wiring1.pdf

7
Shutdown SIS Previous Screen Product: TRUCK ENGINE Model: C7 TRUCK ENGINE KAL Configuration: C7 On-highway Engine KAL00001-UP Troubleshooting C7 and C9 On-highway Engines Media Number -SENR9517-18 Publication Date -01/07/2010 Date Updated -29/07/2010 i02469312 Sensors and Electrical Connectors SMCS - 1439; 7553-WW Connector Function J1/P1 Electronic Control Module (ECM) Connector J2/P2 ECM Connector J100/P100 Engine Coolant Temperature Sensor Connector J103/P103 Air Inlet Temperature Sensor Connector J200/P200 Boost Pressure Sensor Connector J201/P201 Engine Oil Pressure Sensor Connector J203/P203 Atmospheric Pressure Sensor Connector J204/P204 Injection Actuation Pressure Sensor Connector J209/P209 Fuel Pressure Sensor Connector J300/P300 Injector Valve Cover Entry Connector J301/P301 Injector Solenoid Connector (cylinder 1) J302/P302 Injector Solenoid Connector (cylinder 2) J303/P303 Injector Solenoid Connector (cylinder 3) J304/P304 Injector Solenoid Connector (cylinder 4) J305/P305 Injector Solenoid Connector (cylinder 5) Table 1 Page 1 of 7 C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure 9/24/2010 https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

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  • Shutdown SIS

    Previous Screen

    Product: TRUCK ENGINE

    Model: C7 TRUCK ENGINE KAL

    Configuration: C7 On-highway Engine KAL00001-UP

    Troubleshooting C7 and C9 On-highway Engines

    Media Number -SENR9517-18 Publication Date -01/07/2010 Date Updated -29/07/2010

    i02469312

    Sensors and Electrical ConnectorsSMCS - 1439; 7553-WW

    Connector Function

    J1/P1 Electronic Control Module (ECM) Connector J2/P2 ECM Connector

    J100/P100 Engine Coolant Temperature Sensor Connector

    J103/P103 Air Inlet Temperature Sensor Connector

    J200/P200 Boost Pressure Sensor Connector

    J201/P201 Engine Oil Pressure Sensor Connector

    J203/P203 Atmospheric Pressure Sensor Connector

    J204/P204 Injection Actuation Pressure Sensor Connector J209/P209 Fuel Pressure Sensor Connector

    J300/P300 Injector Valve Cover Entry Connector J301/P301 Injector Solenoid Connector (cylinder 1) J302/P302 Injector Solenoid Connector (cylinder 2) J303/P303 Injector Solenoid Connector (cylinder 3) J304/P304 Injector Solenoid Connector (cylinder 4) J305/P305 Injector Solenoid Connector (cylinder 5)

    Table 1

    Page 1 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

  • J306/P306 Injector Solenoid Connector (cylinder 6) J400/P400 Engine Timing Calibration Probe Connector

    J401/P401 Primary Engine Speed/Timing Sensor Connector

    J402/P402 Secondary Engine Speed/Timing Sensor Connector

    J403/P403 Accelerator Pedal Position Sensor Connector

    J500/P500 Injection Actuation Pressure Control Valve Connector J501/P501 Air Inlet Heater Relay Connector

    J511/P511 Wastegate Control Solenoid Connector

    J648/P648 Air Inlet Heater Lamp Connector

    J802/P802 Engine Oil Level Switch Connector

    Page 2 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

  • Illustration 1 g01231419

    Diagram of components for C7 and C9 engines

    Page 3 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

  • C7 Engines

    Illustration 2 g01114317

    Typical view of the left side of the C7 engine

    (1) Fuel pressure sensor (if equipped) (2) J500/P500 Injection actuation pressure control valve connector (3) Injection actuation pressure sensor (4) Engine coolant temperature sensor (5) J300/P300 Injector valve cover entry connector

    Page 4 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

  • (6) Air inlet temperature sensor (7) Atmospheric pressure sensor (8) Boost pressure sensor (9) Wastegate control solenoid (10) Primary engine speed/timing sensor (11) Secondary engine speed/timing sensor (12) Engine oil pressure sensor (13) Engine oil level switch (14) J2/P2 ECM connector (15) ECM (16) J1/P1 ECM connector

    C9 Engines

    Page 5 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

  • Illustration 3 g01165339

    Typical view of the left side of the C9 engine

    (1) Engine coolant temperature sensor (2) Fuel pressure sensor (if equipped) (3) J500/P500 Injection actuation pressure control valve connector (4) Injection actuation pressure sensor (5) Boost pressure sensor (6) Air inlet temperature sensor (7) J300/P300 Injector valve cover entry connector (8) Atmospheric pressure sensor

    Page 6 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...

  • (9) Wastegate control solenoid (10) Primary engine speed/timing sensor (11) Secondary engine speed/timing sensor (12) Engine oil pressure sensor (option) (13) J2/P2 ECM connector (14) ECM (15) J1/P1 ECM connector

    Copyright 1993 - 2010 Caterpillar Inc.

    All Rights Reserved.

    Private Network For SIS Licensees.

    Fri Sep 24 01:23:56 CDT 2010

    Page 7 of 7C7 On-highway Engine KAL00001-UP(SEBP3809 - 33) - Document Structure

    9/24/2010https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si...