why dig trenches when there are better solutions?¼re... · ging trenches. with trenchless...

WHY DIG TRENCHES WHEN THERE ARE BETTER SOLUTIONS?

trenchless technology – simple & easy

NATURAL GAS DISTRIBUTION NETWORKS

FIBRE OPTIC NETWORK CONSTRUCTION

SEWER CONSTRUCTIONWIND FARMS

TRENCHLESS TECHNOLOGY FOR YOUR APPLICATIONSThe economic and ecological advantages of trenchless pipeline construction compared to open trenching are obvious:

Valuable surfaces and resources are preserved because time-consuming excavation and restoration work is omitted

Lesstrafficdisruptionandlessinconveniencefor residents

Minimal material costs and emissions Farquickerprocesstimeandsignificantlylowercosts

Our NODIG product range covers the complete applica-tionrangeof trenchlesstechnologies forsupplyanddis-posal.Whetheryouwanttoexpandyourpipelinenetwork,make connections to the end user or renew pipelines – all this can be all done underground without the need for dig-ging trenches.

Withtrenchlesstechnologies,pipelineengineeringisenvi-ronmentallyfriendly,sustainableandeconomical–regard-less of which application is used. Over the rest of the doc-umentyouwilllearnaboutthepossibilitiesourintelligentandflexibleNODIGsolutionsthatwecanofferandhowweandourpartnersworldwidecansupportyou intheplan-ningandimplementationofyourprojects.

E-MOBILITY

WATER PIPELINE CONSTRUCTION

PIPELINE CONSTRUCTION

DISTRICT HEATING CONSTRUCTION

GROUND CABLING

FURTHER INNOVATIVE APPLICATIONS

WATER PIPELINE CONSTRUCTION 4–13

FIBRE OPTIC NETWORK CONSTRUCTION 14–21

NATURAL GAS DISTRIBUTION NETWORKS 22–31

GROUND CABLING 32–39

SEWER CONSTRUCTION 40–49

E-MOBILITY 50–57

PIPELINE CONSTRUCTION 58–63

WIND FARMS 64–67

DISTRICT HEATING CONSTRUCTION 68–71

FURTHER INNOVATIVE APPLICATIONS 72–77

WHO WE ARE 78–79

WHAT CAN WE DO FOR YOU? 80–81

OUR PRODUCTS 82–83

TRENCHLESS TECHNOLOGY FOR YOUR APPLICATIONS - 02/03

BETTER SUPPLY & DEMANDWater management worldwide faces the constant chal-lengeofsecuring thesupplyofhigh-qualitydrinkingwa-ter and adapting the capacities of the pipeline network toincreasinglygrowingcustomerdemand.Inordertoen-surethis,whilekeepingcostsforutilitiesandconsumersas lowaspossible,trenchlesstechnologiesoffersustainableand reliable solutions.

RELIABLE WATER PIPELINE CONSTRUCTION

PROFITABLE PIPELINE NETWORKSWithourNODIGsystems,youcanbuildandmaintainyourwatersupplynetwork inaprofitableandenvironmental-ly friendlyway,usingexistingcomplex infrastructuresaswell as in areas where development in open construction isneitherecologicallynoreconomicallyreasonable.Vari-ousmethodscanbeused, fromthe installationofpres-surepipesforwatertransportanddistribution,tothefit-ting of a house connection and the sustainable renewal of damaged water pipes.

AT A GLANCE Reliable installation of water pipes along roads and under trafficandwaterwayswithshortorlongpipesmadeofallstandard materials

Underground construction of water house connections fromthebuildingordirectlyfromtheconnectionroomto the main pipe or in the opposite direction

IN DETAIL

NEW PIPE INSTALLATION 6–7

HOUSE CONNECTION TECHNOLOGY 8–11

PIPE RENEWAL 12–13


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Trenchlessrenewalofirreparablydamagedtransport pipelines and house connections with the replacement of new pipes in the existing route in order to avoid water losses in the long term Trenchless pipe renewal enables the sustained prevention ofleakswhilesimultaneouslyadaptingthepipecapacityby1–2nominalwidths

Reliableandaccuratetechnology,reliableandprovenapplication

PARALLEL BORES

Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter 32–710mmPipe materials PE,PP,steel,castironSoil classes 1–7,acc.toDIN18324

NODIG system GRUNDODRILLfluid-assistedHDDrigs

CROSSINGS UNDERNEATH TRAFFIC AND WATERWAYS

Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter 32–710mmPipe materials PE,PP,steel,castironSoil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs

WATER PIPELINES NEW PIPE INSTALLATION

CROSSINGS UNDERNEATH TRAFFIC WAYS

Method Non-steerable soil displacement methodBore length Max.25mPipe diameter Upto160mmPipe materials PE,PP,steel,castironSoil classes 1–5,displaceablesoilsNODIG system GRUNDOMAT soil displacement hammers


Method HDD horizontal directional drillingBore length Max.100mPipe diameter 32–160mmPipe materials PE,PP,steel,castironSoil classes 1–7,acc.toDIN18324NODIG system GRUNDOPITfluid-assistedminidrillrigs


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HOUSE CONNECTION: PIT–PIT

HOUSE CONNECTION: PIT–BASEMENT


WATER PIPELINES HOUSE CONNECTION TECHNOLOGY



Method Non-steerable soil displacement methodBore length Max.25mPipe diameter Upto160mmPipe materials PE,PP,PVC(shortandlongpipes)Soil classes 1–5,displaceablesoilsNODIG system GRUNDOMAT soil displacement hammers

HOUSE CONNECTION: KEYHOLE–BASEMENT

Method HDD horizontal directional drillingBore length Max.60mPipe diameter Up to 90 mmPipe materials PE(shortandlongpipes)Soil classes 1–5NODIG system GRUNDOPITkeyhole


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HOUSE CONNECTION: BASEMENT–PIT



Method Non-steerable soil displacement methodBore length 25mPipe diameter 160mmPipe materials PE,PVC(shortandlongpipes)Soil classes 1–5NODIG system GRUNDOMAT soil displacement hammers

WATER PIPELINES HOUSE CONNECTION TECHNOLOGY

HOUSE CONNECTION: BASEMENT–KEYHOLE



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INSTALLATIONOFPIPESWITHSMALLER,EQUALORLARGERDIAMETER

Method Static pipe burstingBore length Max. 300 mPipe diameter 50–1,200mmPipe materials old pipe Greycastiron,ductilecastiron,asbestoscement,fibrecement,PE/PP,

PVC,glassfibrereinforcedplastics(GRP),steel,liner Pipe materials new pipe PE/PP,PVC,glassfibrereinforcedplastics(GRP),ductilecastiron,steelSoil classes Old pipes passable for bursting rodsNODIG system GRUNDOBURSTstaticpipeburstingsystems

WATER PIPELINES PIPE RENEWAL


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HIGH-SPEED NETWORKINGA high-performance fibre optic network is the backboneof digitalisation. However, broadband expansion is notprogressingasquicklyasnecessary inmanyplaces.Thisisduetothehighcostsfor installingthecables,butalsotime-consuming civil engineering procedures. Costs and time can be improved if the the trenchless technologymethod is used.

Using our innovative& trend-settingNODIG systems forthe underground installation of protection pipes and ca-bles,youcanquicklyandcost-efficientlyexpandyourfibreopticnetworkdirectlytothehouseor intothecellarandwithoutanyfollow-upcosts.

FAST FIBRE OPTICNETWORK CONSTRUCTION

MICROTRENCHING WAS YESTERDAYWithourNODIGsystems,youdon‘thavetocutdeepslitsintheasphaltinordertobringthefibreopticquicklyandsafe-ly to theendcustomer (FTTH).Whenusingour innovativetrenchlesshouseconnectiontechnology,thereisnolossofvalueintrafficareasorevenhighrestorationcosts,nor isthesupplynarrowedbyinsufficientinstallationdepths.

AT A GLANCE Fast underground installation of pipes and cables along roads(FTTC)andundertrafficrouteswithshortorlongpipes made of all standard materials

Installationoffibreopticcablesthroughexistingsewersis also possible

Trenchless technologies are suitable in rural areas and urban areas

IN DETAIL

DISTRIBUTION NETWORKS FTTC 16–17

HOUSE CONNECTION TECHNOLOGY FTTH/FTTB 18–21


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Constructionofsingleorserialfibreoptichouseconnectionsfromthedistributortothebuilding(FTTH)anddirectlytothebasement(FTTB)orviceversa

Proven techniques and tailor-made accessories guaranteemaximumspeedandprofitability

PARALLEL BORES

Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter 32–710mmPipe materials PE(protectionpipes),singlepipesandpipebundlesSoil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs


Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter 63–710mmPipe materials PE(protectionpipes),singlepipesandpipebundlesSoil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs

FIBRE OPTIC NETWORKSDISTRIBUTION NETWORKS FTTC


Method HDD horizontal directional drillingBore length Max.100mPipe diameter 32–160mmPipe materials PE(protectionpipes),singlepipesandpipebundlesSoil classes 1–7,acc.toDIN18324NODIG system GRUNDOPIT fluid-assistedminidrillrigs




FIBR

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FIBRE OPTIC NETWORKSHOUSECONNECTIONTECHNOLOGYFTTH/FTTB



HOUSE CONNECTION: MANHOLE–BASEMENT

Method HDD horizontal directional drillingBore length Max. 50mPipe diameter Upto160mmPipe materials PE(protectionpipes),singlepipesandpipebundlesSoil classes 1–7,acc.toDIN18324NODIG system GRUNDOPIT S fluid-assistedminidrillrigs


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FIBR

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PROFESSIONALLY NETWORKEDWell developednatural gasdistributionnetworksplay animportant role in the success of energy distribution. Inorder for the pipeline network to be able to transport and storesufficientquantitiesoffossilandincreasinglyrenew-able natural gas, high investments are required for themaintenance and expansion of the infrastructure. These expensescanbesignificantlyreducedwithtrenchlesstech-nologiesinanenvironmentallyfriendlyway,andexpansioncan be accelerated without compromising supply qualityandsecurity.

PROFESSIONAL NATURAL GAS DISTRIBUTION NETWORKS

A QUESTION OF SAFETYWhether it be pipelines for the feeding of natural gas pro-duced worldwide into national networks, pressure pipe-lines for transport and distribution, pipelines for storingsyntheticgasfromtheoverproductionofgreenelectricity,ortheconnectionofservicelinestotheendconsumer,allthese pipes can be installed and even renewed without open-cuttrenchesusingourNODIGprocesses–safelyandprofessionallyaccordingtothelatesttechnicalstandards.

AT A GLANCE Professional installation of protection and product pipes alongroadsandundertrafficandwaterways,withshortor long pipes made of all standard materials

Trenchless construction of gas house connections fromthepit/keyholetothebuildingordirectlyintothesupplyroomandviceversa

Theminimallyinvasivekeyholetechnologyhasbeen developedespeciallyfortheserialinstallationand renewalofgashouseconnections.Itreallycouldn‘tbe moreeasyandeconomical

IN DETAIL





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Trenchless renewal of damaged gas pipelines and house connections,bythereplacementwithnewpipesintheexistingroute(pipebursting)enablesthesustainedpre-ventionofleakswhilesimultaneouslyadaptingthepipecapacityby1–2nominalwidths

Maximumplanningandtechnicalsafetywhilemain-taining the latest regulations

Preciseproofanddocumentationofposition,functionand tightness of the new pipelines

PARALLEL BORES

Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter 32–710mmPipe materials PE,steel(mediaorprotectionpipes),PA12Soil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs


Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter 63–710mmPipe materials PE,steel(mediaorprotectionpipes),PA12Soil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs

NATURAL GAS DISTRIBUTION NETWORKSNEW PIPE INSTALLATION


Method Non-steerable soil displacement methodBore length Max.25mPipe diameter Upto160mmPipe materials PE,PP,PVC(shortandlongpipes),PA12Soil classes 1–5,displaceablesoilsNODIG system GRUNDOMAT soil displacement hammers


Method HDD horizontal directional drillingBore length Max.100mPipe diameter 32–160mmPipe materials PE,steel(mediaorprotectionpipes),PA12Soil classes 1–7,acc.toDIN18324NODIG system GRUNDOPIT fluid-assistedminidrillrigs


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NATURAL GAS DISTRIBUTION NETWORKSNEW PIPE INSTALLATION


Method HDD horizontal directional drillingBore length Max.100mPipe diameter 32–160mmPipe materials PE(protectionpipes),singlepipesandpipebundles,PA12Soil classes 1–7,acc.toDIN18324NODIG system GRUNDOPIT fluid-assistedminidrillrigs



NATURAL GAS DISTRIBUTION NETWORKSHOUSE CONNECTION TECHNOLOGY




Method HDD horizontal directional drillingBore length Max.60mPipe diameter Up to 90 mmPipe materials PE(shortandlongpipes),PA12Soil classes 1–5NODIG system GRUNDOPITkeyhole


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RENEWAL OF NATURAL GAS PIPELINES

Method DynamicpipeburstingBore length Max. 300 mPipe diameter Upto508mPipe materials old pipe Steel,glassfibrereinforcedplastics(GRP),PA12Pipe materials new pipe Steel,PE/PP,PVC,PA12Soil classes Old pipes passable for winch ropeNODIG system GRUNDOCRACK

NATURAL GAS DISTRIBUTION NETWORKSPIPE RENEWAL

INSTALLATIONOFPIPESWITHSMALLER,EQUALORLARGERDIAMETER

Method Static pipe burstingBore length Max. 300 mPipe diameter 50–1,200mmPipe materials old pipe Steel,glassfibrereinforcedplastics(GRP),PA12Pipe materials new pipe Steel,PE/PP,PVC,PA12

Soil classes Old pipes passable for bursting rods

NODIG system GRUNDOBURSTstaticpipeburstingsystems


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GUARANTEED POWER SUPPLY Thebasicsupplyofelectricityrequiresadenseandflex-ible electricity network. However, high costs for under-ground cable construction and open line installation often prevents theelectricity fromgetting towhere it isneed-ed.Thesolutionistheecologicallyandeconomicallygen-tle underground construction method. With trenchless technologies,undergroundcabling ispossiblepracticallyeverywhere: whether in complex urban areas or acrosscountry,includingprotectedareasorunderwater.

CLEVER GROUND CABLING

ENVIRONMENTALLY FRIENDLY INSTALLATIONS WithourNODIGsystemsyoucaninstallprotectionpipesfor transport and distribution of medium and high-voltage poweroverlongdistances,justaseasilyandenvironmen-tallyfriendlyastheservicelinestotheenduser,evendi-rectlyintothesupplyroom.Bylayingcablesunderground,youcanalsorealiseprojectsthatwouldotherwisenotbefeasible for nature conservation reasons. Innovative tech-nologiesandprovenstandardsmakethiseasierthanyouthink.

AT A GLANCE Clever installation of protection pipes and cables along roadsandundertrafficandwaterwayswithshortorlong pipes made of all standard materials

Trenchless construction of power connections from the pit/keyholetothebuildingordirectlytothesupplyroom and vice versa Trouble-freerealisationofthenecessaryinstallation

depths for safe underground cable installation

IN DETAIL




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Maximumplanningandtechnicalsafetythrough consideration of the latest regulations Preciseproofposition,functionandtightnessofthe

new pipelines Recognisedbyenvironmentalassociationsassustain-abletechniqueswithverifiablylowconsumptionofnature capital

PARALLEL BORES

Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter Upto710mm(pipebundles)forsingleconductorsupto250mmPipe materials PE,steelSoil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs



GROUND CABLINGNEW PIPE INSTALLATION




Method HDD horizontal directional drillingBore length Max.100mPipe diameter 32–160mmPipe materials PE,steelSoil classes 1–7,acc.toDIN18324NODIG system GRUNDOPITfluid-assistedminidrillrigs


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GROUND CABLINGHOUSE CONNECTION TECHNOLOGY




Method HDD horizontal directional drillingBore length Max.60mPipe diameter Up to 90 mmPipe materials PE(shortandlongpipes)Soil classes 1–5NODIG system GRUNDOPIT keyhole


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GROUND CABLINGHOUSE CONNECTION TECHNOLOGY




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GUARANTEED ACCURACYIn Germany alone, the sewer networks transport morethan20billioncubicmetersofwastewaterayear,whichiscontaminatedwithawidevarietyofpollutants.Inordertoprevent infiltrationof the groundwater, the construc-tion ofwastewater pipes is subject to strict regulations.To ensure that the pressure pipes and gravitation lines to pumping stations,manholes, collectors andbuildingsareabsolutelytightandaccurate,sewerconstructionre-quires installation of the highest precision. This precision is guaranteed in trenchless pipeline construction, if thepipes are being installed or renewed. Pipe cleaning is also possible.

PRECISE SEWER CONSTRUCTION

SUSTAINABLE SAFETYRepair is not a solution for massive pipe damage such as cracks,rootingrowthsorsocketmis-alignment.HowerverourNODIGsystemsforpiperenewalareperfectlysuita-ble for the sustainable renewal of damaged sewer pipes and house connections with minimum constructional and financial expenditure, and for the renovation of sewersystems.

AT A GLANCE Precise installation of sewage pressure pipes as well asgravitylinesalongroadsandundertrafficandwaterways,withshortorlongpipesmadeofstandardmaterials,alsofrommanholetomanhole

Preciseundergroundinstallationofgravitylinesforsewer house connections from or to manholes or pits

IN DETAIL


PIPE CLEANING 45



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Trenchlessreplacementofnonrepairablepipes,for houseconnectionsbyreplacingthemwithnewpipes for the sustained prevention of leaks while simultane ouslyadaptingthepipecapacityby1–2nominalwidths Quickandaccuratereplacementofsquareandround

manhole covers By-the-bookandpinpointtechniques,reliableand

proven application Preciseproofanddocumentationofposition,function

and tightness of the new pipelines

GRAVITY PIPES: PARALLEL BORES FROM MANHOLE-MANHOLE

Method Steerable auger boringBore length 25mPipe diameter Upto280mmPipe materials Asbestoscement,stoneware,concrete,PPSoil classes Displaceable soilsNODIG system GRUNDOBORE200Saugerboringrigs

SEWER CONSTRUCTIONNEW PIPE INSTALLATION

GRAVITY PIPES

Method HDD horizontal directional drillingBore length Max. 500 mPipe diameter Upto710mm(pipebundles)forsingleconductorsupto250mmPipe materials PE,steel,ductileSoil classes 1–7,acc.toDIN18324NODIG system GRUNDODRILLfluid-assistedHDDrigs


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GRAVITY PIPES: HOUSE CONNECTIONS FROM MANHOLE-PIT

Method Steerable auger boringBore length 25mPipe diameter Upto280mmPipe materials Asbestoscement,stoneware,concrete,PPSoil classes Displaceable soilsNODIG system GRUNDOBORE200Saugerboringrigs

CROSSINGSUNDERNEATHTRAFFICANDWATERWAYS(PRESSUREPIPES)


SEWER CONSTRUCTIONNEWPIPEINSTALLATION/PIPECLEANING

CLEANING OF SEWER PIPES

Method Pipe cleaningBore length Max. 300 mPipe diameter Upto1,200mmPipe materials AllSoil classes O ld pipes passable for bursting rodsNODIG system Pulling rig of GRUNDOBURST


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RENEWAL OF SEWER PIPES: PIT–MANHOLE

Method DynamicpipeburstingBore length Max. 300 mPipe diameter Upto508mmPipe materials old pipe Stoneware,concrete,stoneware-concrete,GG,PVC,AC/FCPipe materials new pipe PE/PP,steel,PVCSoil classes Old pipes passable for winch ropeNODIG system GRUNDOCRACK

RENEWAL OF SEWER PIPES: PIT–PIT

Method DynamicpipeburstingBore length Max. 300 mPipe diameter Upto508mmPipe materials old pipe Stoneware,concrete,stoneware-concrete,castiron,PVC,AC/FCPipe materials new pipe PE/PP,steel,PVCSoil classes Old pipes passable for winch ropeNODIG system GRUNDOCRACK

SEWER CONSTRUCTIONPIPE RENEWAL

RENEWAL OF HOUSE CONNECTIONS: MANHOLE–BASEMENT

RENEWAL OF SEWER PIPES: PIT–PIT

Method Static pipe burstingBore length Max. 300 mPipe diameter 50–1,200mmPipe materials old pipe Stoneware,concrete,stoneware-concrete,steel,greycastiron,PE/PP,

PVC,GRP,AC/FC,linerPipe materials new pipe PE/PP,steel,PVC,greycastiron,stoneware,PC,stoneware-concreteSoil classes Old pipes passable for bursting rodsNODIG system GRUNDOBURST

Method Static pipe burstingBore length Max.100mPipe diameter Upto280 mmPipe materials old pipe Stoneware,concrete,stoneware-concrete,steel,greycastiron,PE/PP,

PVC,GRP,AC/FC,linerPipe materials new pipe PE/PP,steel,PVC,greycastiron,stoneware,PC,stoneware-concreteSoil classes Old pipes passable for bursting rodsNODIG system GRUNDOBURST400S


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RENEWAL OF SEWER PIPES: MANHOLE–MANHOLE

Method DynamicpipeburstingBore length Max. 300 mPipe diameter Upto508mm

Pipe materials old pipe Concrete,reinforcedconcrete,stoneware,greycastiron,PVC,asbestoscement,fibrecement

Pipe materials new pipe PE/PP,PVC,steelSoil classes Old pipes passable for winch ropeNODIG system GRUNDOCRACK

RENEWAL OF SEWER PIPES: PIT–MANHOLE

Method Static pipe burstingBore length Max. 300 mPipe diameter 50–1,200mm

Pipe materials old pipe Stoneware,concrete,reinforcedconcrete,greycastiron,ductilecastiron,asbestoscement,fibrecement,PE/PP,PVC,glassfibrereinforcedplastics(GRP),steel,liner

Pipe materials new pipe PE/PP,PVC,glassfibrereinforcedplastics(GRP),ductilecastiron,steel,stoneware,concrete

Soil classes Old pipes passable for bursting rodsNODIG system GRUNDOBURST

SEWER CONSTRUCTIONPIPE RENEWAL

RENEWAL OF SEWER PIPES: MANHOLE–MANHOLE

Method Core drillingNODIG system Core drill unitsDiameter Upto1,500mmCutting depth Upto600mmSurface types Concrete,Asphaltandmixedsurfacing

OVERCUTTINGOFMANHOLECOVERS(EXCHANGE)

Method Static pipe burstingBore length Max.100mPipe diameter Upto280mm

Pipe materials old pipe Stoneware,concrete,reinforcedconcrete,greycastiron,ductilecastiron,asbestoscement,fibrecement,PE/PP,PVC,glassfibrereinforcedplastics(GRP),steel,liner

Pipe materials new pipe PE/PP,PVC,glassfibrereinforcedplastics(GRP),ductilecastiron,steel,stoneware,concrete

Soil classes old pipes passable for bursting rodsNODIG system GRUNDOBURST400S


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NODIG MAKES E-MOBILEThe expansion of e-mobility plays a key role in reducingclimate-damaging greenhouse gases in line with global cli-mateprotection targets.However, theacceptanceby theconsumerofe-mobilitydependsonasufficientnumberofreadily available charging stations. Trenchless installationtechniques offer intelligent, economical and sustainablesolutionsfortheefficientandlow-emissionexpansionforthis charging station infrastructure.

INTELLIGENT E-MOBILITY

BE E-INTELLIGENTOurcleverNODIGsystemscanbeusedwhereverchargingstations can be installed or connected to the power grid. Becauseyoucaninstallpipesandcablesinanydirectionwithoutdamagingpavedsurfaces,ourtechnologyissuit-able for the installation of charging stations on public and privategroundaswellassub-distributionconnectivity. Ifusingtheinnovativekeyholetechnology,theconstructionpit also provides the foundation of the charging station. Youcan’tsaythatisn’tabsolutelye-intelligent.

AT A GLANCE Fast and simple underground installation of protection pipesforpowerandcontrolcables,fromtheconnec-tionpoint(sub-distribution)tothechargingstationandbetween the charging stations

Thetechnologyisequallyeconomicalforsmallorlarge amounts of individual charging stations Houseconnectionstopowersupplyofthecharging

stations can also be installed without trenches

IN DETAIL



CABLING OF CHARGING STATIONS 57


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Withtheminimallyinvasivekeyholetechnique,theconstruction pit can be used as the foun dation of the charging station

Elaborate,provenandtestedsystemtechnology

PARALLEL BORES




E-MOBILITY NEW PIPE INSTALLATION






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HOUSE CONNECTION: PIT-BASEMENT




E-MOBILITY HOUSE CONNECTION TECHNOLOGY






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E-MOBILITY HOUSECONNECTIONS/CABLINGOFCHARGINGSTATIONS




CABLING: FROM KEYHOLE TO KEYHOLE


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E-MOBILITY HOUSECONNECTIONS/CABLINGOFCHARGINGSTATIONS

PRODUCTIVE WITHOUT TRENCHESEfficient cross-border pipeline networks are essentialto reliablymeet the growing global demand for energy.The pipelines for transport from the producer to the dis-tributor are often several thousand kilometres long. The routes required cannot often be planned due to environ-mental regulations or structural obstacles. With trench-less techniques for installingthepipelinesunderground,these problems are a thing of the past.

HIGH-CAPACITY PIPELINE CONSTRUCTION

DRILL AND RECOVEROur NODIG systems permit the productive undergroundinstallation of small and large pipelines for the transport of liquidsandgasesinopenareas,plusalsoforcrossingriversandreservoirsinbuilt-upareas.Thesesystemscanalsobeusedtosuccessfullycompletecomplicatedsteerableboreseven under difficult surrounding conditions – keyword“HDD-Assist & -Rescue“.

AT A GLANCE Professional installation of protective and product

pipes made of plastic or steel along roads and under trafficandwaterways

Non-steerable techniques are suitable for spiral-weld-edpipes,seamlesspipesandpipeswithinsulationprotection

HDD-Assist & -Rescue techniques for bores in casing pipes,forlooseningstuckpipesandextractingdrillrods,aswellasforsalvagingstuckproductor protectionpipesofanydiameter

IN DETAIL

NEW PIPE INSTALLATION 60

HDD-ASSIST 60–61

HDD-RESCUE 62–63


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Pipelineconstructionwithhigheconomicefficiency andmaximumproductivity Fastandenvironmentallyfriendlytechniques,quick licensing,hightechnicalsafety Precise proof and documentation of position and

tightness of the new pipelines


Method Non-steerabledynamicpiperammingBore length Max.100mPipe diameter Upto4,000mmPipe materials SteelSoil classes 1–5NODIG system GRUNDORAM steel pipe rammers

HDD-ASSIST: PULL-BACK ASSIST


PIPELINE CONSTRUCTIONNEWPIPEINSTALLATION/HDD-ASSIST

HDD-ASSIST: PROTECTION PIPE RECOVERY

HDD-ASSIST: CONDUCTOR BARREL




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HDD-RESCUE: DRILL ROD RECOVERY


PIPELINE CONSTRUCTIONHDD-RESCUE

HDD-RESCUE: BORE SALVAGE



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RAISE YOUR POTENTIALInrecentyears,theuseofwindenergyhasbeengreatlydeveloped,making it a significant contribution topowersupply worldwide. Its potential for expansion is consid-ered the most economical of all renewable energies. The trenchless installation of the pipes for transporting and distributingthewindenergymakes itpossible toexploitthisgreatpotentialinaneconomicallysensibleandenvi-ronmentallyfriendlymanner.

EFFICIENT WIND FARMS

GAIN MORE ENERGYWhetheryougeneratewindenergyon landoratsea:ourinnovativeNODIGsystemsaresuitableforconnectingwindpowerplantsonshoreandoffshoreaswellasforcablingbe-tweenindividualturbines,ortothepowerplant.Usingflex-ible techniques, anefficientpipelinenetwork can increasetheavailabilityofwindenergywithminimumeffort.Andbe-causethetechnologiesareecologicalandemissionsarelow,the NODIG method can make a valuable contribution to the publicacceptanceofwindfarmstechnology.Aclassicalwin-win situation!

AT A GLANCE Underground installation of pipes for the transport ofelectricityfromoffshoreandonshorewindfarmsundertrafficandwaterways,withshortorlongpipesmade of all standard materials

Theabilityforconnectingpipelinestowindpower plants/windturbines,andthedistributorforfeeding windenergyintothenetwork,canalsobeinstalledwith- out trenches

IN DETAIL

CONNECTION OF

WIND POWER PLANTS/WIND TURBINES 66–67


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construction Calculable costs for construction and expansion of the

pipeline network Sustainabletechniqueswithhigheconomicefficiency

CABLING: WIND TURBINE–WIND TURBINE


CABLING: LAND–OFFSHORE WIND POWER PLANT


WIND FARMSCONNECTIONOFWINDPOWERPLANTS/WINDTURBINES

CABLING: WIND TURBINE–DISTRIBUTION STATION



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WIND FARMSCONNECTIONOFWINDPOWERPLANTS/WINDTURBINES

DISTRICT HEATING THAT PAYS OFFDistrictheatingoffers thehighestsecurityofsupplyamongall energy sources. The heat generated from fuels and in-creasinglyrenewableenergiesisinexpensiveandconvenientfortheuser,yetnotavailableeverywherebecauseeconom-icaspectsaredecisive in thedevelopmentof supplyareas.Trenchless installation of the transport and supply pipesmakes itpossible toexpand thesupplynetwork inaneco-nomicallyandecologicallyefficientmanner.

EFFICIENT DISTRICT HEATING CONSTRUCTION

EFFICIENCY THAT LASTSWithourNODIGsystemsyoubring themediumpipes forwater or steam district heating from the generator to the transferstationandfromtheretotheendcustomer‘ssupplyroom–force-fitandwithoutheatloss.Provenandflexibletechniques ensure that trenchless installation of insulated plasticpipesworksjustasquickly,gentlyandcost-effectivelyas that of corrugated steel pipes. This is what we understand byefficiency.

AT A GLANCE Efficientundergroundinstallationofflexibleandrigidpipesmadeofstandardmaterialsalongroads,undertraffic/waterwaysandflexibleborepaths

Easyparallelinstallationofthesupplyandreturnlines Trenchless installation of house connections lines

from the transfer station to the building Provenandflexibletechniquesforthesafe undergroundinstallationofvarioustypesofpipes

IN DETAIL

NEW PIPE INSTALLATION 70

HOUSE CONNECTION TECHNOLOGY 71


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Maximumplanningandtechnicalsafetyaccording to the latest technical standard Precise proof and documentation of position and

function of the new pipelines



PARALLEL BORES


DISTRICT HEATING NEWPIPEINSTALLATION/HOUSECONNECTIONTECHNOLOGY


Method HDD horizontal directional drillingBore length Max.100mPipe diameter 32–160mmPipe materials PE,PP,steel,castironSoil classes 1–7,acc.toDIN18324NODIG system GRUNDOPITfluid-assistedHDDrigs




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DISTRICT HEATING NEWPIPEINSTALLATION/HOUSECONNECTIONTECHNOLOGY

INNOVATIVE VARIETYOne of the main aims of TRACTO-TECHNIK is to develop versatileNODIGsystems thatbringmaximumbenefit totheusers.Thatiswhywealwayskeepaneyeonthemar-kettofindoutatanearlystagewhatrequirementsariseinpracticalapplications.Inthesearchforthebestsolution,we have developed a broad range repertoire of special trenchless solutions that go beyond the actual pipelineconstruction.

AWARD-WINNING SOLUTIONSThe spectrum of innovative applications ranges from such obvious variants as the vertical use of drilling rigs for foun-dation and pile foundations to complex special tools for connecting or reconnecting house connections through akeyhole.

FURTHER INNOVATIVE APPLICATIONS

IN DETAIL

DRAINAGE CONSTRUCTION 74

WELL CONSTRUCTION 75

VERTICAL APPLICATIONS 76–77


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Trenchlesstunnelscanbeoptimizedbyretrofittingwithinletandoutletpipesandridgeprotectionorbybuildingpipeshields for new tunnels. You can drain slopes, dikes orbuildingsgentlyandwithoutvibration. Inminingyoucanflexiblyrealizeverticalwellsandhorizontalsurgedrainagesystems.Youcanproducewellsforseawaterintakesorre-mediationofcontaminatedsitesevenindifficultgeologicalconditions.Andingeotechnicsyoucandrillanchorholestostabilizedams,dikesorrockwalls.

All theseapplications arenotonly technically innovativebut always practical and economical as well. The bestproofs of this are individual solutions for project part-ners such as GDF Suez or SGN which have turned into award-winning products.


DRAINAGECONSTRUCTION(E.G.DYKES,SLOPES,DUMPS)

Indrainageconstruction,drainpipesforstabilisingdams,dikesorbuildingscanbeinstalledeasilyandwithoutvibration.Ingeotechnicsanchorholestostabilizedams,dikesorrockwallscanbedrilledontargetorborestosettleloads,tosealfloorsortoimprovethesoilcanbecarriedout.

FURTHER APPLICATIONS


WELL CONSTRUCTION

In well construction trenchless technologies en able the cons-truction of horizontal wells for seawater intakes or remediation of contaminatedsiteseven indifficultgeological conditionsorflatwaterswithouttheneedforashaft.


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Method Foundationandpilefoundations,wellconstruction,sheetpilingNODIG system GRUNDORAM steel pipe rammers

VERTICAL APPLICATIONS

FURTHER APPLICATIONS

Method Pile foundationsNODIG system GRUNDOMAT soil displacement hammers

VERTICAL APPLICATIONS

The innovative vertical applications include foundation andpilefoundations,e.g.foroverheadsigns,noisebar-riers,buildingsecurities,theconstructionofwellsaswellas sheet piling.


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WE AREEvenaftermorethan50yearswearepassionateabouttheunderground installation and trenchless renewal of pipe-lines.Wearealwaysseekingtheperfectsolutionsandhavea fascination for the very latest in innovative technology,we have developed numerous groundbreaking solutions which have played a major role in shaping the industry.Basedoninnovation,experienceandquality,wehavebe-comean internationallysuccessfulbest-in-classmanufac-turerofspecialmachinery.

COULD YOU BE PASSIONATE FOR SOMETHINGYOUCAN‘TSEE?

Withover500employeesandcompetentpartnersworld-wide,weoperate inchallengingmarkets inmorethan70countries.Thatwayweensurefastsupplyandimmediateavailabilityforourcustomersworldwide–andmakethemfeelathomeintheTRACTO-TECHNIKfamily.

SMART SOLUTIONS WITH ADDED VALUE

Ourgoal is toofferourcustomershigh-qualityproductsand services that meet the highest environmental stand-ards.Indoingsoweaimtonotonlyprovidereliabletech-nology, but also complex and flexible solutions for sus-tainable economic success.


Our smart NODIG solutions cover the complete range of trenchlesspipelineconstructionforsupplyanddisposal.Perfectlymatchedaccessoriesandtailor-madeconsultingservices go hand in hand at TRACTO-TECHNIK. And be-causewethinkoutofthebox,weuseourglobalnetworktoconveyon-target industrial intelligencewhichenablesyouasclient,plannerorusertocreatemaximumvalue.

MAKE USE OF OUR KNOWDLEGEBasedonourprofoundindustryknowledge,weofferyouasasupplier,networkoperatororplanner comprehensiveservicesandconsultingtailoredspecificallytoyourrequirements.

EXHIBITIONS & EVENTSWe exhibit at national and international trade fairs and industryevents.Youcanfindanup-to-date timetableofthe trade fairs and exhibitions we will be exhibiting on our website.

PRESENTATION & INFORMATIVE VISITSWewouldbehappytoexplainthepossibilitiesandtechniquesofourNODIGequipmentandmachinerywithapersonalvisittoyourpremises,oryoucanvisitusinBedford.

TRAININGWeofferyouawiderangeofbasicandadvanced trainingcourseswith around 3,000 participants per year, also in

cooperation with competent partners from the pipeline constructionindustry.Details&datesonourwebsite.

TENDERSWewouldbepleasedtosupportyouinthepreparationoftenderdocuments foryourspecifications.Detailswillbeon our website soon.

TECHNICAL LITERATUREWe recommend the trade books “HDD Practice Hand-book“ and “Handbook of Pipe Bursting Practice“ to get an exact picture of the possibilities and applications.

WHAT CAN WE DO FOR YOU?

TAILOR-MADE SYSTEM PARTNERSHIPSAsasupplier,weofferyouawiderangeofsystempartnershipsthatareentirelytailoredtoyourindividualsituationandwishes.

EXTERNAL SERVICE PROVIDERSIfyoucooperatewithanexternalcontractorforyourconstruc-tionprojects,theycanaddappropriatetrenchlesstechnologytotheirmachineryanduseitforyou.

RECOMMENDATIONSWearehappytorecommendconstructioncompaniesthathaveboththetechnologyandtheexperiencetocarryoutyourtrenchlessconstructionprojects.

DEMONSTRATIONSWearehappytoarrangedemonstrationconstructionsitessoyoucanseeforyourselftheprinciplesofoperation inpracticeandhowefficientlytrenchlesstechnologieswork.

TRACTUELLIn our customer magazine TRACTUELL you will find nu-merousapplication reports about successfulprojectswithtrenchless technologies from all over the world. We will be happytosendyouyourpersonalcopy.

GEOSERVICESWearethereforyou–withplanninganddrilling-relatedad-viceagainstthebackgroundofsoilconditions,forexampleinthe course of planned HDD bore routes.

MACHINE PARK OWNERSIfyouoperateyourownmachineryasasupplier,youcanuseourmachinesandequipmentforyourtrenchlesscon-struction measures after appropriate instruction.


QUALITY MADE BY TRACTO-TECHNIKWith our precisely matched NODIG systems we coverall requirement profiles of trenchless pipeline construc-tion.Ourmoletechnologyhasprovenitselfthousandsoftimesworldwideindecadesofuse,isrobustanddurable.Tomakesurethatyoucanrelyonehundredpercentonit,weproduceexclusively inGermanyandusethemostmodern industrial engineering methods as well as elabo-rate hardening and tempering techniques. And of course we put our machines through their paces during the pro-ductionprocess.Whenitcomestoquality,wenevercom-promise.

OUR PRODUCTS FOR YOUR SUCCESS

GRUNDOMAT soil displacement hammers: non-steerable pipeinstallationND25to200mm GRUNDORAM horizontal rammers: non-steerable steel pipedrivinguptoND4,000mm

GRUNDOPITminifluid-assisteddrillrigs:steerableboresup toND200mmandkeyholetechnology GRUNDODRILL fluid-assisted HDD drill rigs: steerable boresuptoND710mm GRUNDOBOREaugerboringrigs:pilotpipejackingupto ND400mm GRUNDOBURST static pipe bursting: static pipe renewal uptoND1,200mm GRUNDOCRACKdynamicpipebursting:dynamicpipere-

newal up to ND 500 mm

GRUNDOMAT SOIL DISPLACEMENT HAMMERS

GRUNDOBURSTSTATIC PIPE BURSTING SYSTEMS

GRUNDORAMSTEEL PIPE RAMMERS

GRUNDOCRACKDYNAMIC PIPE BURSTING SYSTEMS

GRUNDOPITMINI FLUID-ASSISTED DRILL RIGS

GRUNDOBOREAUGER BORING UNITS

GRUNDODRILLFLUID-ASSISTED HDD DRILL RIGS


SwitzerlandTRACTO-TECHNIK Schweiz AGRatihard 38253DiessenhofenTel +4179820 38 [email protected]

United Kingdom TRACTO-TECHNIK UK Ltd10WindsorRoadBedfordMK429SUTel +441234342566Fax [email protected]

FranceTRACTO-TECHNIK France S.a.r.l. 1/3RuedelaPrairieF-77700BaillyRomainvilliersTél +33160424940Fax [email protected]

USATT TECHNOLOGIES Inc.2020EastNewYorkStreetAurora,IL.60502Tel +16308518200Fax [email protected]

AustraliaTRACTO-TECHNIK Australia Pty Ltd.10AliciajayCircuitLuscombe,Qld4207Tel +617 3420 [email protected]

GermanyTRACTO-TECHNIK GmbH & Co. KG HeadquartersPaul-Schmidt-Straße257368LennestadtTel.+492723808-0Fax-180info@TRACTO-TECHNIK.comwww.TRACTO-TECHNIK.com

TRACTO-TECHNIK Headquarters

TRACTO-TECHNIK Sister companies

TRACTO-TECHNIK Distributors

PresentedbyyourTRACTO-TECHNIKpartner:

MoroccoTRACTO-TECHNIK Afrique S.a.r.l.RoutedeTamesna4022Poste2044,12220TamesnaTel +212 5 37 40 13 63 / 64Fax +2125 37 40 13 [email protected]

WORLDWIDE

trenchless technology – simple & easy

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