wiring diagrams 12•23 - · pdf fileearly ford c-max wiring diagrams diagram 1 ... the srs...

4
Wiring diagrams 12•23 Ford C-Max - OWM 4900 Diagram 1 Early Ford C-Max wiring diagrams Passenger fusebox F37 10A Exterior lighting F38 10A Exterior lighting F39 20A Instrument cluster F40 20A Sunroof F41 20A Instrument cluster, instrument lighting, exterior lighting, interior lighting, mirrors, central locking F42 7.5A Mirrors, electric windows F43 10A Air conditioning F44 10A Telephone F45 10A Exterior lighting F46 10A Speed control unit, heating/ventilation, air conditioning, instrument cluster, alarm, multifunction control unit, sunroof F47 15A Wash/wipe F48 20A Exterior lighting F49 15A Exterior lighting, instrument cluster/lighting F50 20A Wash/wipe F51 - Spare F52 25A Electric windows F53 7.5A Exterior lighting F54 7.5A Exterior lighting F55 20A Air conditioning, exterior lighting, interior lighting, mirrors, central locking, electric windows F56 - Spare F57 10A Mirrors, alarm F58 15A Audio, clock F59 20A Exterior lighting F60 15A Exterior lighting F61 15A Exterior lighting F62 20A Heated seats F63 25A Electric windows, air conditioning F64 - Spare F65 10A SRS F66 7.5A Exterior lighting, air conditioning, wash/wipe F67 10A Instrument cluster, exterior lighting, SRS F68 7.5A Navigation, audio, clock, instrument cluster, alarm, air conditioning F69 20A Exterior lighting F70 10A Heated seats, sunroof, exterior lighting, SRS, wash/wipe, electric windows, air conditioning, instrument cluster/lighting, aut. transmission, parking aid F71 10A Exterior lighting F72 25A Multifunction control unit, sunroof, central locking, electric windows, heating/ventilation, air conditioning, instrument cluster, exterior lighting, interior lighting, mirrors F73 7.5A Exterior lighting F74 15A Exterior lighting F75 10A Auto. transmission F76 7.5A Hand brake F77 25A Central locking F78 15A Wash/Wipe F79 15A Instrument cluster F80 10A Interior lights, mirrors F81 20A Central locking, electric windows, instrument cluster/lighting F82 20A Central locking, electric windows, instrument cluster/lighting F83 10A Navigation, audio F84 10A Exterior lighting F85 - Spare F86 20A Heated seats E1 On engine E2 On engine E3 In engine bay, behind LH headlight E4 ‘A’ pillar driver’s side E5 In luggage compartment E6 LH side of luggage compartment E7 In engine bay, behind RH headlight E8 In passenger compartment, front of LH inner sill E9 In passenger compartment, front of LH inner sill E10 In engine bay, by LH strut tower E11 In passenger compartment, front of RH inner sill E12 In passenger compartment, front of RH inner sill E13 In passenger compartment, front of RH inner sill E14 Roof opening panel E15 Behind centre of dash E16 In passenger compartment, LH inner sill, below ‘B’ post Engine fusebox F1 50A Engine cooling fan F2 80A Power steering F3 60A Passenger fusebox supply F4 60A Passenger fusebox supply F5 80A Auxiliary heater F6 60A Glow plug (Diesel only) F7 30A ABS, stability control pump F8 20A ABS, stability control valves F9 20A Engine management F10 30A Heater blower F11 20A Ignition switch F12 40A Ignition relay F13 20A Starter solenoid F14 40A Heated front screen RH F15 30A Engine cooling fan relay F16 40A Heated front screen LH F17 30A Convertible roof F18 30A Power inverter F19 10A ABS F20 15A Horn F21 20A Auxiliary heater F22 10A Power steering control unit F23 30A Headlight washer F24 15A Diesel auxiliary heater F25 10A Ignition relays F26 15A Automatic transmission F27 10A Air conditioning clutch F28 10A Diesel glow plug monitoring F29 10A Climate control F30 3A Engine management, auto. transmission F31 10A Battery smart charging F32 10A Automatic transmission F33 10A Heated oxygen sensor 10A Intercooler bypass valve F34 10A Engine management F35 10A Engine management F36 10A Engine management Key to symbols Earth locations Bulb Solenoid actuator Heating element Earth point and location Wire colour (blue with white tracer) Dashed outline denotes part of a larger item, containing in this case an electronic or solid state device (pins 1 and 3 of a single connector). Wire splice, soldered joint, or unspecified connector Connecting wires Diode Switch Resistor Variable resistor Variable resistor Fuse/Fusible link F26 Light-emitting diode Item number Motor/pump 12 M E7 H47141 4 F1 F2 F3 F4 F5 F6 F19 F20 F21 F24 F23 F26 F27 F30 F31 F22 F25 F32 F33 F34 F35 F36 F28 F29 WARNING: This vehicle is fitted with a supplemental restraint system (SRS) consisting of a combination of driver (and passenger) airbag(s), side impact protection airbags and seatbelt pre-tensioners. The use of electrical test equipment on any SRS wiring systems may cause the seatbelt pre-tensioners to abruptly retract and airbags to explosively deploy, resulting in potentially severe personal injury. Extreme care should be taken to correctly identify any circuits to be tested to avoid choosing any of the SRS wiring in error. For further information see airbag system precautions in body electrical systems chapter. Note: The SRS wiring harness can normally be identified by yellow and/or orange harness or harness connectors. Bu/Wh 3 1 F10 F9 F12 F11 F7 F8 F14 F13 F16 F15 F18 F17 F86 F85 F84 F83 F82 F81 F80 F79 F78 F77 F76 F75 F74 F73 F72 F71 F70 F69 F68 F67 F66 F65 F64 F63 F62 F61 F60 F59 F58 F57 F56 F55 F54 F53 F42 F41 F40 F39 F38 F37 F52 F51 F50 F49 F48 F47 F46 F45 F44 F43 18 SAMPLE

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Page 1: Wiring diagrams 12•23 - · PDF fileEarly Ford C-Max wiring diagrams Diagram 1 ... The SRS wiring harness can normally be identified by yellow and/or orange harness or ... a = side

Ford C-Max - OWM 4900

Wiring diagrams 12•23

Ford C-Max - OWM 4900

Diagram 1Early Ford C-Max wiring diagrams

Passenger fuseboxF37 10A Exterior lightingF38 10A Exterior lightingF39 20A Instrument clusterF40 20A SunroofF41 20A Instrument cluster, instrument lighting, exterior lighting, interior lighting, mirrors, central lockingF42 7.5A Mirrors, electric windowsF43 10A Air conditioningF44 10A TelephoneF45 10A Exterior lightingF46 10A Speed control unit, heating/ventilation, air conditioning, instrument cluster, alarm, multifunction control unit, sunroofF47 15A Wash/wipeF48 20A Exterior lightingF49 15A Exterior lighting, instrument cluster/lightingF50 20A Wash/wipeF51 - SpareF52 25A Electric windowsF53 7.5A Exterior lightingF54 7.5A Exterior lightingF55 20A Air conditioning, exterior lighting, interior lighting, mirrors, central locking, electric windowsF56 - SpareF57 10A Mirrors, alarmF58 15A Audio, clockF59 20A Exterior lightingF60 15A Exterior lightingF61 15A Exterior lightingF62 20A Heated seatsF63 25A Electric windows, air conditioningF64 - SpareF65 10A SRSF66 7.5A Exterior lighting, air conditioning, wash/wipeF67 10A Instrument cluster, exterior lighting, SRSF68 7.5A Navigation, audio, clock, instrument cluster, alarm, air conditioningF69 20A Exterior lighting

F70 10A Heated seats, sunroof, exterior lighting, SRS, wash/wipe, electric windows, air conditioning, instrument cluster/lighting, aut. transmission, parking aidF71 10A Exterior lightingF72 25A Multifunction control unit, sunroof, central locking, electric windows, heating/ventilation, air conditioning, instrument cluster, exterior lighting, interior lighting, mirrorsF73 7.5A Exterior lightingF74 15A Exterior lightingF75 10A Auto. transmissionF76 7.5A Hand brakeF77 25A Central lockingF78 15A Wash/WipeF79 15A Instrument clusterF80 10A Interior lights, mirrorsF81 20A Central locking, electric windows, instrument cluster/lightingF82 20A Central locking, electric windows, instrument cluster/lightingF83 10A Navigation, audioF84 10A Exterior lightingF85 - SpareF86 20A Heated seats

E1 On engineE2 On engineE3 In engine bay, behind LH headlightE4 ‘A’ pillar driver’s sideE5 In luggage compartmentE6 LH side of luggage compartmentE7 In engine bay, behind RH headlightE8 In passenger compartment, front of LH inner sillE9 In passenger compartment, front of LH inner sill

E10 In engine bay, by LH strut towerE11 In passenger compartment, front of RH inner sillE12 In passenger compartment, front of RH inner sillE13 In passenger compartment, front of RH inner sillE14 Roof opening panelE15 Behind centre of dashE16 In passenger compartment, LH inner sill, below ‘B’ post

Engine fuseboxF1 50A Engine cooling fanF2 80A Power steeringF3 60A Passenger fusebox supplyF4 60A Passenger fusebox supplyF5 80A Auxiliary heaterF6 60A Glow plug (Diesel only)F7 30A ABS, stability control pumpF8 20A ABS, stability control valvesF9 20A Engine managementF10 30A Heater blowerF11 20A Ignition switchF12 40A Ignition relayF13 20A Starter solenoidF14 40A Heated front screen RHF15 30A Engine cooling fan relayF16 40A Heated front screen LHF17 30A Convertible roofF18 30A Power inverterF19 10A ABS

F20 15A HornF21 20A Auxiliary heaterF22 10A Power steering control unitF23 30A Headlight washerF24 15A Diesel auxiliary heaterF25 10A Ignition relaysF26 15A Automatic transmissionF27 10A Air conditioning clutchF28 10A Diesel glow plug monitoringF29 10A Climate controlF30 3A Engine management, auto. transmissionF31 10A Battery smart chargingF32 10A Automatic transmissionF33 10A Heated oxygen sensor 10A Intercooler bypass valveF34 10A Engine managementF35 10A Engine managementF36 10A Engine management

Key to symbols

Earth locations

BulbSolenoid actuator

Heating element

Earth point and location

Wire colour(blue with white tracer)

Dashed outline denotespart of a larger item, containingin this case an electronic orsolid state device (pins 1 and 3of a single connector).

Wire splice, soldered joint,or unspecified connector

Connecting wires

Diode

Switch

Resistor

Variableresistor

Variableresistor

Fuse/Fusible linkF26

Light-emitting diode

Item number

Motor/pump

12

M

E7

H47141

4

F1

F2

F3

F4

F5

F6

F19

F20

F21

F24

F23

F26

F27F30

F31

F22 F25 F32

F33

F34

F35

F36

F28

F29

WARNING: This vehicle is fitted with a supplemental restraint system (SRS) consisting of a combination of driver (and passenger) airbag(s), side impact protection airbags and seatbelt pre-tensioners. The use of electrical test equipment on any SRS wiring systems may cause the seatbelt pre-tensioners to abruptly retract and airbags to explosively deploy, resulting in potentially severe personal injury. Extreme care should be taken to correctly identify any circuits to be tested to avoid choosing any of the SRS wiring in error.For further information see airbag system precautions in body electrical systems chapter.Note: The SRS wiring harness can normally be identified by yellow and/or orange harness or harness connectors.

Bu/Wh

3

1

F10

F9

F12

F11

F7 F8

F14

F13

F16

F15

F18

F17

F86F85F84F83F82F81F80F79F78F77F76F75F74F73F72F71F70F69F68F67F66F65

F64F63F62F61F60F59F58F57F56F55F54F53

F42F41F40F39F38F37

F52F51F50F49F48F47F46F45F44F43

18

SAMPLE

Page 2: Wiring diagrams 12•23 - · PDF fileEarly Ford C-Max wiring diagrams Diagram 1 ... The SRS wiring harness can normally be identified by yellow and/or orange harness or ... a = side

12•24 Wiring diagrams

Ford C-Max - OWM 4900 Ford C-Max - OWM 4900

Wh WhiteBu BlueGy GreyYe YellowBn BrownBk BlackNa Natural

Og OrangeRd RedPk PinkGn GreenVt VioletSr SilverLg Light green

Diagram 2Colour codes Key to items

H47142

1 Battery2 Starter motor3 Alternator4 Engine fusebox R13 = power hold relay R22 = starter relay R33 = horn relay R212 = glow plug relay

5 Ignition switch6 Engine cooling fan7 Air conditioning pressure switch8 Engine coolant temp. sensor9 Horn (low tone)10 Horn (high tone)11 Steering wheel clock springs12 Horn switch

13 Glow plug no. 114 Glow plug no. 215 Glow plug no. 316 Glow plug no. 4

Typical starting & charging Typical engine cooling fan

Typical hornG

y

Gy

Bu

Bu

Rd

Rd

Rd

c90/20

c90/11

c90/4

5

4

4

9

4 6

8

7

7

4

2

3 R22

1

2

5

3

3 1 2

Gy

E1 E2

E3

E4

1

F1000

Bk

Bk

Bk

Bk

Bk

To enginemanagementcontrol unit(not shown)

To enginemanagementcontrol unit(not shown)

To driver’sairbag

(not shown)

Bk/R

d

Og/BuBk/Bu

Gy/Bk

Bk/R

d

10

11

12

13 14 15 16

c921/5

c921/4

c896/7

c896/6

Og/Bu

Bk/Bu

Bk/B

uB

k/YeW

h/Bu

Gn/O

g

Gn/O

g

Gn/O

g

Gn/O

g

Bk/Wh

Bk/Wh

Og/Bu

Bk/W

hB

k/Bu

Bk/B

u

Bn/Wh

Ye/VtWh/Vt

M

Typical pre-heating system

F11

F1

F13

F31Rd

3 R33

1

2

5

Rd

Rd

Rd

E1 E2

E3

1

Bk

Bk

Bk

Bn

Wh

To enginemanagementcontrol unit(not shown)

F20

Rd

E1 E2

1

Bk

Bk

Rd

Rd1

4

3

2

1

2

1

sig

vcc

gnd

+

sig

-2

4 3 R13

1

2

5

E1 E2

1

Bk

Bk

F9

F6

F35

Rd

3 R212

1

2

5

Rd

Rd

Gn/Bu

Gn/Bu

Gn/Bu

Gn/Og

Gn/R

d

Gn/B

u

Gn/Ye

Gn/O

g

Gn/Og

Bk/Rd

Bk/Bu

Rd

RdRd

F28

c90/21

c90/16

c90/24

c90/25

c90/26

c90/27

c90/2

SAMPLE

Page 3: Wiring diagrams 12•23 - · PDF fileEarly Ford C-Max wiring diagrams Diagram 1 ... The SRS wiring harness can normally be identified by yellow and/or orange harness or ... a = side

Ford C-Max - OWM 4900

Wiring diagrams 12•25

Ford C-Max - OWM 4900

Wh WhiteBu BlueGy GreyYe YellowBn BrownBk BlackNa Natural

Og OrangeRd RedPk PinkGn GreenVt VioletSr SilverLg Light green

Diagram 3Colour codes Key to items

H47143

1 Battery4 Engine fusebox R41 = ignition relay5 Ignition switch18 Passenger fusebox a = GEM control unit b = autolighting relay c = dip beam relay d = main beam relay

19 LH rear light a = stop light b = reversing light c = fog/tail light20 RH rear light (as above)21 Stop light switch22 Reversing light switch24 High level stop light

25 Number plate light26 Light switch a = park/off/side/head/auto27 LH headlight a = side light b = dip beam c = main beam d = light shade

28 RH headlight (as above)29 Autolighting/rain sensor30 Multifunction switch a = main beam/flasher

Typical stop & reversing lights Typical headlights

4

3 R41

1

2

5

E1 E2

E6

E8

E5

1

Bk

Bk

Bk

BkBkBk

F12

F84

F74

F11F25Rd

Rd

RdGn/Bu

Gn/RdBk/Bu

5

1

4

2

1

Gn/B

u

Gn/Wh

Gn/Wh

Gn/Wh

Gn/Wh

Gn/WhGn/Wh

Gn/Bk

Gn/Bk

Gn/Bk

Gn/Bk

Gn/Bk

Gn/Og

Gn/Ye Gn/Rd

Gn/Ye

c95/13

c102/36

c100/1

c100/13

c96/33

c96/25

c96/27

c96/21

1

2

5

3

7

1

2

a

b

a

18

19

20

22

21

24

Typical side, tail & number plate lights

4

E1 E2

1

Bk

Bk

F3

F11Rd

Rd

Rd

Rd

5

1

4

2

11

c96/22

16

12

c102/33

13

F49

c102/34

c102/36

c100/10

c96/28

c102/1

c100/39

c96/34

c96/35

F73

F54

F53

Og/B

k

Og/Bk

Og/B

u

Og/Bu

Og/B

u

Rd/Gn

Og/Wh

Og/Gn

Og/Bu

Gn/Ye

2

1

E6

E5

E3

Bk

E7

Bk

Bk

BkOg

Og

Bk

Bk

Bk

3

6

4

cb

a

a

a

1

3

1

6

4

c

a

19

29

30

27 28

26

20

25

27

28

18

a

b

4

E1 E2

E4E3

1

Bk

Bk

F3

F11Rd

Rd

Rd

Rd

5 1

1 23

4

8

6

4

c102/36

c98/11

c98/12

c99/16

c99/32

c98/4

c96/39

c103/5

c102/44

c103/19

9

10

8

c103/27

8

2

6

1

5

3

7

a

b

c96/22

F66

F48

c102/13

F70

c96/7

F60

c96/8

F61

c96/2

F38

c96/3

F37

Gn/Ye

Gn/B

k

Gn/B

k

Gn/B

kW

h/Gn

Wh/Gn

Bk/G

n

Bk/Gn

Bk/G

n

Bk/O

g

Gn/O

g

Gn/O

g

Gn/B

k

Gn/W

h

Bk/B

uB

k/Bu

Bk/O

g

Bk/Rd

Gn/R

d

26

18

a

a

c

d

MiddleCAN bus

c d

Bk

b

E7

8

2

6

1

Bk/O

g

c d

SAMPLE

Page 4: Wiring diagrams 12•23 - · PDF fileEarly Ford C-Max wiring diagrams Diagram 1 ... The SRS wiring harness can normally be identified by yellow and/or orange harness or ... a = side

12•26 Wiring diagrams

Ford C-Max - OWM 4900 Ford C-Max - OWM 4900

Wh WhiteBu BlueGy GreyYe YellowBn BrownBk BlackNa Natural

Og OrangeRd RedPk PinkGn GreenVt VioletSr SilverLg Light green

Diagram 4Colour codes Key to items

H47144

1 Battery4 Engine fusebox R41 = ignition relay5 Ignition switch18 Passenger fusebox a = GEM control unit19 LH rear light c = fog/tail light d = direction indicator20 RH rear light (as above)

26 Light switch b = front/rear foglight27 LH headlight e = direction indicator28 RH headlight (as above)30 Multifunction switch b = direction indicator33 LH front side repeater34 RH front side repeater

35 Hazard warning switch36 LH exterior mirror a = indicator side repeater37 RH exterior mirror a = indicator side repeater38 LH front foglight39 RH front foglight95 Driver’s door control unit96 Passenger’s door control unit

Typical direction indicators& hazard warning lights

E8

E3

b

e

30

4

E1 E2

E4

1

Bk

Bk

Bk

Bk

F11Rd Rd

5

1

4

c102/36

c99/16

c96/34

c96/36

c96/32

c96/37

3

6

c99/32

c96/39

c100/33

c100/32

c103/31

6

5

4

2

10

7

c103/32

c103/17

Gn/Ye

Bk/Gn

Og/Gn

Og/BuBk/Bu

Bk/Bu

Bk/Ye

Bk/Ye

Bk/Bu

Bk/Og

Bk/Og

Bk/Og

Bu/Og

Bu/Rd

Bk/Rd

18

19

27

28

33

34

20

35

37

95

a MiddleCAN bus

See diagram 7Interior lighting

See diagram 7Instrument cluster

(rear foglight warning light)

See diagram 7Instrument cluster

(front foglight warning light)

2

1

E7

e

Bk

Bk

Bu3

6

2

1Bu/Wh

Bu/Wh

d c cBu

Bu

Bu

6

3

Bu/Rd

Bu/Rd

Bu/Rd

Bu/Rd

E5

E6

d

a

Bk

Bk

Bk

Bk

6

3

7

c728/3

c728/7

5

36

96

Bu/Rd

Bu/Rd

a

Bk

Bk

7

c723/3

c723/7

5

Typical foglights

4

3 R41

1

2

5

E1 E2

1

Bk

Bk

Bk

Bk

Bk

Bk

Bk

Bk

F12

F69

F11F25Rd

Rd

RdGn/Bu

Gn/RdBk/Bu

5

1

4

Gn/B

uB

k/Bu

Bk/Bu

Gn/Wh

Gn/Rd

Gn/BuGn/Bu

Gn/Rd

Gn/W

h

Gn/Ye

Gn/Ye

Gn/Ye

Gn/Ye

Gn/YeGn/Og

Gn/W

h

Gn/Rd

Gn/R

d

Gn/Ye

c95/13

c102/36

c102/30

c96/27

c96/21

a

b

18

7

2

3

10

26

38 39

E5

E6

E3

1

2

2

3

1

2

2

3

1920

SAMPLE