why why analysis_gpp 4 tripping

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Why-Why Analysis Report DOC. No. : Initiated by: Rajendra Singh Songara Date :- 21.05.2014 Shift :- G Area Equipment Assembly Sub-assy. Part Location GPP-4 Generator HT Panel CT Termination MCC ROOM Failure / Physical phenomenon: - What is your final action: - Immediately turbine roll and generator synchronised Yes Why Why did you take above action Answer (Due to) Action Taken Why-1 Why turbine-1 Tripped?. Due to Differential relay operated Why-2 Why differential relay operated ROOT CAUSE ( tick to correct root cause) Jishu Hozen Can check-Y/N Planned Maintenance Education & Training - Poor design - Poor know. (Operator) - MTBF not established - Poor skill (Operator) - Not checked in P.M. - Lack of cleaning - Poor quality of spares - Not identified Failure mode :- Real root cause:- Tightness of CT terminals and shorting links Kaizen Idea:- Kaizen action / Counter measure :- Responsible Dead line All protective CT terminal tightness in shutdown being planned Occurrence (Write Yes / No) Production code (Write Yes / No) No First time Yes Yes Job attended by Job start Job finish Total B/D time (in min.) Total man hour Rajendra singh songara 14:47 15:12 25 Minutes Approved by: Rahul sharma Yes If yes, please make a plan in the following table. Area Equipment Plan Date Comp. Date Responsible Shree Power Ras GPP-4 HOD/section incharge Dept.:- SP Auxillary Transformer Turbine tripped on generator differential protection at the time of Auxillary transformer switch off in off Load condition. After above action, Is it OK (Yes / Since only GR-1 relay was operated at differential protection hence after resetting the differential relay, immediately clearance was given to Process May be due to Differential CT loose connection at the time of breaker operation of Auxillary TR-1 in off load condition, wiring/connection bobbling due toVibration transfered in near by TG incomer breaker (Auto change over of aux transformer was going on to lower the Tap of transformer, the reason behind lowering of transformer Tap was to reduce the system voltage to 425 V from 440V. Changeover was done successfully arroung 14:43, During Checked Differential CT connection found OK and tightness done. Change over of Auxillary transformer-1 done again to find out root cause so Auxillary transformer switched off again in off load condition after TG synchronized, Now TG did not trip - Lack of - Lack of - Lack of - Poor know. (Maint. - Not included in P.M. - Poor skill (Maint. - Lack of operation - Lack of Section Incharge Shutdown opportunity Repeated Prodn. Stopped Prodn. Not Analyzed by : Rajendra singh Is countermeasure / kaizen idea Horizontally applicable (Yes / No ): -

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turbine -1 tripp why-whyWhy-Why Analysis ReportDOC. No. :Initiated by: Rajendra Singh SongaraDept.:- SP (Electrical)Date :- 21.05.2014Shift :- GAreaEquipmentAssemblySub-assy.PartLocationGPP-4GeneratorHT PanelAuxillary TransformerCT TerminationMCC ROOMFailure / Physical phenomenon: -Turbine tripped on generator differential protection at the time of Auxillary transformer switch off in off Load condition.What is your final action: -Immediately turbine roll and generator synchronisedAfter above action, Is it OK (Yes / No):-YesWhyWhy did you take above actionAnswer (Due to)Action TakenWhy-1Why turbine-1 Tripped?.Due to Differential relay operatedSince only GR-1 relay was operated at differential protection hence after resetting the differential relay, immediately clearance was given to Process department for rollingWhy-2Why differential relay operatedMay be due to Differential CT loose connection at the time of breaker operation of Auxillary TR-1 in off load condition, wiring/connection bobbling due toVibration transfered in near by TG incomer breaker (Auto change over of aux transformer was going on to lower the Tap of transformer, the reason behind lowering of transformer Tap was to reduce the system voltage to 425 V from 440V. Changeover was done successfully arroung 14:43, During switching off of Tr-1 breaker from 11 KV side for tap changing, TG incomer got tripped in differential protection)Checked Differential CT connection found OK and tightness done. Change over of Auxillary transformer-1 done again to find out root cause so Auxillary transformer switched off again in off load condition after TG synchronized, Now TG did not tripROOT CAUSE ( tick to correct root cause)Jishu HozenCan check-Y/NPlanned MaintenanceEducation & Training- Lack of lubrication- Poor design- Poor know. (Operator)- Lack of inspection- MTBF not established- Poor skill (Operator)- Lack of tightening/Looseness- Not checked in P.M.- Poor know. (Maint. Man)- Lack of cleaning- Not included in P.M.- Poor skill (Maint. man)- Lack of operation- Poor quality of spares- Lack of adjustment- Not identifiedFailure mode :-Real root cause:-Tightness of CT terminals and shorting linksKaizen Idea:-Kaizen action / Counter measure :-ResponsibleDead lineAll protective CT terminal tightness in shutdown being plannedSection InchargeShutdown opportunityOccurrence (Write Yes / No)Production code (Write Yes / No)RepeatedNoFirst timeYesProdn. StoppedYesProdn. Not stoppedJob attended byJob startJob finishTotal B/D time (in min.)Total man hourRajendra singh songara14:4715:1225 MinutesAnalyzed by :Rajendra singh songaraApproved by:Rahul sharmaIs countermeasure / kaizen idea Horizontally applicable (Yes / No ): -YesIf yes, please make a plan in the following table.AreaEquipmentPlan DateComp. DateResponsibleShree Power RasGPP-4HOD/section incharge

What actually happened, write exactly, do not guess or assumeWrite Action after taking that problem has been rectifiedPlease check page set up before taking print out

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