who are we? and presentations/mission... · –all rollers are made to international standard –...
TRANSCRIPT
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Who are we?
• Company formed 1984
• Acquired by ITW (Illinois Tool Works) in July 2011.
- $18billion sales
• Inventors & world leaders in the manufacture & design of roller
contact cleaning systems
• Global footprint
• Distribution world-wide
• Over 20,000 machines manufactured and delivered to diverse range
of industries
• Produces its own cleaning rollers & adhesives
– 10,000 cleaning rollers per year
– Design and Produce in UK, adhesive centres in UK, USA & UK
– Use around 1.2 million sq. metres of adhesive product per year
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Our Capabilities
• Inventors & world leaders in Contact Cleaning
• Unique chemistry and elastomer formulations
• Unique in house Roller & Adhesive facilities– Cleaning rollers up to 4metres
• Roller Production – Semi clean area Facility investment >$1m
– Just ordered new production machine at $160,000
• Research & Development Facilities
• Wide range of external scientific projects
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Contemporary Manufacturing
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Our Core Values
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Global Expertise
• Internal R&D
– We know our stuff
• Rollers and Adhesive
– Dr June Calliston Polymer Expert
– Sheila Hamilton Engineer and 28years roller experience
– Steve (Technology) Mitchell (Physicist and Chemist)
• Products
– All the above plus Roy, Hunter, Callum and many more
• External collaboration
– Teknek works with the best Universities and
companies to develop the science
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What are we saying?
• Cleaning is difficult but we understand it
– The Science of Cleaning
• Contact Cleaning Conceptual Framework
• Model developed by Teknek & University of Sheffield
– Key Scientific Outcomes
» Cleaning efficiency≠ Shore Hardness
» Contact pressure ≠ Cleaning efficiency
» Processing ≠ Cleaning
» More rollers ≠ More Cleaning
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What are we saying 2
• Not all cleaning rollers are the same
– Here's the big science stuff
• Topographic mapping & Atomic Force
Spectroscopy has lead to advanced roller surfaces
which have unique properties
• Smooth tacky rollers don’t work best
• Our roughest rollers work best – why?
– Its complicated don’t worry we understand it, our
competitors don't
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Less Talk – More Action
• Silicone Free Cleaning Engine– Silicone free cleaning rollers
– Silicone free adhesive• Silicone free confirmed by
– FTIR,
– Edx (Energy-dispersive X-ray spectroscopy)
– RGA (residual gas analysis)
• Nanocleen
– Static dissipating NO conductive particles – clever
polymers not cheap additives
– Dyne Neutral, contact angle (Measurements on PET)• Uncleaned contact angle 71.57, SD +/- 1.49
• Cleaned with Nanocleen 71.80, SD +/- I.46
These are hi tech
methods
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Scale
• Big is sometimes Beautiful?!
– To supply good rollers you have to MAKE
many not BUY many
• In 2013 will MAKE over 10,000 rollers
– To be able to produce reliable adhesive you
have to Specify the paper the adhesive, the
production process etc. etc.
• In 2013 we will make around 1.2million sq. metres
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Trust in us – Teknek Brand• We tell the customer Teknek is best, they
say prove it, OK we will
– All rollers are made to International Standard– ISO 6123 Rubber or Plastics covered rollers -Parts 1,2 & 3
– Rollers used above 200mtrs per min are balanced to ISO 1940-1:2003 G6.3• Large rollers now available at G2.5
– We test, everything
• Rollers for pick up, leach, straightness, TIR etc.
• Adhesive for pick up, sheer, peel, etc.
– Tested to FTM 1,8,9 &12 (International Standards)
• And we test all competitors the same way so we
speak with facts
• And customers what do they say?
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What Next• A Vision, a dream, an adventure
– So much for working!!
• Introducing Hi-Tek
• A philosophy, a vision, a brand, a crusade– Teknek has a superior technical offering and that offering is compelling
to the vast majority of the market
• A portal– A method by which customers can access, learn and use the
information to make informed decisions
• A good friend– Hi-Tek will help build confidence and enthusiasm in our staff such that
they go onto to enthuse other and in doing so further build the value of
Teknek.
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World leader in Contact Cleaning
www.teknek.com
Don’t take our word – let the customer
speak
Japan
16/05/2013 12
Cleaning the edge of polyester web
before coating
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World leader in Contact Cleaning
www.teknek.com
Study 2 -US Foil Producer
16/05/2013 13
Cleaning the impression roller in
hot foil coating
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CM80
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Technical conferences
# Paper/Workshop Title Conference Organisation1 Short Course Instructor for Ultra Barrier Coatings Flexible and Printed Electronics
Conference
Flextech Alliance
2 Contact Cleaning for Barrier Coatings 18th New Industrial Chemistry and
Engineering Workshop on Barrier
Technologies
Council for Chemical Research
3 Contact Cleaning for Functional Coating in Emerging
Technologies
AIMCAL Fall Conference AIMCAL
4 Improved Yields through Elastomeric Contact Cleaning AIMCAL European Conference AIMCAL
5 Role of Surface Cleanliness in Yield Enhancement European Electronics Assembly
Reliability Summit
6 Reducing Waste in Plastic Electronics LOPEC Organic Electronics Association
7 Improving Yields in High Gloss Laminates Decorative Surfaces Conference TCM
8 Optimising Cleaning Techniques for Increasing
Manufacturing Yields
Think Light Conference Ligna
9 Reducing Waste in Thin Film Manufacture ICE Conference International Converting
Association
UPCOMING
10 Cleaning in a High Vacuum Environment International Meeting Information
Display (Aug 13)
IMID Korea
11 Web cleaning Requirements for Vacuum Coating AIMCAL Fall Conference
(Oct 13)
AIMCAL
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Adhesion Forces
• Adhesion describes how a particle and a surface are
held together
• A number of different forces will act together to produce
the adhesion force combination
• Two bodies in contact, an attractive force occurs that
requires a mechanical load to separate them
• Strength of adhesion is determined by how strong the
interactions are
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Knowledge is Power
• Calculating each individual force makes up the total
adhesion force
• Force is dependent on size of particle, type of particle
and surface, environmental conditions, shape of particle
• Gives an indication of force needed to remove particles