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William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania State University University Park, PA, USA

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Page 1: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

William Bahnfleth, PhD, PE, FASHRAE, FASMEThe Pennsylvania State University

University Park, PA, USA

Page 2: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

ASHRAE is a Registered Provider with The American Institute of ArchitectsContinuing Education Systems. Credit earned on completion of this

program will be reported to CES Records for AIA members. Certificates ofCompletion for non-AIA members are available on request.

This program is registered with the AIA/CES for continuing professionaleducation. As such, it does not include content that may be deemed or

construed to be an approval or endorsement by the AIA of any material ofconstruction or any method or manner of handling, using, distributing, ordealing in any material or product. Questions related to specific materials,

methods, and services will be addressed at the conclusion of thispresentation.

Course ID: BAHNFLETH03 – 1 LU/HWS

Page 3: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

6

GBCI cannot guarantee that course sessionswill be delivered to you as submitted to GBCI.However, any course found to be in violation ofthe standards of the program, or otherwisecontrary to the mission of GBCI, shall beremoved. Your course evaluations will help usuphold these standards.

Course ID: 0920002625

THERMAL STORAGE IN THEERA OF SUSTAINABILITY

By William P. Bahnfleth, PhD, PE

Approved for:

1General CE hours

0LEED-specific hours

Page 4: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Integrating Indoor Air Quality and Energy Efficiency in Buildings

During the 1980s and 1990s, cool thermal energy storage (TES) wasa key technology in US utility demand-side management (DSM)programs. Interest in TES declined steeply as incentives disappearedduring utility deregulation. Today, the focus of design has shifted fromenergy cost savings toward sustainability and it is reasonable to askwhether TES has anything to offer in this environment. Thispresentation will review the essentials of cool thermal energy storageand examine its relevance to sustainable design. Specific issuesexamined will include the impact of TES on site and source energyconsumption, the economic case for TES without the incentives of theDSM era and the role of TES in achieving net zero energy buildingsand communities.

25 February 2016MMA-UNDP Chilled Water Systems 4

Page 5: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Describe the basic concepts of cool thermalenergy storage

Explain how poor application of thermalstorage detracts from sustainability

Explain how thermal energy storage cancontribute to sustainable operation ofbuildings

Identify opportunities for effective integrationof thermal energy storage in green buildingsand energy systems

25 February 2016MMA-UNDP Chilled Water Systems 5

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25 February 2016MMA-UNDP Chilled Water Systems 6

Sustainability and buildings

Thermal energy storage basics

How thermal energy storage came to be a "non-green" technology

How thermal energy storage can support sustainablebuildings - site and source energy savings

Case study

Summary and conclusions

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Our Common Future (1987), United NationsBruntland Commission◦ “Sustainable development is development that

meets the needs of the present withoutcompromising the ability of future generations tomeet their own needs.”

What would the future like to inherit from us?◦ Food, water◦ Nature◦ Energy◦ Culture

MMA-UNDP Chilled Water Systems 25 February 2016 7

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Buildings are a highexpression ofhuman culture

Essential to healthand well-being

Essential toproductivity

Major users ofenergy and water

Major generators ofpollution

MMA-UNDP Chilled Water Systems 25 February 2016 8

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Page 10: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Production ofcooling capacity atone time for use atanother time

Uncoupling ofsystem cooling loadfrom plant coolingload

Effects◦ Reduce peak demand◦ Increase load factor

MMA-UNDP Chilled Water Systems 25 February 2016

1 kWr = 0.284 ton

10

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Base load

Lights

Cooling

Fans, etc

Base load

Lights

Fans, etc

Cooling

Time

kW

500

1000

1500Non-Storage Storage

DEK

Thermal storage lowers peak electric demand, shifts use to evening

MMA-UNDP Chilled Water Systems 25 February 2016 11

Page 12: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Ratio of average load to peak load—measure ofcapacity utilization

Low load factor ◦ Larger generation requirement◦ Lower efficiency

Increasing load factor ◦ Reduces generation requirement◦ Improves efficiency

TES increases load factors◦ Plant (thermal)◦ Site (electric)◦ Grid (electric)

MMA-UNDP Chilled Water Systems 25 February 2016 12

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Campus: 83% School/Office: 30%

MMA-UNDP Chilled Water Systems 25 February 2016

0

100

200

300

400

500

600

700

800

900

1000

0 6 12 18 24

Cool

ing

Load

[kW

]

Hour

Actual

Average

0

10,000

20,000

30,000

40,000

50,000

60,000

0 6 12 18 24

Cool

ing

Load

[kW

]

Hour

Actual

Average

1 kWr = 0.284 ton13

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0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

0 3 6 9 12 15 18 21 24

Hour

Dem

and

[kW

]

Peak Day-July 29Annual AveragePeak Day Average

Western US Utility: 56% Annual, 77% Daily Load Factor

MMA-UNDP Chilled Water Systems 25 February 2016 14

Page 15: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Storage

Production Use

DischargeCharge

Direct

MMA-UNDP Chilled Water Systems 25 February 2016 15

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MMA-UNDP Chilled Water Systems 25 February 2016 17

Page 18: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Electric cost savings from load shifting◦ Peak demand reduction◦ Favorable TOU charge differentials◦ Increased efficiency? Site Source and transmission

MMA-UNDP Chilled Water Systems 25 February 2016 18

Page 19: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Smaller…◦ Chillers and ancillary equipment (cooling towers,

pumps, etc.)◦ Electric service

Reduced cost of distribution components byexploiting low temperature to increase T onwater and air

Trade off with cost of TES components Good retrofit – may work with existing

chillers

MMA-UNDP Chilled Water Systems 25 February 2016 19

Page 20: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Demand-side management◦ Capital cost benefit to electric producer: reducing

demand cheaper than new capacity◦ Penalties/rewards in rate structure◦ Incentives Technical support Rebates Special rates

◦ Viewed as an economic transaction betweenproducer and customer, not an efficiency measure

MMA-UNDP Chilled Water Systems 25 February 2016 20

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Backlash and Deregulation◦ Belief that TES increases energy use – not “green”◦ Too many failed systems – unintended consequence

of incentives◦ End of regulatory conditions that funded incentives◦ TES dead?

“Crisis” for TES led to efforts to evaluate andidentify its potential as a green/sustainabletechnology

MMA-UNDP Chilled Water Systems 25 February 2016 21

Page 22: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Site energy savings Source energy savings

MMA-UNDP Chilled Water Systems 25 February 2016 22

Page 23: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Can thermal save energy on-site?◦ Day – night condensing T is favorable◦ Less low part-load equipment operation is favorable◦ Standby capacity loss and added pumping are

unfavorable Ice storage

◦ Difficult - reduced evaporator temperature for charging◦ Possible if combined with low T air and water

distribution for large T Chilled water

◦ More feasible -little or no charging penalty

MMA-UNDP Chilled Water Systems 25 February 2016 23

Page 24: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Condensing temperature effect◦ Low load factor design-day profile◦ Air-cooled system◦ Sinusoidal OA dry-bulb variation with 95F (35C)

peak and 18F (10C) daily range◦ Chiller performance Air-cooled screw chiller Neglect part load effects kW/ton = f(OAT only) with 40F (4.4C) LCHWT

◦ LCHWT same for TES, non-storage system

MMA-UNDP Chilled Water Systems 25 February 2016 24

Page 25: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

25 February 2016MMA-UNDP Chilled Water Systems 25

Page 26: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

25 February 2016MMA-UNDP Chilled Water Systems

0 5 10 15 20 250

200

400

600

800

1000

1200

24

26

28

30

32

34

36

Hour

Coo

ling

Load

[kW

]Cooling Load [kW]Cooling Load [kW]

Level Plant Load [kW]Level Plant Load [kW]

T OA

[C]

TOA [C]TOA [C]

26

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25 February 2016MMA-UNDP Chilled Water Systems

kW/ton = 0.78446-0.010788*T+0.00014808*T 2̂0.75

0.80

0.85

0.90

0.95

1.00

1.05

1.10

70 75 80 85 90 95 100

Entering air temperature [F]

Pow

er c

onsu

mpt

ion

[kW

/ton]

27

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25 February 2016MMA-UNDP Chilled Water Systems 28

Page 29: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Load weighted outdoordry-bulb◦ Charging: 81F (27.2C)◦ Discharging: 93F (32.9C)

Total chiller energyconsumption◦ TES: 2021 kWh◦ No TES: 2229 kWh (+10.3%)

Charging storage vs.direct to load◦ Charge: 977 kWh◦ Direct to load: 1185 kWh

(+21.3% )

MMA-UNDP Chilled Water Systems 25 February 2016

0 5 10 15 20 250

200

400

600

800

1000

1200

24

26

28

30

32

34

36

Hour

Coo

ling

Load

[kW

]

Cooling Load [kW]Cooling Load [kW]

Level Plant Load [kW]Level Plant Load [kW]

T OA

[C]

TOA [C]TOA [C]

29

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Bahnfleth, W.P. and W.S Joyce, 1994. Energy use in a district coolingsystem with stratified thermal energy storage. ASHRAE Trans.

MMA-UNDP Chilled Water Systems 25 February 2016 30

Page 31: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Systems with TESreviewed byCalifornia EnergyCommission thatachieved site energysavings over non-storage alternatives

3 – 50% reduction incooling energy use

http://www.energy.ca.gov/reports/500-95-005_TES-REPORT.PDF

MMA-UNDP Chilled Water Systems 25 February 2016 31

Page 32: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

How?◦ Use more efficient

capacity◦ Lower transmission

losses California Energy

Commission◦ Source energy savings

of 36-43% per kWhshifted for one utility,20 – 30% for another.

◦ Similar emissionssavings

http://www.energy.ca.gov/reports/500-95-005_TES-REPORT.PDFMMA-UNDP Chilled Water Systems 25 February 2016 32

Page 33: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Thermal storagehelps maximizepower productionand efficiency forgas turbines

Using storedcooling capacity toboost turbine peakoutput maximizesnet electricproduction

MMA-UNDP Chilled Water Systems 25 February 2016 33

Page 34: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

CHP efficiency depends on having simultaneous loadsor storage to modify load profiles

MMA-UNDP Chilled Water Systems 25 February 2016 34

Page 35: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Storage will be important for maximizing useof renewable sources such as wind power andsolar thermal that are intermittent.

Excess electricity production can makecooling capacity an alternative to batterystorage

MMA-UNDP Chilled Water Systems 25 February 2016 35

Page 36: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Lower evening Twbrequires lesscondenser waterevaporation

Water-cooledabsorption usesmore CW thanelectric vaporcompression

If objective isdemand response,VC + TES uses lesswater

MMA-UNDP Chilled Water Systems 25 February 2016 36

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MMA-UNDP Chilled Water Systems 25 February 2016 37

Page 38: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

1st Place ASHRAE Technology Award

MMA-UNDP Chilled Water Systems 25 February 2016 38

Page 39: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Peak load 11,500 ton (40,444 kW) withsignificant growth anticipated

Capacity addition of 4,000 tons (14,067 kW)needed, including plant room, tower, pumps

Three primary/secondary CHW plants

MMA-UNDP Chilled Water Systems 25 February 2016 39

Page 40: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

4.4 million gal (16,656 m3) of stratifiedchilled water storage cheaper of chilleraddition

Storage capacity 30,000 - 40,000 ton-hr(105,506 – 140,674 kWh) depending upon T

> 10,000 ton (35,169 kW) of short-termcapacity

MMA-UNDP Chilled Water Systems 25 February 2016 40

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Page 42: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Above-ground AWWA D100 steel 65 ft (19.8 m) water column - 35 ft (10.7 m)

below system level) 105 ft (32 m) diameter Octagonal diffusers Foam insulation Thermocline measured 2 - 3 ft (0.6 – 0.9 m) FoM measured > 0.9

MMA-UNDP Chilled Water Systems 25 February 2016 42

Page 43: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

$4.6 million (~€ 3.5 million) budget cost(including unrelated plant modifications)

$500,000 (~€ 376,000) anticipated rebatefrom utility

$200,000 (~€ 150,000)/yr predicted electricsavings

25 February 2016MMA-UNDP Chilled Water Systems 43

Page 44: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

$4.2 million (€ 3.2 million) construction cost $600,000 (~€ 451,000) utility rebate > $300,000 (~€ 226,000) in first-year energy

cost savings◦ $235,000 (~€ 177,000) in direct savings◦ $65,000 (~€ 48,900) savings due to increased

efficiency 8% increase in system COP (11% before

adjustment for condensing conditions)

25 February 2016MMA-UNDP Chilled Water Systems 44

Page 45: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

MMA-UNDP Chilled Water Systems 25 February 2016

1 kW/ton = 0.284 kWe/kWr

3.9 C6.1–7.2 C7.8–8.3 C

45

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MMA-UNDP Chilled Water Systems 25 February 2016 47

Page 48: William Bahnfleth, PhD, PE, FASHRAE, FASME The Pennsylvania …protocolodemontreal.org.br/.../Rio-25-02/1301.pdf · 2016. 3. 8. · Above-ground AWWA D100 steel 65 ft (19.8 m) water

Site demand limiting control◦ Set daily demand limit based on season and

weather forecast◦ Modulate storage output on demand◦ Doubles peak demand reduction

MMA-UNDP Chilled Water Systems 25 February 2016 48

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0

2000

4000

6000

8000

10000

12000

14000

1:00

2:00

3:00

4:00

5:00

6:00

7:00

8:00

9:00

10:0

0

11:0

0

12:0

0

13:0

0

14:0

0

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0

16:0

0

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0

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0

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20:0

0

21:0

0

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23:0

0

24:0

0

Tons

Site Load Level Site kW Level Tons

MMA-UNDP Chilled Water Systems 25 February 2016

1 ton = 3.517 kW

49

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27000

29000

31000

33000

35000

37000

39000

41000

kW without TES Level Site kW kW with level Tons

MMA-UNDP Chilled Water Systems 25 February 2016 50

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Thermal storage is a mature technology forload management – but underutilized

Thermal storage can contribute tosustainability of buildings in many ways if itis properly applied

Our challenge is to understand thesustainable uses of existing as well as newtechnologies and apply them in our practice

MMA-UNDP Chilled Water Systems 25 February 2016 51

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Thank you!

MMA-UNDP Chilled Water Systems 25 February 2016 52