TMT Bars Wire Rods

Fe-500 + (8mm to 32mm TMT Bars & 5.5mm Wire Rods)

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www.adiispatlimited.com

EXECUTIVE SUMMARY

INTRODUCTION

Adi Ispat Private Limited was incorporated on dated 26th

July 2004 under the supervision of its Directors Mr. Ashok Kr.

Sarawgi, Mr. Amit kr. Sarawgi & Mr. Sumit Kr. Sarawgi. Adi Ispat Private Limited started its manufacturing unit with a

7MT Induction melting Furnace at its Regd. Works in Manjhiladih, Gadi Srirampur, Giridih, Jharkhand which started its

commercial Production on August 2007 with an annual capacity of 18oooMT. It is one of the leading industries which are

producing High Quality low carbon MS Ingots in this region. Adi Ispat Private Limited then expanded by adding its

Second Steel Melting Shop of same capacity and its annual production capacity of MS Ingot rounded off to 36000MT

from dated September 2009. Adi Ispat private is now in its Expansion Mode in Phased manner and in Phase II it has

commissioned its Hi-Speed, Automated, and Continuous Rolling Mill Project with an annual capacity of 96000MT and

started its commercial Production from February 2010.

ABOUT DIRECTORS

Mr. Ashok Kr. Sarawgi is very dynamic and knowledgeable vast experienced person having an experience of more than

36 years in Steel Industry. He started his career at the age of 23 Years with m/s P.K.Industries in 1978 which is the first

SSI Scrap Processing unit at Giridih. He was the Promoter Director of first mini Re-Rolling Mill M/s Bir Steel (P) Ltd., at

Giridih in the year 1985. He also promoted another modern Re-Rolling Mill with Induction Furnace in the year 1993

having capacity of 400TPD in the name and style of M/s Atibir Hitech (P) Ltd. in the Year 2000. After that he became a

Partner of M/s Trishul Hitech Industries situated in Burnihat, Meghalaya and he was the key personal for the R&D and all

the Engineering Processes of the Industry.

Mr. Amit Kr. Sarawgi started his career in the age of 22 years by joining his family business of manufacturing Ingots and

Rolled Products, being run under the name of Atibir Hitech Private Limited, situated at Giridih. Further, he was also one

of the Promoter Directors of Atibir Industries Co. Ltd., running a Sponge Iron Mfg. unit of 400TPD capacity. He was

instrumental in setting up and commissioning of the unit.

ABOUT THE ROLLING MILL

Adi Ispat Private Limited is equipped with one of the state of Art indigenously developed its 500TPD Hi-Speed

Continuous Rolling Mill which is one of the highest capacity Mills in this region. It has introduced following upgradations

as compared to other conventional Mill.

(a) Gasifier: We have introduced coal gasification system first in Giridih.

Our Coal Gasifier is imported from China with state of art high efficiency & low

maintenance Gas Plant. Concept of Introducing coal Gasifier to get high

temperature producer gas. It also minimizes the pollution caused by the

conventional Furnace Oil fired Re-Heating Furnaces. The use of coal Gasifier has

reduced the burning loss from 8-12% per day.

(b) PLC & SCADA: We have made our Mill fully Automated for “ONE MAN CONTROL” by using

Programmable Logic Controller (PLC) with SCADA (PC based User Interface. We

have worked on the following points of Automation.

i) Recipe Management: In recipe management the mill operator has to

just click on the recipe we want to manufacture like if the operator has

a production plan of 100MT of 10mm, he has to just click on the 10mm

button and the PLC will decide and will start the respective machines

needed to mfg. the same.

ii) Interlocking: In this function all the Motors, Pumps, Pinch Rolls, Shears,

etc are inter locked with each other. Example wise if we are

manufacturing 12mm TMT Rods and an error occurred like Motor failed

or Hydl. Pump failed or any other faults the PLC will automatically

bypass the respective stands in order to avoid accident and will shift

producing 16mm to continue the production process.

iii) ONE MAN CONTROL: PLC & SCADA is used to minimize the usage of

men power and for the same using the PLC technology and SCADA

interface any person who has the basic knowledge of computer can

operate the complete Rolling Process.

(c) DC & AC Drive: We are also using DC Drives for all the DC Motors

coupled with the Stands and AC Drives for Pinch Rolls and Shearing

System. Using Variable Frequency Drives helps us to minimize the

Electricity Consumption.

PRODUCTS

We are manufacturing the following High Quality Products:

MS Ingots

TMT Bars (8mm to 32mm)

Coils (5.5mm & 8mm)

Wire Rods

STRENGTHS

1. Proximity to the main raw materials required for the Project viz. sponge iron as there are a number of Sponge

Iron manufacturing units in the region.

2. Cheap undisrupted power required for this unit is available from the Damodar Valley Corporation. At present

33KV but we are upgrading to 132KV line.

3. The site is having Railway as well as National Highway link.

4. Close Proximity to Haldia / Kolkata Port.

With Having the Workshop, Maintenance becomes easier.

Adi Ispat Private Limited is having its own Machine Shop which is one of the biggest machine shop in Jharkhand. This

machine shop is equipped with 125mm Boring Machines, CNC Milling Machines, Radial Drills, Vertical Turret Lethes and

many more.

With the help of our Machine Shop we have indigenously developed our Rolling Mill by manufacturing the following

1. Gear Boxes

2. Pinion Stands

3. Gears

4. Rolls

5. Continuous Shears

6. Rotary Shears

7. Tail Breakers

8. Two in One Channal

9. Machining & Grindings.

HYDRAULIC PUSHER & RAW MATERIAL HANDLING SHED

Coal Gasifier with Coal Shed

Re-Heating Furnace & PID Controller with Temperature Indicator

Hydraulic Ejector

18” Roughing Mill

Continuous Mill

Shearing Machines

TAIL BREAKING SYSTEM

PLC AUTOMATION SYSTEMS

DC & AC DRIVES

TMT BOX

Hydraulic Two in One Channal