wire winding machine manual

7/21/2019 Wire Winding Machine Manual

1/23

KGP Greenhouses

KGP B.V

Honderdland 112

2671 LT Maasdijk

Netherlands

Tel.: !"#!2#6$6#%!66

&a': !"#!2#612#(2$7

)#*ail: in+o,k--reenhouses./o*

000.k--reenhouses./o*

Wire winding machine for project Samek in Croatia.

Page 1

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Table of contents

1 Foreword

2 Introduction

2.1 pplication

! Technical speci"cations

# Securit$

#.1 Securit$ measure

Page *





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#.2 Safet$ regulations

#.2.1 Safet$ regulations for the user

#.2.2 Safet$ regulations for maintenance and repairing

% &escription of the installation'machine

( Transport of the machine

(.1 Installation

(.2 Installation guide

) Ser*ice

+ ,aintenance

+.1 -enew of the connection belt

+.1.1 Foreword

+.1.2 What is needed

+.1.! Change of the connection belt

+.2 Change of the cog oars

+.! /eriodic maintenance data

+.# /eriodic maintenance card

0 amming repairing

0.1 amming card

13 &emounting' remo*es

Page +





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11 /hotograph

12 Conformities declaration

1. F4-5W4-&

This *a/hine has een deeloed and has een rodu/ed a//ordin- to the last s/ore o+

te/hni3ue. This loes in that the *a/hine satis4es to al5 )uroean dire/ties

/on/ernin- se/urit5. The *a/hine is roided 0ith )#*ark

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The *anu+a/turer is not resonsile +or unsa+e situations a//idents and da*a-e 0hi/h

is the /onse3uen/e o+:

8-norin- 0arnin-s or re-ulations re9e/ted as on the installation or on the *a/hine.

8nsu/ient *aintenan/e.

;se +or other ali/ations then indi/ated.

Modi4/ations to the *a/hine. Here under also the ali/ation o+ other one +alls then

res/ried rela/e*ent /o*onents and *odi+5in- the /ontrol ro-ra**e.

&or at that durin- the transort o//urs.

8n/o*etent use o+ the roe 0indin- *a/hines.

Transort.

This user#*anual /ontains use+ul instru/tions +or use +or use *aintenan/e and

reairin-. These indi/ations *ust e rese/ted and su//eeded.

The instru/tions +or use hae een 0ritten +or an ele/tri/ roe 0indin- *a/hines ut

are also used +or hand /onne/ted *a/hine


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2. I6T-4&7CTI46

These instru/tions +or use elon- at the rodu/t the roe 0indin- *a/hines. This

rodu/t is rodu/ed &ir*a @oll+ A @uis.

&ir*a @ol A @uis is 0eldin- /onstru/tion /o*an5 at needle distri/t. = art o+ our

rodu/ts is intends +or the -reenhouse. ?in/e 0e do not sell dire/t to users ut al0a5s

do not roide to horti/ulture 0holesale trade is it our task these e'lain and

de*onstrate rodu/ts to the end#users orall5. =t this rodu/t the roe 0indin-

*a/hines is er5 i*ortant it ho0eer that the rodu/t on an e'ert *anner is used.

The i*a/t at +ound onesel+ and in/o*etentl5 use is ossile +ar#rea/hin- i*a/t has.

&or this reason it is er5 i*ortant that the roe 0indin- *a/hines is laid 0ell and

e'ert +ro*. Has 5ou ask /on/ernin- the roe 0indin- *a/hines take then +or use

/onta/t 0ith 5our sulier.

&ir*a @ol A @uis ensures that at eer5 ne0 roe 0indin- *a/hines instru/tions +or use

are sulied. 8t is the roles o+ the sellin- /o*an5 ensure that the user -ets these

instru/tions +or use and reads on. =lso the sellin- /o*an5 *ust ensure e'lanation

and ossile 3uestions andCor oserations o+ the end /onsu*er to ans0er. 8+ the sellin-/o*an5 /an look not +or su/ient e'lanations or o+ 3uestions the sellin- /o*an5

the e'lanation or ans0er o+ 3uestions 5 *eans o+ 4r*a to the end /onsu*er *ust

look a+ter @ol A noise.

)er5 roe 0indin- *a/hines *ust e /he/ked *ini*u* 1 ti*e er 5ear 5 &ir*a @ol

A @uis or an e'ert. 8+ the roe 0indin- *a/hines @ol A @uis are not /he/ked eer5

/han- on -uarantee e'ires to the rodu/er.

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2.1 pplication

The roe 0indin- *a/hines *ust onl5 and e'/lusiel5 to /losed do0n roe 0ithout

t5in- on hooks 0ind.

! Technical speci"cations

Dei-ht E 6%k-

>i*ensions l' r ' h F 21%%' !%%' 2$%%

onne/tion o0er ("%V 22%V and 11%V

)n-ine /aa/it5 %.(7k0

?uitale to*atoes roe 0ithout t5in-

# Securit$

#.1 securit$ supplies

The roe 0indin- *a/hines is roidin- 0ith

Need to s0it/h on the 9a lid. 8+ the lid is oened the *a/hine stos 0ith turns.

Need to s0it/h on the /ontrol /uoard.

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The roe 0indin- *a/hines *ust stand in all /ases out o+ rea/h o+ /hildren.

8t has een rohiited under the roe 0indin- *a/hines ass throu-h.

T0in-e no od5 arts andCor tools et/. 5 the rea/hes to the a/k o+ the *a/hine.

8+ the roe 0indin- *a/hines is not in use seres

The *a/hine to stand

The s0it/h has een otained +ro* the ele/tri/al /onta/t has een /losed do0n and

The roe 0indin- *a/hines to e /ertain to o//ur to +all

#.2 Safet$ regulations

#.2.1 Safet$ regulations for the user

=t in use ut o+ the roe 0indin- *a/hines *ust one the +ollo0in- osere se/urit5

re/o**endations

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The users *ust e hain- kno0led-e o+ the -ien lan-ua-e in 0ord and 0ritin-.

Be/ause o+ the sa+et5 re-ulations and in /ase o+ /ala*ities the user *ust *ini*u*

*iddle has ro+ession trainin-.

This -uide reads on attentiel5 at os/urities +or eer5 use ask 4rstl5 then use.

he/k the roe 0indin- *a/hines +or eer5 use su/h as des/ried in these -uide.

he/k +or eer5 use i+ all se/urit5 sulies 0ork.

The 0ork area kees neatl5 disorderl5 0ork surroundin-s /an to a//ident lead.

@e*ain attentieI Pa5 attention to or the roe 0indin- *a/hines 0ell +un/tions.

The *a/hine onl5 uses i+ 5ou are /on/entrated.

The roe 0indin- *a/hines /an neer in a s/ore e rou-ht that these /an 0ork 0ithout

the 9a lid oen state.

on/ernin- the /rash o+ the en-ine the oerators *ust aroed /arr5 *eans o+

rote/tion.

>urin- the a/tiities third arties on a sa+e distan/e o+ 2 *eters o+ the *a/hine *ust

stand.

Per+or* no other a/tiities.

#.2.2 Safet$ regulations for ser*e maintenance and repairing

8+ the roe 0indin- *a/hines does not use state

The *a/hine to stand

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10/23

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The s0it/h has een otained +ro* the /onta/t has een /losed do0n and

The *a/hine and +ro* in/ites 9o0 +or ossile rest

The roe 0indin- *a/hines to e /ertain to o//ur to +all

@ol A @uis *a/hines *ake satis+5 installations to the sa+et5 re-ulations /on/erned.

@eairin- /an e onl5 /arried out onl5 and 5 skilled reairers i+ is it dierentl5 a/ted

/an a//idents arise.

8+ this reairin- is /arried out 5 others then the *anu+a/turer eer5 liailit5 e'ires to

the *anu+a/turer.

Ne/essaril5 +or sa+e use an annual /ontrol and annual *aintenan/e o+ the aaratus are5 skilled 4tters.

%. &escription of the machine

The roe 0indin- *a/hines is aro'i*atel5 2.1% *eters lon-. The osts are 1.2$

*eters and osts 0ith uer rail 1.$% *eters hi-h. Breadth in/l. en-ine /ounter o' is

6% /*. ;er rail is $$ /*.

To the a/k is hi*sel+ the en-ine. To the +ront on the sa*e side o+ the *a/hine is itsel+

to and dis/onne/t utton 0ith /ounter J*eter.

The 6 hook holders are the*seles in a rote/tion /a on an altitude o+ aro'i*atel5

1.1$ *eters.

(.3 Transport of the machine

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are that the *a/hine this 0a5 lo0 ossile state 5 *eans o+. To /ra *1% searatel5

to t0ist these sit alon- the /ondu/tan/e o+ the standard on the *a/hine. This *ust

haen ho0eer 0ith 2 ersons.

(.1 The installation

The installation o+ the *a/hine are neer 5 @ol A @uis it al0a5s 0ill e done 5 third

arties.The roe 0indin- *a/hines is transorted 5 a transort /o*an5 o+ the sellin-

/o*an5. The sellin- /o*an5 on the sot 0here the roe 0indin- *a/hines stand on

+orehand *ust /he/k i+ these /an e dis/har-ed ho0eer 5 *eans o+ ta andCor

+orkli+t.

=s a rodu/er 0e /annot hae arisen resonsile +or da*a-e durin- the transort

andCor dis/har-e.

(.2 Installation guide

=s soon as the roe 0indin- *a/hines is dis/har-ed *ust e e'a*ined 4rstl5 /are+ull5

i+ all ali/ations are still inta/t.

The tension o+ the elts /he/ks e+ore 5ou ut the s0it/h in the stoer /onta/t.

8nsure 5oursel+ o+ it 0ith a test 0ithout roe i+ all +un/tions sa+el5 0orks.

) The ser*ice

).1 Ser*ice b$ the user

Page 11





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The *a/hine la/es as su/h that it /ontinues +un/tion easil5 and ee/tiel5

The 0ork area kees /lean and neat.

The *a/hine /onne/ts 0ith an ele/tri/ /onta/t +or the /orre/t ele/tri/ o0er 0hi/h is

Ne/essar5 J11% V or 22% V or ("% V

The alu*iniu* rote/tion /a +all 5 ushin- Jhoto-rah 1 Jin the *iddle on the

*a/hine u. &urther the roe hooks Jhoto-rah 2 in alu*iniu* hook holders uts.


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Bus5 no0 uds )1 5ou /an estalish no0 the se/ond /5/le Ja5 attention to 5ou

*ust estalish no0 the total nu*er o+ attles 1st /5/le 0ith 2e /5/le JF+ree +all.

&urther *ost ri-ht ud +or doens et/.


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Get in tou/h at os/urities in adan/e 0ith 5our sulier or &ir*a @ol A @uis.

+.3 ,aintenance

Kee the *aterial and the ele/tri/ s0it/hes o+ the roe 0indin- *a/hines /lean o+ an5

dirt.

he/k i+ the +un/tion o+ the *oin- arts in order is i+ there are no la/ks that the

+un/tionin- o+ the roe 0indin- *a/hines /ould in9uen/e. 8+ la/ks or da*a-ed arts areosered *ust 0hi/h are reaired 5 skilled seri/e 4tters.

=t least one ti*e er 5ear lets +ollo0 the roe 0indin- *a/hines 5 skilled seri/e

4tters.

+.1 -enew of the connection belts

+.1.1 Foreword

The tra/tion o+ the roe 0indin- *a/hines is done 5 an ele/tro*otor 0ith rake and a

/aa/it5 o+ %.(7k0. ?e/ondar5 tra/tion o//urs 5 1 /onne/tion elt and si' ra/ks +or

driin- /onne/tion J26%'l.

B5 0ear /an 0ear the /o- oars and reak. Dear o+ these oars is deendent on the use.

Page 1





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8t *ust re/o**end at all ti*es to hae sare elts and ra/ks +or driin- /onne/tion.

han-in- a /o- oar the 4rst ti*e 0ill /on4s/ate aro'i*atel5 1.$ hours. = -ood 4tter

does this ho0eer in 1$ *inutes.

+.1.2 What is needed

1 rosshead s/re0drier # krestoina

2 t0in-e ke5 17

2 t0in-e ke5 1%

1 ruer ha**er

1 -ri tool

1 i- 9at s/re0 drier

1 *arker +or *arkin-

+.1.2 Change of the connection belt with the engine

Turn o+ the *a/hine


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The /ondu/tan/e ra/k otains that on to o+ the *a/hine sits searatel5 5 *eans o+.

M6 /ra searatel5 to t0ist. Make +urther the ra/k /are+ull5 to the a/k 0ith ruer

ha**er.

La5 the ra/k no0 under the *a/hine.

Make the =lu*iniu* rote/tion /a o+ the *eter Jat the a/k the *a/hine loose 0ith

the /ross head s/re0 drier.

Make +urther the *eter searatel5 0ith the -ri tool.

Leae it strin- /onne/ted to sit on the /ontrol /uoard.

Make +urther the /ale /ondu/tan/e on the a/k o+ the *a/hine loose.

ale /ondu/tan/e runs to the *iddle o+ the *a/hine Jon ehal+ o+ the need to

s0it/h.

The /onne/tion o+ the /ontrol /uoard lets is stu/k.

No0 *ake the alu*iniu* lates to the a/k loose 0ith a /ross head s/re0drier.


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No0 5ou /an see the /onne/tion elt rela/e the elt *ake the *a/hine in reersed

order like aoe.

Take /are that the n5lon 0heels are standin- ri-ht. This /an /he/k 5ou 5 uttin- the

hook holder horiontall5 and the distan/e to oth ends 0ith re-ard to the *a/hine *ust

e no0 e3ual.

he/k the tension o+ the /onne/tion elt.

These 5ou do to *ake the elt 0hi/h *oe et0een t0o n5lon 0heels tr5 to *ake 0ith

hand to *oe the elt +or0ards and a/k0ards.

The elt /an e *a'i*u* $** do0n. Pa5 attention toI That the *a/hine stands then

still and the s0it/h is not /onne/ted to the ele/tri/al /onta/t.

+.1 Change of the connection belt

han-in- the /onne/tion elt -oes in rin/ile the sa*e as the other /onne/tion elts


18/23

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>is*antle the *a/hine su/h as it has een dis/ussed at the la/e 0here the /onne/tion

elt is roken.

-ecommendation

@ela/es 1' er 5ear all /onne/tion elts

;se /onne/tion elts o+ a -ood 3ualit5 this /an sae 5ou a lot *iser5.

+.! /eriodic maintenance data

Maintenan/e at least 1 ti*e er 5ear.

8n an5 /ase a+ter 1%%% turn hours.

)'/lusiel5 to /arr5 out 5 skilled seri/e 4tters.

1 ti*e er 5ear rela/es the /onne/tion elts

;se /onne/tion elts o+ a -ood 3ualit5.

+.!.1 /eriodic maintenance data card

Page 10





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date Na*e

seri/e

/o*an5

Na*e seri/e

4tter

>es/rition

a/tiities

note

Page 1





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Page *2





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0.3 amming repairing

=t ja**in- andCor reairin- a/tiities *ust 5ou s0i+t take /onta/t 0ith 5our

?ulier. These 0ill ensure skilled reairers.

0.1 amming card

13.1 &emounting' remo*es

The lo/al al5in- eniron*ent re-ulations *ust e osered

11.3 /ictures

1 Prote/tion /a 2 @oe hook in hook holder

Page *1





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( Le+t la/k s0it/h ! The ri-ht red s0it/h 0ith /ontrol la*

$ ;er +ra*e 6 Not on eer5 *odel the sa*e

7 Ba/k o+ the *a/hine " &ront o+ the *a/hine

Page **





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Page *+



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