wind turbine taskforce: update and lessons learned from zambia test deployment

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Wind Turbine Taskforce: Update and Lessons Learned from Zambia Test Deployment Engineers without Borders Chapter Meeting 21 September 2011 Seattle, WA Henry Louie * , Steve Szablya * , Vincent Van Acker ** *Seattle University, **Alstom Grid 1

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Wind Turbine Taskforce: Update and Lessons Learned from Zambia Test Deployment. Engineers without Borders Chapter Meeting 21 September 2011 Seattle, WA Henry Louie * , Steve Szablya * , Vincent Van Acker ** *Seattle University, ** Alstom Grid. Chikuni Jesuit Mission. Goal. - PowerPoint PPT Presentation

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Page 1: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Wind Turbine Taskforce: Update and Lessons Learned from Zambia Test Deployment

Engineers without Borders Chapter Meeting21 September 2011

Seattle, WAHenry Louie*, Steve Szablya*, Vincent Van Acker**

*Seattle University, **Alstom Grid

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Page 2: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Chikuni Jesuit Mission

Page 3: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Goal

Determine technical and economic feasibility of using wind power for rural electrification of impoverished communities

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Page 4: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Funding Sources

• SU Global Grant: $9,524• SU Endowed Mission Fund: $6,000• Community Solutions Initiative: $3,000• Professionals without Boundaries: $3,000

Total Funding: $21,524

Dr. Henry Louie

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Page 5: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Approach• Assemble volunteer team

Industry, academia, students • Start with existing Do-It-Yourself wind turbine

design• Build prototypes in Seattle• Assess feasibility and field test in rural

community• Redesign, refine and retest

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Page 6: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Case Study: Zambia +12 million people

• 25% have electricity• per capital energy use: 3.3% of USA

+8 million live in rural communities 50% of rural population have electronic devices

• 4% have access to electricity

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Page 7: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

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Case Study: Zambia

Page 8: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

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Page 9: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 10: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

N

N

NN

N

N S

S

S

S

S

S

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Page 13: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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rotors

stator

hub

Page 14: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 15: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Field Testing

• On-site in Chikuni, Zambia• Work with Jesuit Mission• Bring generator parts• Build tower and wind turbine blades

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Page 16: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

ZAMBIA

Page 17: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 18: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Wind Speed Measurements• Near continuous

readings from 8am to 6pm for 2 days

• Did not record during evening Safety Generally low wind

speed• July/August: highest

wind speeds

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anemometer

100

inch

es

Page 19: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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X Chikuni

Lusaka

Livingstone

230 miles

Page 20: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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X450 ft

Wind turbine location

Prevailing Wind

Page 21: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

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Page 22: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Wind Speed Measurements

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0 5 10 15 20 250

2

4

6

8

10

12

14

instantaneous wind speed (mph)

occu

rrenc

esInstantaneous Values

Very highwind speeds!

Page 23: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 24: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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100 inches

Page 25: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 26: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 27: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

4 foot blades vs. 5 foot blades

Dr. Henry Louie

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312

pAP C v

5 ft

4 ft

Page 28: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 29: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Generator

Blades

Hub

Page 30: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 31: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Generator assembly

Page 32: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 33: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 34: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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cows

Page 35: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Page 36: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Dr. Henry Louie

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Furled Position Facing into the Wind

Page 37: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Performance Data

• Idle Speed: 11 mph• Cut-in (battery charging): 15 mph• Max RPM tested: 330 • Maximum instantaneous power output: 75 W• Continuous power output: 5 W• Blades were wrong size for generator

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Page 38: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

The Market for Electricity• Cell Phone Charging:

With charger: 1000 Kwacha (US$ 0.20) With shop charger: 1500 Kwacha (US$ 0.30)

• Car Battery Charging: 2500 Kwacha (US$ 0.50) Charged overnight

• LI cellular phone battery capacity: 5 Wh Cost per Wh: US$ 0.04

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Page 39: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Back-of-envelope calculation:• Village size: 1000 people• Percent with cellular phones: 15• Charge Frequency: 1/week• Charges per day: 21• Energy required: 105 Wh per day• Wind turbine capacity factor: 15%• Wind turbine size: 30 W• Income: US$4.20/day• Payback time on $500 investment: 120 days

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Page 40: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

700W Wind Turbine Costs• Pipe: $78• Wood: $13• Wire: $0.32/m x 250m = $80 • Magnets*: 24 x $15 = $360 • Resin*: $80 • Hardware*: $130• Rectifier*: $7• Battery: $125• Metal Parts*: $450• Electrical*: $20

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* Price in the U.S.

Total: US $1343

Page 41: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Cost Considerations

• Does not include tools, labor• Price of rare earth magnets increasing and

volatile• Resins, magnets not easy to find• Too big, expensive• Micro loans generally are $500 or less

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Page 42: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Lessons Learned• Very location dependent

Best energy source Prices/availability Expertise Economics Tower

• Most components can be found locally, prices are usually more expensive than in U.S.

• Feasibility of blade and tower construction

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Page 43: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Future Plans• Design 100 W wind turbine• Engineer safe, secure tower solution• Work with local community• Promote as a business opportunity

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0.00 5.00 10.00 15.00 20.00 25.00 30.00Time [ms]

-20.00

-15.00

-10.00

-5.00

0.00

5.00

10.00

15.00

20.00

Y1

[V]

0.00

25.00

50.00

75.00

100.00

125.00

Mov

ing1

.Pos

ition

[deg

]

Maxwell3DDesign2XY Plot 1 ANSOFT

Curve Info Y Axis

Moving1.Position Moving1.Position

InducedVoltage(A_Phase) Y1

InducedVoltage(B_Phase) Y1

InducedVoltage(C_Phase) Y1

Page 44: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Acknowledgements• Fr. Bert Otten, S.J.• Steve Szablya, PE• Carmen Cejudo• Dino Go• Ayesha Pirbhai• Josh Peavler• Karim Farraj• Byron Lynch

Dr. Henry Louie

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Page 45: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Questions?45

Page 46: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Learn More

• Become involved! Email: [email protected] Email: [email protected] Email: [email protected]

• http://communitysolutionsinitiative.org/

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Page 47: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

S C I E N C E A N DE N G I N E E R I N G

Henry Louie, PhDAssistant Professor

Department of Electrical andComputer Engineering901 12th Avenue, Bannan 219P.O. Box 222000Seattle, WA 98122-1090www.seattleu.edu

Tel: (206) 398-4619Fax: (206) [email protected]

COLLEGE OF

Page 48: Wind Turbine Taskforce:  Update and Lessons  Learned  from  Zambia Test Deployment

Videos• Raising The Turbine in Chikuni, Zambia(255.5M)• http://www.youtube.com/watch?v=6qOQk6gl7O8 • Wind Turbine and Electrical Setup in Chikuni, Zambia(27.1M)• http://www.youtube.com/watch?v=EO38Mo_WJdk • The Wind Turbine Spinning in Chikuni, Zambia(57.87M)• http://www.youtube.com/watch?v=OQ9U7uz8onk • Electric Braking During High Speed Operation in Chikuni, Zambia(59.45M)• http://www.youtube.com/watch?v=faBwLgE4NE0 • Alternate View of the Turbine Configuration from the bottom of Dam in

Chikuni, Zambia(53.72M)• http://www.youtube.com/watch?v=1qv4B7zy08w

Dr. Henry Louie

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