0 Output drive form A (without stem nut) Sub-assembly514.1 Axial needle roller bearing516.1 Output drive shaft D535.1 Snap ring539.0 Screw plug Sub-assembly542.0 Handwheel with ball handle Sub-assembly549.1 Output socket B3/B4/E551.1 Parallel key553.0 Mechanical position indicator Sub-assembly554.0 Socket carrier with motor cable harness Sub-assembly556.0 Potentiometer for position transmitter Sub-assembly556.1 Potentiometer without slip clutch557.0 Heater Sub-assembly

558.0 Blinker transmitter including pins at wires(without impulse disc and insulation plate) Sub-assembly

559.0-1 Control unit without torque switchingheads and switches Sub-assembly

559.0-2

Control unit with magnetic limit and torquetransmitter (MWG) for Non-intrusive ver-sion in combination with AUMATIC inte-gral controls

Sub-assembly

560.0-1 Switch stack for direction OPEN Sub-assembly560.0-2 Switch stack for direction CLOSE Sub-assembly560.1 Switch for limit/torque switching560.2 Switch case

566.0 RWG Sub-assembly566.1 Potentiometer for RWG without slip clutch Sub-assembly566.2 Electronic board RWG Sub-assembly566.3 Wire harness for RWG Sub-assembly567.1 Slip clutch for potentiometer/RWG Sub-assembly568.1 Stem protection tube (without cap)568.2 Cap for stem protection tube568.3 V-seal569.0 Change-over lever assy Sub-assembly569.1 Change-over lever569.2 Notched pin574.1 Radial seal output drive A for ISO flange575.1 Stem nut (without thread)S1 Seal kit, small SetS2 Seal kit, large Set

67


Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia-bility. Delivered spare parts may slightly vary from the representation.

No. Designation Type No. Designation Type

12.2. Controls ACExC 01.1 with ex-plug/socket connector with terminal board (KP, KPH)

68


001.0 Housing Sub-assembly

002.0 Local controls Sub-assembly

002.3 Local controls board Sub-assembly

006.0 Power supply Sub-assembly

008.1 Interface board

009.0 Logic board Sub-assembly

011.1 Relay board

500.0 Cover Sub-assembly

501.0 Terminal board Sub-assembly

501.1 Screw for control terminal

501.2 Washer for control terminal

501.3 Screw for power terminal

501.4 Washer for power terminal

502.0 Pin carrier without pins Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Plug cover Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

510.0 Fuse kit Set

532.0 Line bushing (actuator connection) Sub-assembly

535.1 Circlip

S Seal kit Set

69



No. Designation Type

12.3. Controls ACExC 01.1 with ex-plug-in terminal connection (KES)

70


001.0 Housing Sub-assembly

002.0 Local controls Sub-assembly

002.3 Local controls board Sub-assembly

006.0 Power supply Sub-assembly

008.1 Interface board

009.0 Logic board Sub-assembly

011.1 Relay board

500.0 Cover Sub-assembly

502.0 Pin carrier without pins Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

510.0 Fuse kit Set

528.0 Terminal frame (without terminals) Sub-assembly

529.0 End piece

532.0 Line bushing (actuator connection) Sub-assembly

533.0 Terminals for motor/controls

535.1 Circlip

573.0 Plug-in electrical connection Sub-assembly

S Seal kit Set

71



No. Designation Type

13. Technical data

Features and functions of actuatorExplosion protection Standard: II2G EEx de IIC T4

II2D Ex tD A21 IP6x T130°CII2G c IIC T4

Options: II2G EEx d IIC T4II2G c IIC T4

EC type examination certificate PTB 01 ATEX 1087Type of duty1) Standard: SAExC Short time duty S2 - 15 min

SARExC Intermittent duty S4 - 25 %Option: SAExC Short time duty S2 - 30 min

SARExC Intermittent duty S4 - 50 %Torque range Refer to actuator name plate (for name plate descriptions, please refer to page 8)Output speed Refer to actuator name plateMotors 3-ph AC asynchronous motor, type IM B9 according to IEC 60034Insulation class Standard: F, tropicalized

Option: H, tropicalizedMotor protection Standard: PTC thermistors (PTC according to DIN 44082)

Option: Thermoswitches (NC)Self-locking Yes; for output speeds 4 to 90Limit switching Counter gear mechanism for end positions CLOSED and OPEN

for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)Standard: Single switch (1 NC and 1 NO) for each end position, not galvanically isolatedOptions: Tandem switches (2 NC and 2 NO) for each end position, switches

galvanically isolatedTriple switch (3 NC and 3 NO) for each end position, switches galvanicallyisolated

Imax.: 5 A/30 – 250 V AC (cos phi = 0.8)Imax.: 2 A/30 V DC; 0.5 A/125 V DC; 0.4 A/250 V DCFor gold plated contacts: min. 4 mA to max. 400 mA and min. 5 V to max. 50 V

Torque switching Torque switching for directions OPEN and CLOSE adjustableStandard: Single switch (1 NC and 1 NO) for each directionOptions: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated

Position feedback signal,analogue (options)

Potentiometer or 0/4 – 20 mA (RWG)For further details see page 74

Mechanical position indicator(option)

Continuous indication, adjustable indicator disc with OPEN and CLOSED symbols

Heater in switch compartment Resistance type heater with 5 W, 24 V AC (standard: internal supply)Motor heater (option) SAExC/SARExC 07.1 – 10.1: 12.5 W

SAExC/SARExC 14.1 – 16.1: 25 WManual operation Manual drive for setting and emergency operation, handwheel does not rotate during

electrical operation.Option: Handwheel lockable

Connection to controls AUMA plug/socket connector with screw type connectionOutput drive types A, B1, B2, B3, B4 according to EN ISO 5210

A, B, D, E according to DIN 3210C according to DIN 3338Special output drives: AF, AK, AG, IB1, IB3

Features and functions of controlsPower supply For mains voltage and mains frequency, refer to name plates at the controls and the motor

(for a description of the name plates, refer to page 8)Permissible variation of the nominal voltage: ±10 %Permissible variation of the mains frequency: ±5 %Motor current consumption: Refer to motor name plateCurrent consumption of the controls depending on the mains voltage:100 to 120 V AC = max. 650 mA208 to 240 V AC = max. 325 mA380 to 500 V AC = max. 190 mA

External supply of the electronics(option)

24 V DC +20 % / –15 %,Current consumption: Basic version approx. 200 mA, with options up to 500 mA

Rated power Refer to motor name plateThe controls is designed for the rated power of the actuator

1) Based on 20 °C ambient temperature and at an average load with running torque or modulating torque according to Technical data SA or SAR

72


Switchgear Reversing contactors2) (mechanically and electrically interlocked)Control and output signals Via Foundation Fieldbus interface (page 75)Foundation Fieldbus interfacewith additional inputs(options)

Foundation Fieldbus H1 interface with 4 free 24 V DC inputs (current consumption: approx.5mA/input) and 2 free 0/4 – 20 mA inputs3). Signal transmission via fieldbus interface.Foundation Fieldbus H1 interface with 24 V DC control inputs OPEN - CLOSE -EMERGENCY, or alternatively OPEN - STOP - CLOSE (current consumption approx. 5mA/input).Selection of control mode via 24 V DC input BUS/REMOTE.Foundation Fieldbus interface with 24 V DC control inputs OPEN - CLOSE (currentconsumption: approx. 5 MA/input) and 0/4 – 20 mA input for nominal position value4)

(positioner).Selection of control mode via 24 V DC input BUS/REMOTE and MODE.Foundation Fieldbus H1 interface with 24 V DC (optional 115 V AC) control inputs OPEN -STOP - CLOSE - EMERGENCY (current consumption: approx. 5 mA/input) and0/4 – 20 mA input for nominal position value4) (positioner).Selection of control mode via 24 V DC (optional 115 V AC) input BUS/REMOTE and MODE.Output signals via 6 programmable signal relays, position feedback 0/4 – 20 mA.

Voltage output Standard: Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs,galvanically isolated from internal voltage supply

Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs5),galvanically isolated from internal voltage supply

Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)Push buttons OPEN - STOP - CLOSE - RESET5 indication lights:End position CLOSED and running indication CLOSE (yellow), torque faultCLOSED (red), motor protection tripped (red), torque fault OPEN (red)end position and running indication OPEN (green)LC display, illuminatedProgramming interface (infrared)

Options: Bluetooth programming interface with Bluetooth class II chip with a range ofup to 10m. Supports the Bluetooth profile SPP (Serial Port Profile).Release of the local controls with selector switch LOCAL - OFF - REMOTE:Operation of the actuator with the push buttons OPEN - STOP - CLOSE - RESETof the local controls can be disabled or released via Foundation Fieldbus.Special colours for the 5 indication lights:End position CLOSED and running indication CLOSE (green), torque faultCLOSED (blue), torque fault OPEN (yellow), motor protection tripped (white),end position and running indication OPEN (red)Protection cover, lockableProtection cover with indicator glass, lockable

2) The reversing contactors are designed for a lifetime of 2 million starts.3) Only partly possible in connection with process controller PID, please contact AUMA.4) Requires positioner in the actuator5) Not possible in combination with PTC tripping device

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Functions Standard: Switch-off mode adjustablelimit or torque seating for end position OPEN and end position CLOSEDTorque monitoring over the whole travelTorque by-pass, adjustable up to 5 seconds(no torque monitoring during running time)Phase loss monitoring6) with automatic phase correctionProgrammable behaviour in case of bus failureRunning indication via indication lightsPositioner7):

Actual position value via Foundation Fieldbus interfaceProgrammable behaviour on loss of signalAutomatic adaptation of the dead band (adaptive behaviour selectable)Change-over between OPEN - CLOSE duty and modulating dutyvia use of different Foundation Fieldbus function blocks.

Monitoring functions Programmable monitoring of the max. number of starts, generates warning signalReaction monitoring for operation command (programmable from 1 to 15 seconds),generates fault signal and results in switching offOperating time monitoring (programmable from 4 to 1,800 seconds), generates warningsignal

Electronic name plate Order data: AUMATIC commission number, actuator commission number,KKS number (definition system for power plants), valve number,plant number

Product data: Product name, actuator works number, AUMATIC works number,logic software version, logic hardware version, date of final test,wiring diagram, terminal plan

Project data: Project name, 2 freely definable customer fields with a max. of 19 digits eachService data: Service telephone, Internet address, service text 1, service text 2

Logging of operating data A resettable counter and a lifetime counter for:Motor running time, number of starts, torque switch trippings in end position CLOSED, limitswitch trippings in end position CLOSED, torque switch trippings in end position OPEN, limitswitch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motorprotection trippings

Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitchesin the motor

Options: Additional thermal overload relay in the controls in combination withthermoswitches within the motor

Electrical connection Standard: Plug/socket connector with screw type connection (KP, KPH)Protection type: increased safety EEx de

Options: Plug/socket connector with spring cage terminals (KES)Protection type: increased safety EEx deThreads for cable entriesPlug/socket connector with spring cage terminals (KES)Protection type: flameproof enclosure EEx dSpecial threads, other than standard mentioned above, possibleParking frame for wall mounting of the disconnected plugProtection cover for plug compartment (when plus is removed)

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fieldbuscables of up to 4 kV8)

Wiring diagram (basic version) ACP E3FC-2M0—B000 KMS TP202/001Further options for version with potentiometer or RWG in the actuatorElectronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be

programmed individually for the directions OPEN and CLOSE.Intermediate positions Any 8 intermediate positions between 0 and 100 %

Reaction and signal behaviour programmableSetting/programming the Foundation Fieldbus interfaceSetting the Foundation Fieldbusaddress

Address setting is made via Foundation Fieldbus using the provided System ManagementServices and a configuration software for Foundation Fieldbus (e.g. NI-FBUS)

Configurable feedback signals The discrete feedback signals of the three discrete input (DI) function blocks within theAUMATIC may be configured in accordance with the requirements.The configuration is made via Foundation Fieldbus using the AUMATIC device descriptionand a configuration software for Foundation Fieldbus (e.g. NI-FBUS).

Configuration of AUMATIC userfunctions

Configuration of AUMATIC user functions (e.g. stepping mode, intermediate positions, ...)can be made either via the display or via the Foundation Fieldbus using the AUMATICdevice description and a configuration software for Foundation Fieldbus (e.g. NI-FBUS)

6) During an adjustable period (factory setting 10 seconds) faults in the supply voltage (e.g. voltage drops) will not lead to a fault signal.7) Requires position transmitter in the actuator8) Only in combination with standard electrical connection plug/socket connector with screw-type terminals (KP, KPH).

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Function blocks of the AUMATIC Foundation Fieldbus interfaceFunction blocks for control 1 Discrete Output Function Block (DOFB) for control with OPEN - STOP - CLOSE signals

1 Analog Output Function Block (AOFB) for control with a nominal position value8)

Function blocks for feedbacksignals

3 Discrete Input Function Blocks (DIFB) for 8 configurable discrete feedback signals.The following options are available:

- End position OPEN, CLOSED- Selector switch in position LOCAL/REMOTE- Running indication7) (directional)- Torque switch OPEN, CLOSED- Limit switch OPEN, CLOSED- Digital (4) customer inputs- Intermediate positions (1 – 8)- Loss of phase- Thermal fault

1 Analog Input Function Block (AIFB) for feedback signal of the actual position value7)

1 Analog Input Function Block (AIFB) for feedback signal of the actual torque value9)

2 Analog Input Function Blocks (AIFB) for feedback signal of the 2 free 0 – 20 mA inputs(option)

Additional function blocks 1 Transducer Block (APVB) as connection block for control and programming of the AUMATIC3 Discrete Input Transducer Blocks (DITB) as connection blocks of the discrete feedback signals2 Analog Input Transducer Blocks (AITB) as connection blocks of the analogue feedback signals1 Resource Block (RESOURCE) for the definition of the device characteristics1 Process Controller Block (PID) as function block for modulating applications

General data with Foundation FieldbusCommunication protocol Foundation Fieldbus H1 (31.25 kbit/s) in accordance with EN 50170-4 or IEC 61158 Type 1/9Physical layer Standard-power signalling, separately powered, non I.S.Network topology Line, star and tree structures (trunks combined with spurs10)) are supported.Transmission medium Two-wire copper cable with data transmission and voltage supply on the same wire pair in

accordance with- ISA S50.02-1992 ISA Physical Layer Standard or- IEC 61158-2:2000 (ed. 2.0), Fieldbus standard for use in industrial control systems,

Part 2: Physical Layer specification and service definitionRecommendation: use of type A cable (screened and twisted)

Foundation Fieldbus currentconsumption

Approx. 11 mA at + 24 V DC

Foundation Fieldbustransmission rate

31.25 kbit/s

Cable length Max. 1,900 m (only when using the recommended type A cable); with repeaters(4 pieces max) expandable up to max. 9.5 km

Number of devices Max. of 32 devices per segment; a max. of 240 devices may be addressed.Typical device number: approx. 6 – 15 devices per segment

Communication services - Publisher/subscriber communication for the transmission of process data- Client/server communication for programming and configuration- Report Distribution for transmission of alarm signals

Supported Foundation Fieldbusfunctions

The AUMATIC is a Link Master device.Link Master devices can take over the Link Active Scheduler (LAS) function for theco-ordination of the bus communication.

Permissive connection The AUMATIC offers an automatic polarity detection and correction of the FoundationFieldbus cable.

8) Requires position transmitter in the actuator8) Only in combination with standard electrical connection plug/socket connector with screw-type terminals (KP, KPH).9) Requires magnetic limit and torque transmitter (MWG) in the actuator10) The internal spur of the AUMATIC is 0.27 m.

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Service conditions for actuator with controlsMounting position Any positionEnclosure protection accordingto EN 60 52911)

Standard: IP 67Options: IP 68 Max. 6 m head of water, duration of the flooding 72 hours max.

Up to 10 operations during floodingModulating duty is not possible during submersion

For both enclosure protections (IP 67 and IP 68) the terminal compartment is additionallysealed against the interior - double sealed

Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plantswith a low pollutant concentration

Options: KS Suitable for installation in occasionally or permanently aggressiveatmosphere with a moderate pollutant concentration (e.g. inwastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmosphere with highhumidity and high pollutant concentration

Finish coating Standard: Two-component iron-mica combinationOption: Special primer/special finish coating (customer’s choice)

Colour Standard: AUMA silver-grey (similar to RAL 7037)Other colours are possible on request

Ambient temperature12) Standard: –20 °C to +40 °C/+60 °COptions: –40 °C to +40 °C, low temperature version incl. heating system

–50 °C to +40 °C, extreme low temperature version incl. heating systemLow temperature versions inc. heating system for connection to external power supply230 V AC or 115 V AC.

Vibration resistance according toIEC 60 068

1 g, for 10 to 200 HzResistant to vibrations during start-up or for failures of the plant. However, a fatiguestrength may not be derived from this.Applies to actuator with actuator controls only, not valid in combination with gearboxes.

Lifetime Open-close duty: Operation cycles (OPEN - CLOSE - OPEN)SAExC 07.1 – SAExC 10.1: 20,000SAExC 14.1 – SAExC 16.1: 15,000Modulating duty:13)

SARExC 07.1 – SARExC 10.1: min. 5.0 million modulating stepsSARExC 14.1 – SARExC 16.1: min. 3.5 million modulating steps

Weight Refer to separate Technical data SA/SAR/ACAccessoriesWall bracket14) AUMATIC mounted separately from the actuator, including plug/socket connector.

Connecting cables on request.Recommended for high ambient temperatures, difficult access, or in case of heavyvibrations during service.

Programming software for PC COM-AC. An interface cable is required for the standard infra-red programming interfaceFurther informationEU Directives ATEX Directive: (94/9/EG)

Electromagnetic Compatibility (EMC): (2004/108/EC)Low Voltage Directive: (2006/95/EC)Machinery Directive: (98/37/EC)

11) The enclosure protection according to the name plate applies. For enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended.12) With special sizing of the actuator up to max. 70°C possible13) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible

maintenance and fault-free operating time, the number of starts per hour chosen should be as low as possible for the process.14) Cable length between actuator and AUMATIC max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC are separated at a later date, the

max. cable length is 10 m.

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14. Certificates

14.1. Declaration of Conformity and Declaration of Incorporation

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14.2. PTB certificate

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79


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IndexAAccessories for mounting 16Assembly 12

BBus cables 19

CCable installation 18Cable installation in accordancewith EMC 18Classification 9Commission number 8Commissioning 39Connecting cables 27Control 9Corrective action 53Corrosion protection 11Cross sections 21,25Current consumption 18

DDeclaration of Conformity 77Declaration of Incorporation 77Disconnect switches 18Disposal and recycling 65DUO limit switching 46

EElectrical connection 18Electronic position transmitter RWG50

FFaults 55Faults during commissioning 53Fuses 60Fuses on site 18

GGround connection, external 28

HHandwheel 29Handwheel fitting 12Heater 21,25Heat-up time 39

IIndications 35Indicator disc 51Indicator disk 43Intermediate positions 46Internet 9Intrusive 10

LLanguage change in the display 33Limit switching 45Local controls 17Long-term storage 11Low temperature version 39Lubricant change 64

MMaintenance intervals 64Manual operation 29Mechanical position indicator 51Motor heater 21,25Motor operation 30Motor protection 61Mounting 13Mounting positions of the localcontrols 17

OOperation 29Output drive type A 14Output drive types B1, B2, B3, B4,B, and E 13Overrun 54

PPackaging 11Parking frame 28Password entry 32PE connection 25Position indicator 51Position transmitter RWG 50Potentiometer 49Protection cover 28Protection on site 18Protection tube 16PTB certificate 78PTC thermistors 61Push-to-run operation 30

RRated power 10,72Reference documents 2Running indication 37

SSafety instructions 5Self-retaining mode 30Service 62Short-circuit protection 18Signals 38Size 9Spare parts list 66

Controls 68,70Multi-turn actuator 66

Status indication 35Stem nut 14Storage 11

TTechnical data 72Terminal plan 18Test run 47Thermoswitches 61Torque switching setting 44Transport 11Tripping torque 44Type 9

VValve position 35

WWall bracket 27Warnings 55Wiring diagram (name plate) 9Wiring diagram locating 18

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EuropeAUMA Riester GmbH & Co. KGPlant MüllheimDE-79373 MüllheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected]

Plant Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - [email protected]

Service-Center KölnDE-50858 KölnTel +49 2234 2037 - 9000Fax +49 2234 2037 - [email protected]

Service-Center MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - [email protected]

Service-Center BayernDE-85386 EchingTel +49 81 65 9017- 0Fax +49 81 65 9017- [email protected]

AUMA Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 82540Fax +43 2252 [email protected]

AUMA (Schweiz) AGCH-8965 BerikonTel +41 566 400945Fax +41 566 [email protected]

AUMA Servopohony spol. s.r.o.CZ-250 01 Brandýs n.L.-St. BoleslavTel +420 326 396 993Fax +420 326 303 [email protected]

OY AUMATOR ABFI-02230 EspooTel +358 9 5840 22Fax +358 9 5840 [email protected]

AUMA France S.A.R.L.FR-95157 Taverny CedexTel +33 1 39327272Fax +33 1 [email protected]

AUMA ACTUATORS Ltd.GB- Clevedon North Somerset BS21 6QHTel +44 1275 871141Fax +44 1275 [email protected]

AUMA ITALIANA S.r.l. a socio unicoIT-20023 Cerro Maggiore (MI)Tel +39 0331 51351Fax +39 0331 [email protected]

AUMA BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 40Fax +31 71 581 40 [email protected]

AUMA Polska Sp. z o.o.PL-41-310 Dabrowa GórniczaTel +48 32 261 56 68Fax +48 32 261 48 [email protected]

OOO Priwody AUMARU-124365 Moscow a/ya 11Tel +7 495 221 64 28Fax +7 495 221 64 [email protected]

ERICHS ARMATUR ABSE-20039 MalmöTel +46 40 311550Fax +46 40 [email protected]

GRØNBECH & SØNNER A/SDK-2450 København SVTel +45 33 26 63 00Fax +45 33 26 63 [email protected]

IBEROPLAN S.A.ES-28027 MadridTel +34 91 3717130Fax +34 91 [email protected]

D. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 2409485Fax +30 210 [email protected]

SIGURD SØRUM A. S.NO-1300 SandvikaTel +47 67572600Fax +47 [email protected]

INDUSTRAPT-2710-297 SintraTel +351 2 1910 95 00Fax +351 2 1910 95 [email protected]

MEGA Endüstri Kontrol Sistemieri Tic. Ltd.Sti.TR-06810 AnkaraTel +90 312 217 32 88Fax +90 312 217 33 [email protected]

CTS Control Limited Liability CompanyUA-02099 KiyivTel +38 044 566-9971, -8427Fax +38 044 [email protected]

AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 3632880Fax +27 11 [email protected]

A.T.E.C.EG- CairoTel +20 2 23599680 - 23590861Fax +20 2 [email protected]

AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)Fax +1 [email protected]

AUMA Automação do Brasil Ltda.BR-São PauloTel +55 11 [email protected]

AUMA Chile Respresentative OfficeCL-9500414 BuinTel +56 2 821 4108Fax +56 2 281 [email protected]

LOOP S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 [email protected]

TROY-ONTOR Inc.CA-L4N 5E9 Barrie OntarioTel +1 705 721-8246Fax +1 705 [email protected]

MAN Ferrostaal de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 401 1300Fax +57 1 416 [email protected]

PROCONTIC Procesos y Control AutomáticoEC- QuitoTel +593 2 292 0431Fax +593 2 292 [email protected]

IESS de Mexico, S.A. de C.V.MX-C.P. 02900 Mexico D.F.Tel +52 55 55 56 1701Fax +52 55 55 56 [email protected]

Corsusa International S.A.C.PE- Miralflores - LimaTel +511444-1200 / 0044 / 2321Fax [email protected]

PASSCO Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected]

SuplibarcaVE- Maracaibo Estado, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 [email protected]

AsiaAUMA Actuators (Tianjin) Co., Ltd.CN-300457 TianjinTel +86 22 6625 1310Fax +86 22 6625 [email protected]

AUMA (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 4655Fax +91 80 2839 [email protected]

AUMA JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +81 44 329 1061Fax +81 44 366 [email protected]

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AUMA wordwide

AUMA ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 4818750Fax +65 6 [email protected]

AUMA Actuators Middle East W.L.L.AE- 15268 Salmabad 704Tel +971 17877377Fax +971 [email protected]

PERFECT CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 7726Fax +852 2416 [email protected]

DW Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 1100Fax +82 2 2113 1088/[email protected]

Sunny Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 [email protected]/

Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 1718Fax +886 2 8228 [email protected]

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 [email protected]

2009-10-19

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Certificate Registration No.12 100/104 4269

AUMA Riester GmbH & Co. KGP.O. Box 1362D-79373 MüllheimTel +49 7631 809 - 0Fax+49 7631 809 - [email protected]

For detailed information on AUMA products refer to the Internet: www.auma.com

Y004.593/003/en/1.09

with actuator controls - auma€¦ · 10.2. fault indications and warning indications 55 10.2.1...

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