winery design final desktop study.pptx
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Hub for wine culture
Vinea vista
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Woollaston winery
Woollaston Estates has over 55 hectares of vines intwo distinct sub-regions, with grape varieties and
clones matched to the unique character or terrior of
each site. Because of the old saying that greatwine
is made in the vineyardall the grapes for Woollaston
wines are estate-grown, enabling them to control
quality from the vineyard to the bottle.
New Zealand
The Mahana vineyard is planted on the clay-bound
gravels which formed the rolling hills of Upper
Moutere as ice-age glaciers melted. Mahana meanswarmin Maori and at 100 metres above sea level its
gently rolling slopes make good use of the spring
sunshine, while catching the cooling afternoon sea
breeze in midsummer. The largest of the Woollaston
Estates vineyards, Mahana is planted predominantly
in Pinot Noir, with some Pinot
Gris and Riesling.
Formed : 2000
Founders : Philip and Chan Woollaston , Glenn and Rene
Schaeffer
Architect : Larry Ferar, supported by Arthouse
Architecture of Nelson.
vision : creating an estate where quality wines would be
crafted. to develop a winery that was not only highly
functional, but was also sensitive to the naturalaesthetic of the area and reflected their creative
Passion..
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Winery design
Woollaston Estates winery in NZ, is a unique four-level
gravity-fed winery It has been designed to incorporate
the best of traditional wine making practices with
state-of-the-art modern equipment to produce award-
winning wine.
Hand-sorting and gentle de-stemming start the
process and gravity moves the wine through the four
floors of the 18m high winery, Pinot Noir grapes are
hand-sorted and destemmed at the top level of the
winery utilizing a specialized destemmer, one of only a
few in Australasia. It gently plucks the grapes from the
stems, leaving more of the fruit intact which facilitates
extended fermentation time and the retention of moreberry fruit aroma in the wine.
Gravity fed process eliminating as far as possible the
use of pumps. This reduces electricity use and more
importantly, allows gentle handling of the wine to retain
fruit aromas and maximize flavour concentration.
Powers also saved in the temperature control of
insulated wine tanks through a precisely managed
computer system and by the passive cooling of thewinery itself, which is partly buried in a south-facing
hillside and insulated by its livingroof.
As well as reducing energy footprint this minimizes
temperature fluctuations in cellars, benefitting the wine
ageing in barrels and bottles.
Grapes then slide down a stainless steel chute to
fermentation vats on the next level. The wine
continues its gravity-propelled journey through the
winery building before being bottled under gravity on
the bottom level months later.
The top three levels of the gravity-fed winery are
dedicated to winemaking while the bottom level contains
wine ageing in barrels, the bottling line, wine library and
The Cellars a large hall which doubles as a winerywork space and as a function room for concerts and
dinners.
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Woollaston winery level one has grand
welcoming banquet space, wine bottling area,
kitchen, barrel rooms, wine library, show cellar,
wine tasting area.
The show cellar and wine libraries have a
cruciform plan, wrapping around the working
cellar. At the far end of show cellar, an apse-
shape tasting area was planned with wine
libraries off of each side. These linear display
spaces were also to serve as secondary fire
exits.
The main barrel rooms wine library, and shown
cellar would be trucked under the settling level.
The show cellar would have hand stacked
barrels flanked on each side by larger working
cellar with barrels on steel racks. Both cellars
would open directly to the large multi-use work
and entertainment space. In keeping with our
goal of providing more than one access point,
they would also connect to the library and shown
cellar.
Along the east wall of the banquet space would
be a well- equipped commercial kitchen.
Adjacent to the kitchen would be the bottling
room, enclosing the east end of the terrace.
Large double doors would provide direct access
between bottling and the multi-use space, which
could be used to stage glass for bottling.
Level 1 floor plan
Banquet space
Bottling room
Wine library
Entrance courty yard
Barrel room
Wine tasting area
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Level 2 floor plan
Woollaston winery level two has settling space
were white wine fermentation process takes
place,
Storage room , oak barrel storage, mechanicalroom, and workshop which are placed at external
part of winery.
Specially level two is meant for fermentation, and
storage, which has external access through west
side, is this level we can see large fermentation
tanks placed in a row which are moveable.
Central balcony on settling level over looks main
workspace/ banquet hall and allows gravity filling
of barrels.
The huge settling space is connected to barrel
storage and there is access to mezzanine level
which contain laboratory, lab is centrally located
at cat walk level of settling tank ie one flight
down to the settling room and one flight up to
fermentation. It is located along the south wall to
provide a pleasant view and plenty of natural
light, the room square in proportion easily
accommodates a large, central technical tasting
table
The workshop, mechanical room are attached to
Level which placed at west side of settling space
which are externally accessible they are proper
sound proof and each level of winery is linked
with external road.
Central balcony on settling level
over looks main workspace/
banquet hall and allows gravity
filling of barrels.
Oak barrel storage
Wine fermentation tanks
in settle space level 2
Tank transporter was
attached to the
fermentation tank
Laboratory in
mezzanine level
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Level 3,4 floor plan
Woollaston winery level three and four plays main
role in production of wine, level three contains red
wine fermentation tanks, collection of destemmed
grapes, and grapes crushing area.
Level four is highest level of whole winery, the
actual gravity fed wine production starts from this
point and this level is external connected to vine
fields, in this level grapes which come from field
are destemmed by using machine.
A hybrid scheme was chosen with an array of
fixed tanks to be loaded directly off the grape
receiving level. Space would be reserved at the
center for loading bay for smaller, movable
fermentors. These could be arrayed along the
opposite wall with quick connect fittings for the
glycol system.
A rail-mounted pneumatic punch down device
would be installed over the large fermentors. The
small tanks could either be punched down by
hand or by moving them back to the loading bay.
At the west end, the double loaded aisle would
open up to former a press room large enough to
accommodate two presses. Given that winery
work just off the settleing room, could be used for
either barrel storages or additional tank capacity.
Grapes receiving area
Grapes destemming machineloading storage tanks
Grapes punching machine placed
west side of level three floor
Cast in place stainless steel lined concrete fermentors. One
support rail of punch down device is visible. Loading bay for
the 4.5 metric ton movable fermentors is in middle of floor
Fermentation hall with large
movable tanks
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Winery section
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Woollaston administration building provideoffices for the client, the wine maker and general
office staff as well as a small art gallery to show
the works of the estates proposed artist in
residence and selected other artists.
A requisite of the brief was that the building was
not to be visible from the existing cottage and
that it had to blend in with the surrounding
countryside as well as relate to the new winery
building.
The gabled shed-like administration building with
its corrugated roof and dark stained batten and
board cladding is a reference to the agricultural
shed while the cave like gallery with its native
grass roof could have been carved out of the site
as is the winery.
Materials were kept natural and to a minimum -
timber, stone, concrete, glass, corrugated ironand planted soil roofs. The building sits
comfortably into the site relating directly to the
winery opposite while providing for the front of
house activities of a developing winery with aspecial interest in the arts,
WoollastonAdministrationBuilding
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Fetzer winery
Founded by Barney Fetzer & family in 1968
Home in Hopland, Mendocino County, CA
Bought by Brown Forman Corporation in 1992
Main brands: Fetzer (Valley Oaks) and Bonterra
Vineyards, created in 1994 .Pioneer in
developing sustainable business practices for
20 years; also leader in social responsibility and
fighting underage drinking
Size: 10,000 sq. ft. administrative building,
130,000 sq. ft. of barrel storage, 140,000 sq.
ft. bottling warehouse, and a tank farm. Built:
1996
Fetzer Vineyards is one of the largest premium
wine producers in the United States and thelargest grower of organic grapes along
California's North Coast. 100 percent of Fetzer's
2,000-farmed acres are certified organic,
eliminating pesticides, herbicides, and chemical
fertilizers. Fetzer produces nearly 4 million
cases of wine from 11 types of varietals, which
are sold all over the world.
Fetzer operates two wineries: its main production site and
administrative headquarters in Hopland, California and asecond site built in the early 1990s in Paso Robles,
California. Hopland has 11 million gallons of steel storage
capacity, seven grape crushers, and an annual
fermentation capacity of 35,000 tons. The winery is
designed with separate temperature controlled areas for
fermentation and bottling, as well as a 600,000-case
storage
Fetzer established an organic garden in 1984 with
diverse plants and foods, to pair with wines.
Impressive results in food taste & quality and soil
recovery; so, started using organic methods in
vineyards in 1984-85. Results were good, so
continued expansion of organic practices in
vineyards, motivated to improve quality
How & why did this start at Fetzer?
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Winery design
Fetzer winery administartion building, designed by
valley architects, at hopland, california, 2002. A
small office building constructed with pise rammed
earth reinforced by concrete post and beam, in a
mild temperature climate and rural agricultural/
lighting industrial context. A high sustainability
building based on day lighting , shading, rammed
earth walls, rooftop photovoltaic's and energy
efficiency.
Floor plan
Site Features
Nicely integrated with its pastoral setting. The
simple overall form of the building, earthen walls
and metal roof, fits gracefully in its rural, agricultural
surroundings. Lush naturalistic gardens blend with
wisteria shading trellis to complete an image of
strong connectedness..
exterior, overivew in
agricultural context
landscaping
with poppiesand shaded
fountain
overview in agricultural
context
Earth Bern structure for
Barrel storage
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Building envelope
Windows optimized to reduce cooling loads while
maximizing day lighting and winter heat gain. High
thermal mass from thick rammed earth walls. Deep
overhangs, vegetated trellising, and solar panels
over metal roof reduce heat gain.
Generous roof overhangs and planted trellises
shade high-thermal-mass rammed earth exterior
walls.Self-finishing rammed earth walls, colored by
mixing local soils.
Building interiors
Spaces are grouped into north-facing, facing facing, and interior withclerestory, for natural zoning. Use of quality salvaged materials reduces
resource impact.
Rammed earth walls exposed inside, reused doors and other elements,
exposed ceiling structure, simple detailing.
As far as was possible, the materials used in the building are either
recycled whole (such as the doors and hardware, the modular desks
and partitions, the roof timbers, framing materials and ceiling boards) or
made of recycled content (such as the paints, the glass fiber insulation
and the steel roofing and steel lighting fixtures) or organic materials that
require little if any "processing" or chemical additives. Examples of
organic materials used are: the earth wall (made from material right out
of the ground on the property), wool carpeting, slate flooring, linoleum
flooring and countertops (linoleum is made of cork, linseed oil, and
flax). While this is not a 100% organic building, it is certainly far beyond
the normal in our experience."
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Building lighting
Extensive top and side day lighting and high-efficiency
general lighting plus task lighting. Automatic lighting
controls keep general lighting off when and where it is not
needed
We designed the roof and clerestory windows to get asmuch natural light as possible across the full depth of the
building. We built a physical model that was then studied at
PG&E's research center down in San Francisco."
The Heliostat physical simulator at PG&E's Pacific Energy
Center (PEC) in San Francisco was used with the physical
building model to optimize daylighting design, including
clerestory light scoop size and shape and louvering.
In addition to the high proportion of daylighting, a generalapproach of low ambient light levels with lots of user-
controlled task lighting minimizes overall lighting energy
usage.
Even given the high level of care and attention given to
daylighting, the overall provision of electric lighting for
ambient levels was determined conventionally, with controls
provided so that lighting would only be used as required in
operation.
For assurance in sizing HVAC systems for thermal comfort,
heat loads from lighting were similarly calculated based on
conventional usage, again providing for generous capacity
that would only be used as needed. Control systems
monitor and provide for adjustment of both daylighting and
artificial lighting.
Interior with clerestory day lighting
Sensor-controlled
restroom lighting
Partition wall allowsshared day lighting
Main entrance with
allowing day light
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Building HVAC System
Heating and cooling
High-thermal mass rammed earth walls.
Shading by deep overhangs and trellising.
Night ventillation cooling with thermalmass storage. Clearstories are used for
natural night ventillation with motor
operated windows with automatic controls.
Ceiling fans provide interior air movement
for occupants'comfort
HVAC equipment
Primary cooling by night air circulationthrough clerestory windows with central air-
handler. Supplemental cooling by cold water
coils in distribution ducts. Zonal variable-air-
volume control for backup cooling system,
driven by winery cooling plant. Backup
cooling by gas boiler and hot water coils in
distribution ducts. Supplemental air
movement with ceiling fans. Domestic water
heating by flow-through.
Eight zone building with central VAV system
with terminal reheat. Two cooling coils with
one using well water bypassed during
irrigation and the second tied into the
winery's chilled water system. Single boiler
for reheat.
Overall energy efficiency
The Fetzer Administration Building is
designed to use 31% less energy than
standard practice. This amounts to an
annual savings of over 25,900 kWh. Since
these estimates were calculated,
photovoltaic panels were added that will
further reduce the external electricity
usage of the building.
Air handling unit pipe Daylight interior withceiling fan
interior, photovoltaic
power system components
exterior, close view
of photovoltaic panels
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Bottling unit
Fetzer Vineyards Bottling Building
Michael Kurty, Architect ,Wright
Contracting, Inc.
This is a 90,000 square foot Case Good
storage building with an attached 30,000
square foot Bottling Room and a 15,000
square foot office.
Fetzer's commitment to green design led
them to metal. The steel used in metal
buildings is made from at least 70%
recycled steel. Also, the exterior walls of
the of the office are insulated with 6" of
stabilized earth verneer.
Green building features
1985, Red Barrel Room90,000 sq ft, earth berm aroundsides eliminates the needs for acooling system.
1992, Cellarswall between fermenting areas,
saving over 75,000 kW a year.1996, Admin Building
Dirt walls, recycled wood, energyefficient lighting, motion sensors,wool carpet, night air cooling,ecofriendly insulation, and solarpanels
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Erosion control: reduced tillage (and no tillage in some years, in certain
blocks), cover crops, drainage systems, vegetative cover, and other practicesare used to prevent erosion and protect soil.
Soil analysis and monitoring - Soils sampled every 2-3 years to check for
nutrient
Winery sustainable features
We run on sunshine and other
renewable energy sources.
Fetzer is the only winery in the
world to purchase 100% renewable
(green) energy, such as solar, wind
and geothermal, for all winery
operations. In 1999, we installed
solar panels on the administrative
office, generating 40 kilowatts of
electricity, supplying 75% of the
electricity used there. FetzerVineyards has installed the wineindustrys largest solar array atop
its winery bottling facility in
Hopland, generating 1.1 million
kilowatt hours of clean electricity
annually. This is enough to offset
more than 960,000 pounds of
carbon dioxide (CO2) emissions,
the equivalent of taking
We conserve ou r energy.
We have implemented many
practices and innovations to improve
our energy efficiency and reduce our
energy consumption. The
combination of these aggressive
energy conservation and efficiency
innovations is saving over 1 million
kilowatt hours or enough electricity
to bottle 2.7 million bottles of wine
each year. Fetzer has also reduced
atmospheric emissions by reducing
vehicle miles driven. Our wine
storage cellars allow us to age and
store our wine at the winery, ratherthan moving it off-site. When our
trucks deliver wine, they return with
needed dry goods, eliminating more
than 800 truck trips and nearly200,000 miles traveled. Thats a
fuel savings of 40,000 diesel gallonseach year, eliminating 444 tons of
carbon dioxide, which contributes
to global warming.
We
I f i t can be recycled, we d o it .
From bottles to cardboard and
paper, weve reduced our material
hauled to landfills by 95% since
1990. This reduction represents
the same amount of garbage that
would have been produced by
over 17,000 homes. In fact,
Fetzer has been recognized as one
of the top-ten recycling companies
in California.We use bottles and packaging
even Mother Nature can love.
Our wine bottles are made from
40% recycled glass, and our case
boxes and partitions use 100%
recycled material.
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